Byan 600A Series Einrichtungshandbuch

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

Model 600A / 600B Series

(4LR66RT250A3D2-BY)

Vehicular Swing Gate Operator

Installation and Operators Manual

Specifications:

Motor: 1/6 Horsepower

Hydraulic Pump: Spur Gear

Power Supply: 115-Volt / 220-Volt

Amp Draw: 4 Amps

Temperature Range: -40°F to 240°F

Operator Length (with piston retracted and rear bracket and swivel installed): 29-11/16 Inches

Operator Length (extended with rear bracket and swivel joint installed): 39-3/4 Inches

Piston Travel 9.84 Inches (250mm)

Width / Height Maximum 4.33 Inches

Maximum Speed for 0 to 90 Degrees Approximately 12 Seconds

Maximum Degree of Gate Opening 90 Degrees

Maximum Length of Gate 14 Feet

Maximum Weight of Gate Leaf 2000 Pounds

Duty Cycle (Open / Close) 50 Cycles Per Hour

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

IMPORTANT INFORMATION

WHEN INSTALLING YOUR BYAN OPERATOR, ALWAYS INSTALL THE OPERATOR WITH THE GATE

LEAF IN THE CLOSED POSITION.

If your gate has an INWARD swing:

Locate the rear mounting bracket on the gate post. After making sure of your “A” and “B”

dimensions, connect the operator to the power supply and extend the piston fully, making sure

to use the power supply. Attach the swivel joint and locknut to the piston; SCREW IT IN HALF

OF THE WAY ONLY.

With the gate leaf in the CLOSED position, place the operator on the rear mounting bracket and

in this manner, locate the position of the front mounting bracket. The “C” dimension for the

front mounting bracket should be taking from the FACE of the gate leaf.

If your gate has an OUTWARD swing:

Follow the procedure above, making sure that the piston is in the fully RETRACTED position.

THE MODEL 600 OPERATORS USE A FRONT MOUNTING BRACKET WITH A SHOULDER OF

APPROXIMATELY 5/8-INCH. THIS MEANS THAT WHEN YOU LOCATE THIS BRACKET ON THE

GATE LEAF, YOU MUST WELD IT APPROXIMATELY 5/8-INCH LOWER THAN THE REAR MOUNTING

BRACKET ON THE GATE POST.

THE OPERATING PRESSURES ON YOUR OPERATOR HAVE BEEN FACTORY-SET. IF YOU

NEED TO ALTER THESE PRESSURES, PLEASE CONTACT BYAN SYSTEMS AT (800) 223-2926

OR (307) 334-2865 BEFORE MAKING ANY CHANGES.

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

THIS EQUIPMENT USES HIGH VOLTAGE. TO REDUCE THE

RISK OF SEVERE INJURY OR DEATH, FOLLOW

ALL INSTALLATION INSTRUCTIONS.

THIS SYSTEM SHOULD ONLY BE INSTALLED

AND/OR MODIFIED BY

QUALIFIED TECHNICAL PERSONNEL.

ALL INSTALLERS, REGARDLESS OF EXPERIENCE, SHOULD REVIEW PAGES 6

THROUGH 11 BEFORE INSTALLING THIS ACTUATOR.

As a Byan Systems gate installer, you MUST inform your customer about all safety equipment that should be

installed on each job site. This is in accordance with your legal liability to your customer. Ensure that the

protection and warning signaling devices are operational and visible. These steps will aid in your defense

should you become involved in litigation regarding injury or damage.

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

IMPORTANT INSTALLATION INSTRUCTIONS

READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS

Install the operator only on a properly operating and balanced gate. A gate that is operating

improperly could cause severe injury. Have qualified service personnel make repairs to cables,

spring assemblies and other hardware before installing the operator.

Remove, or make inoperative, all locks (unless mechanically and/or electrically interlocked to

the power unit) connected to the gate before installing the operator.

Do not connect the gate operator to the source of power until instructed to do so.

Locate the control station within sight of the gate.

Install the Entrapment Warning Placard next to the control station in a prominent location.

