Burkert 8640 Bedienungsanleitung

Quickstart

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Type 8640

AirLINE

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 1901/11_EU-ML_00804431 / Original DE

1 THE QUICKSTART ..........................................................................................4

1.1 Definition of the Term “Device” ..................................................... 4

1.2 Symbols ..............................................................................................4

2 INTENDED USE ................................................................................................5

2.1 Restrictions ........................................................................................5

3 GENERAL SAFETY INFORMATION ........................................................5

4 GENERAL INFORMATION ...........................................................................6

4.1 Contact address ............................................................................... 6

4.2 Warranty ............................................................................................. 6

4.3 Informations in the Internet .............................................................6

5 DEVICE REVISION ..........................................................................................6

6 TECHNICAL DATA ...........................................................................................7

6.1 Conformity .........................................................................................7

6.2 Standards ........................................................................................... 7

6.3 General Technical Data .................................................................. 7

7 ASSEMBLY ..........................................................................................................8

7.1 Safety instructions ...........................................................................8

7.2 Assembly ............................................................................................ 9

8 INSTALLATION ............................................................................................... 12

8.1 Fluid Installation ..............................................................................12

8.2 Fluid deinstallation .........................................................................15

8.3 Electrical Installation ......................................................................15

9 START-UP ......................................................................................................... 19

10 MAINTENANCE .............................................................................................. 19

11 TRANSPORT, STORAGE, DISPOSAL .................................................19

Contents

english

Type 8640

The Quickstart

1 THE QUICKSTART

The Quickstart contains the most important information and notes

regarding the use of the device. A detailed description can be found

in the operating instructions for Type 8640.

Keep the Quickstart in an easily accessible location for each user.

The Quickstart must be available to each new owner of the device.

Important safety information!

▶Carefully read these instructions.

▶Observe in particular the safety instructions, intended use and

operating conditions.

▶Persons, who work on the device, must read and understand

these instructions.

The operating instructions and data sheets for Bürkert

devices can be found on the Internet at:

www.burkert.com

1.1 Definition of the Term “Device”

In these instructions, the term “device” always refers to the system

AirLINE Type 8640.

1.2 Symbols

The following symbols are used in these instructions.

DANGER!

Warns of an immediate danger!

▶Failure to observe the warning may result in a fatal or serious

injury.

WARNING!

Warns of a potentially dangerous situation!

▶Failure to observe the warning may result in serious injuries or

death.

CAUTION!

Warns of a possible danger!

▶Failure to observe this warning may result in a moderately severe

or minor injury.

NOTE!

Warns of damage to property!

Important tips and recommendations.

Refers to information in these operating instructions or in

other documentation.

▶Designates an instruction which you must follow to prevent

a hazard.

→designates a procedure which you must carry out.

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Type 8640

Intended use

2 INTENDED USE

Non-intended use of the AirLINE Type 8640 may be a hazard to

people, nearby equipment and the environment.

▶The device may be used for the control of pneumatically oper-

ated units.

▶Do not use the device outdoors unprotected.

▶Do not physically stress the housing (e.g. by placing objects on

it or standing on it).

▶Use according to the authorized data, service and operating

conditions specified in the contract documents and operat-

ing instructions. These are described in the chapter entitled “6

Technical data”.

▶The device may be used only in conjunction with third-party

devices and components recommended and authorized by

Bürkert.

▶Correct transportation, storage, and installation, as well as care-

ful use and maintenance are essential for reliable and faultless

operation.

▶Do not supply the medium connectors of the system with

aggressive or flammable media.

▶Use the device only as intended.

2.1 Restrictions

If exporting the system/device, observe any existing restrictions.

3 GENERAL SAFETY INFORMATION

This safety information does not cover:

• Haphazard situations that can arise during installation, operation and

maintenance of the use.

• Locally applicable safety regulations which the operator and instal-

lation personnel are obligated to follow.

General Hazardous Situations.

To prevent injuries:

▶Ensure that the system cannot be activated unintentionally.

▶Note that pipes and valves must not become detached in sys-

tems which are under pressure.

▶Before reaching into the system, always switch off the power

supply.

▶Design the pressure supply with the largest possible volume to

prevent a pressure drop when the system is switched on.

▶Installation and maintenance work may be carried out only by

authorized technicians with the appropriate tools.

▶After an interruption in the power supply or pneumatic supply,

ensure that the process is restarted in a defined or controlled

manner.

▶The device may be operated only when in perfect condition and

in consideration of the operating instructions.

▶The general rules of technology must be observed for applica-

tion planning and operation of the device.

Risk of burns/risk of fire if used continuously through hot device

surface!

▶Keep the device away from highly flammable substances and

media and do not touch with bare hands.

english

Type 8640

General safety information

NOTE!

Electrostatic sensitive components/modules!

The device contains electronic components, which react sensitively

to electrostatic discharge (ESD). Contact with electrostatically

charged persons or objects is hazardous to these components. In

the worst case scenario, they will be destroyed immediately or will

fail after start-up.

▶Observe the requirements in accordance with EN 61340-5-1

and 5-2 to minimize/avoid the possibility of damage caused by a

sudden electrostatic discharge!

▶Also, ensure that you do not touch electronic components when

the power supply voltage is present!

4 GENERAL INFORMATION

4.1 Contact address

Germany Bürkert Fluid Control Systems

Sales Center

Christian-Bürkert-Str. 13-17

D-74653 Ingelfingen

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

E-mail: [email protected]

International

Contact addresses are found on the final pages of this operating

manual. And also on the Internet under: www.burkert.com

4.2 Warranty

The warranty is only valid if the AirLINE Type 8640 is used as intended

in accordance with the specified application conditions.

