Burkert 2101 Bedienungsanleitung

Quickstart

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Type 2101

2/2-way globe valve

2/2-Wege-Geradsitzventil

Vanne à siège droit 2/2 voies

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

Operating Instructions 2008/05_EU-ML_00810250 / Original DE

Quickstart

1 QUICKSTART ........................................................................ 1

2 SYMBOLS ............................................................................. 2

3 INTENDED USE .................................................................... 2

4 BASIC SAFETY INSTRUCTIONS.......................................... 3

5 GENERAL NOTES................................................................. 4

6 TECHNICAL DATA................................................................. 5

7 INSTALLATION ...................................................................... 8

8 START-UP............................................................................ 13

9 MAINTENANCE WORK....................................................... 15

10 DISASSEMBLY.................................................................... 15

11 TRANSPORTATION, STORAGE, DISPOSAL ...................... 15

Type2101

1 QUICKSTART

The Quickstart describes the entire life cycle of the device. Keep

these instructions in a location which is easily accessible to every

user and make them available to every new owner of the device.

Important safety information!

Read the Quickstart carefully and fully. In particular, pay

attention to section “Basic safety instructions” and “Intended

use”.

▶The Quickstart must be read and understood.

The Quickstart provides an exemplary description of the installation

and start-up of the device.

The detailed description can be found in the operating instruc-

tions for Types2101.

The operating instructions can be found on the internet at:

www.country.burkert.com

1.1 Denition of terms/abbreviations

The term "device" used in these instructions always refers to the

Type2101 globe valve.

The abbreviation "Ex" used in these instructions always stands

for "explosion-proof".

In these instructions, the unit bar stands for relative pressure.

The absolute pressure is stated separately in bar(abs).

English

Symbols

Type2101

2 SYMBOLS

DANGER!

Warns of an immediate danger!

▶Failure to observe these instructions will result in death or

serious injuries.

WARNING!

Warns of a potentially hazardous situation!

▶Failure to observe these instructions may result in serious

injuries or death.

CAUTION!

Warns of a potential danger!

▶Failure to observe these instructions may result in moderate

or minor injuries.

NOTE!

Warns of damage!

Important tips and recommendations.

Refers to information in these operating instructions or in

other documentation.

▶Designates instructions to avoid a danger.

→Designates a procedure which you must carry out.

3 INTENDED USE

Unauthorised use of the Type2101 globe valve may be dan-

gerous to people, nearby equipment and the environment.

▶Use the Type2101 device only as intended. Non-intended use

of the device may be dangerous to people, nearby equipment

and the environment.

▶The device is designed to control the ow of liquid and gas-

eous media.

▶In the potentially explosive atmosphere, only use devices that

are approved for this purpose. These devices are identied by

a separate Ex type label. Before use, note the information on

the separate Ex type label and the Ex additional instructions

or the separate Ex operating Instructions.

▶To use the device, observe the permitted data, operating con-

ditions and application conditions. These specications can

be found in the contract documents, the operating instructions

and on the type label.

▶Protect device from harmful environmental inuences (e.g.

radiation, air humidity, fumes). For any matters requiring clari-

cation, contact the relevant sales department.

▶Use the device only in conjunction with third-party devices

and components recommended or approved by Bürkert.

▶Prerequisites for safe and trouble-free operation are correct

transport, correct storage and installation as well as careful

operation and maintenance.

▶The exhaust air can be contaminated by lubricants in the

actuator.

English

Intended use

Type2101

4 BASIC SAFETY INSTRUCTIONS

These safety instructions do not take account of any:

•Contingencies or events which may occur during installation,

operation and maintenance of the devices.

•Local safety regulations that are within the operator’s scope of

responsibility, including those relating to the installation personnel.

DANGER!

Risk of injury due to high pressure in the system or device!

▶Before working on the system or device, switch o the pres-

sure and vent or empty the lines.

Risk of injury due to electric shock. (with installed electrical

components)

▶Before working on the device or system, switch o the

power supply. Secure against reactivation.

▶Observe the applicable accident prevention and safety regu-

lations for electrical devices.