IF THERE IS AN OBJECT WITHIN 18” OF THE FULLY OPEN GATE, THERE MUST BE ANOTHER

SAFETY DEVICE APPROPRIATELY LOCATED AND INSTALLED TO PREVENT ENTRAPMENT

BETWEEN THE OBJECT AND THE GATE.

WARNINGS

To reduce the risk of severe injury or death:

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

Table of Contents

Usage Classes for Vehicular Gates ........................................................................................................ Page 7

Technical Data ....................................................................................................................................... Page 8

Pre-Installation Recommendations ...................................................................................................... Page 9

Installation Procedures ....................................................................................................................... Page 10

Installation Completion / Follow-up ................................................................................................... Page 12

Pressure Adjustments ......................................................................................................................... Page 13

Purging the Operator .......................................................................................................................... Page 13

Hydraulic Fluid .................................................................................................................................... Page 13

Manual Bypass .................................................................................................................................... Page 14

Pressure & Flow Control ..................................................................................................................... Page 15

Mounting Pins & Brackets ................................................................................................................... Page 15

Optional Mounting Hardware ............................................................................................................. Page 16

Front Mounting Detail ........................................................................................................................ Page 17

Mounting Geometry ........................................................................................................................... Page 18

Mounting Bracket Dimensions ............................................................................................................ Page 19

Recommended Wire Sizes .................................................................................................................. Page 20

Wiring the Control and Accessories .................................................................................................... Page 21

Loop Detector Connections ................................................................................................................ Page 47

Recommended Placement of Safety Edges and Photobeams ............................................................ Page 48

End User Safety ................................................................................................................................... Page 49

WARNING PLACARD ............................................................................................................................ Page 51

Byan Systems Warranty ...................................................................................................................... Page 52

Safety Accessories Compatible and Tested with Byan Systems Products .......................................... Page 53

Customer Acknowledgement ............................................................................................................. Page 55

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

USAGE CLASSES FOR VEHICULAR GATES

Class I Residential Vehicular Gate Operator

A vehicular gate operator (or system) intended for use in a home of one to four single family dwelling, or a

garage or parking area associated therewith.

Class II Commercial / General Access Vehicular Gate Operator

A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-

family housing unit (five or more single family units), hotel, garages, retail stores, or other building servicing the

general public.

Class III Industrial / Limited Access Vehicular Gate Operator

A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or

loading dock area or other location not intended to service the general public.

Class IV Restricted Access Vehicular Gate Operator

A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an

airport security area or other restricted access location not servicing the general public, in which unauthorized

access is prevented via supervision by security personnel.

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

600 SERIES RESIDENTIAL SERIES

Model 600A

115-Volt AC Single Phase

Model 600B

220-Volt AC Single Phase

Eliminator Series

Built-in Thermal Overload

Capacitor Rating

40 UF / 10 UF

Standard Working Pressure

1350 psi

Maximum Working Pressure

1750 psi

Pump

Spur Gear 0.5 Liter/Minute

Motor

1/6 Horse Power

Amperage Draw

4 Amps

Duty Cycle (Open/Close)

40 Cycles per Hour

Operator Length (with piston retracted and rear bracket and swivel installed)

27.72 Inches (754 mm)

Operator Length (extended with rear bracket and swivel joint installed)

35.59 Inches (1,004 mm)

Operator Width

3.39 x 3.39 Inches

Operator Height

4.33 (with lock)

Operator Speed (from 0 to 90 Degrees)

12 Seconds

Piston Stroke

7.87 Inches (200 mm)

Maximum Length of Gate

12 Feet

Maximum Weight of Gate Leaf

1,500 Pounds

Ambient Operator Temperature Range

-40°F to 240°F

Recommended Maximum Degree of Opening

90°

Hydraulic Fluid

Fuchs Aceite Multi-Temp

This patented new concept in linear actuator design eliminates the need for physical stops. The valve design cushions the

last half inch (or approximately the last 5° to 10°) of piston travel, allowing the piston to reach the end of the stroke in

both directions and prevents internal damage.