4.3 Informations in the Internet

The operating manual and the data sheets on Type 8640 can be found

on the Internet under: www.burkert.com

5 DEVICE REVISION

The hardware and firmware for the device have been revised.

The revised version REV.2 is largely compatible with the previous

version. Differences to be taken into account for the user relate to

the EthernetIP and ModbusTCP Ethernet variants. The details are

described in the operating instructions.

The operating instructions can be found on the Internet at:

www.burkert.com

english

Type 8640

Technical data

6 TECHNICAL DATA

6.1 Conformity

The AirLINE system Type 8640 conforms with the EC Directives

according to the EC Declaration of Conformity.

6.2 Standards

The applied standards, which verify conformity with the EC Direc-

tives, can be found on the EC-Type Examination Certificate and / or

the EC Declaration of Conformity.

6.3 General Technical Data

Technical Data Pilot valve type 0460,

6524, 6525

Pilot valve type 0461,

6526, 6527

Pressure range Vac. up to 10 bar Vac. up to 10 bar

Operating

voltage

24 V DC 24 V DC

Voltage tolerance ± 10 % ± 10 %

Ambient

temperature

0 ... +55 °C

(when using Type 0460 and 0461: 0 ... +50 °C)

6.3.1 Rating plate

MADE IN GERMANY

W14UN

450000Y

24 V DC 1W

PN 2,5 - 7 bar

6525 H 4,0

Type

Operating principle

Orifice

Identification number

Voltage (± 10 %), capacity

Pressure range

Fig. 1: Location and description of the rating plate

english

Type 8640

Assembly

6.3.2 Fluid connection

Type 6524

3/R

2/A

1/P

Type 6525

5/R

4/A

1/P

2/B

3/S

Design the pressure supply

with the largest possible

volume!

X* - pilot control

Fig. 2: Fluid connection. Types 6524 and 6525

6.3.3 Fluid and electrical connection

Hand lever

assignment

Type 6524

(2 x 2/3-way valve)

- Pin coil 12

controlled via bit “n+1”

- Pin coil 14

controlled via bit “n”

+ Pin

5/R

4/A

1/P

2/B

3/S Bit “n+1”

Bit “n”

Observe pin

assignment!

X* - pilot control

Fig. 3: Fluid and electrical connection. Type 6524

7 ASSEMBLY

7.1 Safety instructions

DANGER!

Risk of injury from high pressure in the equipment!

▶Before loosening lines or valves, turn off the pressure and vent

the lines.

Risk of injury due to electrical shock!

▶Before reaching into the device or the equipment, switch off the

power supply and secure to prevent reactivation!

▶Observe applicable accident prevention and safety regulations

for electrical equipment!

WARNING!

Risk of injury from improper assembly!

▶Installation may only be carried out by authorized technicians

with the appropriate tools!

Risk of injury from unintentional activation of the system and

uncontrolled restart!

▶Secure system from unintentional activation.

▶Following assembly, ensure a controlled restart.

english

Type 8640

Assembly

CAUTION!

Escape of medium and malfunction!

If the seals are not seated correctly, leaks and malfunctions may occur

due to pressure losses.

▶Ensure that the seals are seated correctly in the area of the elec-

tronics and pneumatics.

Short-circuit, malfunction!

The electrical connection requires exact contacting.

▶Do not bend contacts.

▶If connections are damaged or bent, replace the affected

components.

▶Do not switch on the system unless the components are in

perfect condition.

NOTE!

Operate the system with direct current only!

To prevent damage to the system, use only direct current for the

system power supply.

Prevent a pressure drop!

To prevent a pressure drop, design the system pressure supply with

the largest possible volume.

7.2 Assembly

DANGER!

Danger of explosion!

If systems in the explosion-protected area are installed in a control

cabinet, the following requirements must be met:

▶The control cabinet must be authorized for use in the explosion-

protected area.

▶The control cabinet must be large enough to allow the resulting

lost heat to be dissipated in a suitable manner to the outside.

▶The internal temperature of the control cabinet must not exceed

the max. permitted ambient temperature for the device.

Risk of electric shock!

▶Before reaching into the device or the equipment, switch off the

power supply and secure to prevent reactivation!

7.2.1 Installation on standard rail

Fig. 4: Installation of a valve block into a control cabinet

english

Type 8640

Assembly

→Fasten the standard rail firmly in the control cabinet.

→Establish a short, wide PE connection between the standard rail

and the control cabinet.

The valve terminal must be freely accessible from above.

Ensure good heat dissipation!

Recommended distance when installing in a control cabinet:

A30 mm C30 mm

B30 mm D60 mm

7.2.2 Installation of AirLINE Quick

To install AirLINE Quick, a notch must be first of all provided on the

base or the wall of the control cabinet, e.g. through lasing or punching.

For the dimensions of the relevant flange image, refer to chapter

“7.2.3 Dimensions of the flange images for AirLINE Quick”.

The distances to the left, right, front and top depend on the selected

valve terminal configuration.

Recommended distance in the control cabinet to the valve

terminal:

left right front top

30 mm 60 mm 30 mm 50 mm

NOTE!

The opening on the control cabinet must be burr-free to

prevent damage to the seal of the AirLINE Quick adapter.

→Without damaging the seal of the AirLINE Quick adapter, insert it

into the groove of the flange opening.

→Position the valve terminal in the control cabinet on the prepared

opening.

→From outside attach the stability plate to prevent distortion and

secure with screws M 5 x 10 from the enclosed fastening set.

Valve terminal

Type 8640

AirLINE Quick

adapter

Control cabinet

Fig. 5: Placing the valve terminal in the control cabinet

Stability plate

Screws M 5 x 10

Fig. 6: Attaching the stability plate

english

Type 8640

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