WARNING!

Risk of injury when opening the actuator!

The actuator contains a spring under tension. When the actuator is

opened, the spring will jump out and may cause injuries.

▶Do not open the actuator.

Risk of injury due to moving parts in the device!

▶Do not reach into openings in the device.

WARNING!

Danger due to loud noises.

▶Depending on the usage conditions, the device may generate loud

noises. Detailed information on the probability of loud noises is

available from the respective sales department.

▶Wear hearing protection when in the vicinity of the device.

CAUTION!

Risk of burns or re from hot device surfaces due to pro-

longed operation.

▶Only touch the device when wearing protective gloves.

▶Keep the device away from highly ammable substances and

media.

Discharge of medium if packing gland exhibits wear

▶Relief bore must be regularly inspected for any medium leakages.

▶If medium is leaking from the relief bore, the packing gland must

be replaced (see “9 Maintenance work”).

▶If the medium is hazardous, secure the area around the leakage

to prevent risks.

Risk of injury due to bursting lines and device.

▶Because of the risk of pressure surge, valves with the ow

direction above the seat must not be used for uid media.

▶Observe the type of ow and type of medium for operating

the device.

English

General notes

Type2101

General hazardous situations.

To prevent injuries, observe the following:

▶Secure device or system to prevent unintentional activation.

▶Only trained technicians may perform installation and main-

tenance work.

▶Perform installation work and maintenance work using suit-

able tools only.

▶Following interruption of the process, ensure that the

process is restarted in a controlled manner. Observe the

sequence:

1. Apply electrical or pneumatic supply.

2. Charge with medium.

▶Use the device only when it is in perfect condition and in

accordance with the operating instructions.

▶For applications planning and operation of the device, observe

the plant-specic safety regulations.

▶The plant owner is responsible for the safe operation and

handling of the plant.

▶Observe the general rules of technology.

Please observe the following in order to protect against

damage to the device:

▶Feed only those media listed in chapter “6 Technical data” into

the medium ports.

▶Do not make any changes to the device and do not subject it

to mechanical stress.

▶Transport, install and remove heavy device only with the aid of a

second person and using suitable tools.

5 GENERAL NOTES

5.1 Contact addresses

Germany

Bürkert Fluid Control Systems

Sales Centre

Christian-Bürkert-Str.13–17

D-74653 Ingelngen

Tel. +49(0)7940-1091111

Fax +49(0)7940-1091448

E-mail: [email protected]

International

The contact addresses can be found on the back pages of the

printed operating instructions.

They are also available online at: www.burkert.com

5.2 Warranty

A precondition for the warranty is that the device is used as

intended in consideration of the specied operating conditions.

5.3 Information on the Internet

Operating instructions and data sheets for Type2101 can be found

online at: www.country.burkert.com

English

Technical data

Type2101

6 TECHNICAL DATA

6.1 Conformity

The Type2101 conforms to the EU Directives as per the EU Dec-

laration of Conformity.

6.2 Standards

The applied standards as used to verify compliance with the EU

Directives can be found in the EC type examination certicate and/

or the EC Declaration of Conformity.

According to Pressure Equipment Directive observe the following

operating conditions:

Nominal diameter

port connection

Maximum pressure for compressible

uids of Group1 (dangerous gases and

vapours according to Art. 3, No.1.3,

letter a, rst dash)

DN65 15bar

6.3 Type label

WARNING!

Risk of injury from high pressure.

Important, device-specic technical data are listed on the type

label.

▶Note the permitted pressure range on the device type label.

00253282

2101 A PTFE Kv19.5

PS 8,5bar Tmed -10°C - +185°C

Flow 1 2 see manual for derating W17AL

Made in Germany

CE marking

Permitted

medium temperature

Type

Control function

(CF)

Seal material1)

Flow coecient

Identication

number

of the device

Flow direction

Permitted

medium pressure

Manufacturer date

(encrypted)

See operating

instructions for

derating

Fig. 1: Type label (example)

1) For a variant description see “6.5 General technical data”

English

Technical data

Type2101

6.4 Operating conditions

Note the permitted ranges on the device type label!