Operator body fabricated in anodized aluminum

Front and rear flanges are cast aluminum

All internal components are cast and machined

Internal components bathed in oil so virtually no maintenance is required.

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

BEFORE INSTALLATION

1. Verify the gate post is plum and gate leaf swings freely.

2. Perform any required maintenance before continuing.

3. Verify the commercial power circuit breakers are isolated and rated for the specific load. Visually ensure

the circuit breakers are in the OFF position and mark the breaker “used”.

4. If any pre-construction wiring has been installed, visually inspect and confirm proper sizing and compliance

to code.

5. Automatic vehicular gates are NOT approved for pedestrian traffic; however, they can create hazards to

unsuspecting pedestrians and domestic animals. Any gate, constructed with reachable pinch points, or that

has a surface area that allows arms or legs to pass through it, is a potential hazard. Recommend and provide

safety guards against these hazards.

6. Remove the “End User Safety Advisory Handout” from this manual. Request the end user review the

material and sign it. Collect the signed handout when the installation / job is completed.

7. Remove all pull ropes and remove, or make inoperative, all locks (unless mechanically and/or electrically

interlocked to the power unit) connected to the door before installing the operator.

DURING INSTALLATION

**WARNING**

PLACARDS SHOULD BE MOUNTED IN A VISIBLE

LOCATION ON BOTH SIDES OF THE GATE

1. Locate the electronic controls far enough from the gate so that the end user can observe, but not touch,

the gate while operating the controls.

2. When connecting the wiring from the commercial power source to the control panel, make sure you have

provided a proper earth ground. If using a metal enclosure, connect the ground to the enclosure before

connecting to the gate operators. DO NOT connect the ground directly to the microprocessor control

board.

3. Observe all wiring requirements established by the National Electrical Code and/or the authority having

jurisdiction.

4. Mount the linear actuator as close to the center of the gate leaf as possible. This will help balance the

whipping motion of the gate when the operator reaches the end of the piston stroke.

5. Isolate the linear actuator when welding to prevent any current from passing through the operator and

damaging the motor or other components.

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MODEL 600 SERIES OPERATOR | Rev. 2019.7.1

INSTALLING THE OPERATOR

This linear actuator must be mounted so the piston FULLY EXTENDS AND FULLY RETRACTS. When fully

retracted, there should be 3/8-inch of the piston left out of the front of the casing.

This linear actuator has an offset between the front and rear mounting brackets. The front bracket is

approximately 5/8-inch lower than the rear bracket. Review the Bracket Alignment details for the offset

dimension. The front bracket has the taller shoulder.

1. Scribe a line from the horizontal support (or desired height for the operator on the gate leaf) onto the gate

post.

2. Measure for the offset described above and scribe another line.

3. Cut the rear mounting bracket in accordance with the dimensions specified on the Mounting Geometry

detail.

4. Weld the rear mounting bracket to the gate post.

5. Determine the “C” dimension and cut the front mounting bracket to the proper length.

6. Extend the piston to the fully extended position for inward swing gates. This can be achieved by

temporarily connecting the control panel to the operator and using the motor to extend the piston,

producing 9-7/8” of piston.

7. Screw the I-bolt into the end of the piston ½ of the length of the threads. Attach the front bracket to the

operator.

8. Attach the operator to the rear mounting bracket.

9. With the gate in the full CLOSED position, level the operator and scribe the location for the front mounting

bracket.

10. Remove the front mounting bracket from the front of the gate operator and weld it to the gate leaf at the

scribed location.

11. Attach the operator to the front mounting bracket.

12. Attach an 18/4 stranded S.O. cord approved for outdoor use as per the strain relief assembly to the

operator per the electrical connection

NOTE: It is helpful to install a single gang, weather-proof Bell box on the gate post across from the

operator. Next, the wire from the control box can be pulled to this point and connected to

the S.O. cord inside the Bell box.

THIS SYSTEM SHOULD ONLY BE INSTALLED AND/OR MODIFIED BY

QUALIFIED TECHNICAL PERSONNEL

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