6.4.1 Temperature ranges

The globe valve is suitable for steam sterilisation.

Actuator

size

Actuator

material

Medium

(for PTFE seal) Environment 2)

ø50mm

PPS –10 – +230°C –10 – +60°C 2)

–10 – +100°C 3)

ø70mm

ø90mm

ø130mm

Tab. 1: Temperature ranges

Derating pressure and temperature ranges

Usage limits of the valve (derating medium pressure)

Temperature Medium pressure

–10 – +50 °C 25bar

100°C 24.5bar

150°C 22.4bar

200°C 20.3bar

230°C 19bar

Tab. 2: Derating the medium pressure as per DINEN12516-1/PN25

Temperature Medium pressure

–29 – +38 °C 19bar

50°C 18.4bar

100°C 16.2bar

150°C 14.8bar

200°C 13.7bar

230°C 12.7bar

Tab. 3: Derating the medium pressure as per ASMEB16.5/

ASMEB16.34 Cl.150

Temperature Medium pressure

–10 – +50 °C 14bar

100°C 14bar

150°C 13.4bar

200°C 12.4bar

230°C 11.7bar

Tab. 4: Derating the medium pressure as per JISB222010K

English

Technical data

Type2101

0 20 40 60 80 100 120 140 160 180 200 220

110

100

Medium temperature [°C]

Ambient temperature [°C]

Fig. 2: Derating Element ANTG50, 70, 90, 130

2) When using a pilot valve the max. ambient temperature is

+55°C.

3) Pilot air ports as push-in connector

4) Pilot air ports as threaded bushing

6.4.2 Pressure ranges

Actuator size Maximum pilot pressure 5)

ø50mm

10barø70mm

ø90mm

ø130mm 7bar

Tab. 5: Pressure ranges

5) For device variant ø70/DN50/MC13

the max. pilot pressure is limited to 7bar.

Minimum pilot pressure values: Flow direction below seat

(medium ow against valve closing direction)

Required minimum pilot pressure Pmin with control functionA:

Actuator

size [mm]

50 70 90 130

≤ DN50

130

≥ DN65

Pmin [bar] 4.8 4.8 5.0 5.0 5.6

The required minimum pilot pressure Pmin for control functionB

andI (ow direction below seat) depends on the medium

pressure 6).

Minimum pressure values: Flow direction above the seat

(medium ow in valve closing direction)

The required minimum pilot pressure Pmin for control functionA

(ow direction above the seat) depends on the medium pressure

6).

6) The pressure graphs can be found in the operating

instructions online at www.country.burkert.com

English

Installation

Type2101

6.5 General technical data

Media

Control medium Neutral gases, air

Flow media Water, alcohols, oils, fuels, hydraulic

fluids, saline solutions, lyes, organic

solvents, vapour, air, neutral gases

For materials and

ports see data sheet or operating instructions

Installation position any, preferably actuator face up

Degree of protection IP67 as per IEC529/EN60529

6.6 Control function (CF)

1(P)

2(A)

Closed by spring force in rest position

1(P)

2(B)

Opened by spring force in rest position

1(P)

2(A)

Actuating function via reciprocal

pressurisation

Tab. 6: Control functions

7 INSTALLATION

7.1 Safety instructions

DANGER!

Risk of injury from high pressure in the system!

▶Before loosening lines and valves, turn o the pressure and

vent the lines.

WARNING!

Risk of injury due to improper installation!

▶Installation may be carried out by authorised technicians only

and with the appropriate tools!

Risk of injury due to unintentional activation of the system

and uncontrolled restart!

▶Secure the system against unintentional activation.

▶Following installation, ensure a controlled restart.

For control function I – risk of pilot pressure failure!

With control functionI, the control unit and reset are pneumatic.

No dened position is reached during a pressure failure.

▶To ensure a controlled restart of the device, rst apply pilot

pressure and then activate the medium.

Risk of injury due to moving parts in the device!

▶Do not reach into openings.

English

Andere Handbücher für 2101

Inhaltsverzeichnis

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