Erreka VULCAN D Bedienungsanleitung
English
VULCAN_TOC.fm - 21/2/13
VULCAN D Hydraulic operator 41
INDEX
General safety instructions 42
Symbols used in this manual__________________________________ 42
Importance of this manual ___________________________________ 42
Envisaged use______________________________________________ 42
Installer's qualifications ______________________________________ 42
Automatic safety elements ___________________________________ 42
Description of the product 43
Elements of the complete installation __________________________ 43
General features of the operator ______________________________ 44
Main operator parts_________________________________________ 44
Technical features of the operator _____________________________ 45
Manual operation __________________________________________ 46
Declaration of conformity ____________________________________ 46
Unpacking and contents 47
Unpacking_________________________________________________ 47
Content___________________________________________________ 47
Installation 48
Required tools _____________________________________________ 48
Initial conditions and checks __________________________________ 48
Installing the operator _______________________________________ 49
Final preparation ___________________________________________ 57
Maintenance and diagnosis of failures 58
Maintenance_______________________________________________ 58
Failure diagnosis____________________________________________ 58
Spare parts ________________________________________________ 59
Scrap _____________________________________________________ 59
Seguridad_240.fm - 21/2/13
42 Installation Manual
GENERAL SAFETY INSTRUCTIONS
1
SYMBOLS USED IN THIS MANUAL
This manual uses symbols to highlight specific texts. The
functions of each symbol are explained below:
Failure to respect the safety warnings could
lead to accident or injury.
Work sequences or procedures.
Important details which must be respected for
correct assembly and operation.
Additional information to help the installer.
}Information on care for the environment.
2
IMPORTANCE OF THIS MANUAL
Read this guide in its entirety before carrying
out the installation, and obey all instructions.
Failure to do so may result in a defective
installation, leading to accidents and failures.
Moreover, this guide provides valuable information
which will help you to carry out installation more
efficiently.
This manual is an integral part of the product. Keep
for future reference.
3
ENVISAGED USE
This device has been designed for installation as part of
an automatic opening and closing system for swing
doors and gates.
This device is not suitable for installation in
inflammable or explosive environments.
Failure to install or use as indicated in this
manual is inappropriate and hazardous, and
could lead to accidents or failures.
4
INSTALLER'S QUALIFICATIONS
Installation should be completed by a
professional installer, complying with the
following requirements:
• He/she must be capable of carrying out
mechanical assemblies in doors and gates,
choosing and implementing attachment
systems in line with the assembly surface
(metal, wood, brick, etc) and the weight and
effort of the mechanism.
• He/she must be capable of carrying out
simple electrical installations in line with the
low voltage regulations and applicable
standards.
• He/she must be capable of carrying out
simple masonry work (digging of pits,
channels, preparation of cement).
Installation should be carried out bearing in
mind standards EN 13241-1 and EN12453.
5
AUTOMATIC SAFETY ELEMENTS
This device complies with all current safety regulations.
However, the complete system comprises, apart from
the operator referred to in these instructions, other
elements which should be acquired separately.
The safety of the complete installation depends on
all the elements installed. Install only Erreka
components in order to guarantee proper
operation.
Respect the instructions for all the elements
positioned in the installation.
Safety elements must be installed in order to
comply with Standard EN 12453:2000.
For further details, see “Fig. 1 Elements of the
complete installation” on page 43.
English
Descripcion_240.fm - 21/2/13
VULCAN D Hydraulic operator 43
DESCRIPTION OF THE PRODUCT
1
ELEMENTS OF THE COMPLETE INSTALLATION
Fig. 1 Elements of the complete installation
The safe and correct operation of the
installation is the responsibility of the installer.
For greater safety, Erreka recommends installing the
photocells (4) and (10).
E240A
TC
TA
TA
TA
TA
TC
G
INSTALLATION COMPONENTS:
1Operator
2Flashing light with antenna
3Leaves
4Exterior photocells
5Key switch
6Wall pushbutton
7Control board
8Connections box
9Electrical installation
10 Interior photocells
11 Electrolock
12 Stop on closing
ELECTRICAL WIRING:
Element Nº wires x section Maximum length
A: Main power supply 3x1.5mm230 m
B/F: Flashing light with antenna 2x0.5mm2/ coaxial cable 50k(RG-58/U) 10 m
C: Photocells (Tx/Rx) 2x0.5mm2/ 4x0.5mm230 m
D: Key switch 2x0.5mm225 m
E: Operator 4x0.75mm220 m
G: Electrolock 2x0.75mm220 m
The electrolock is obligatory in
unlocked models, and also in
locked models when the leaves
are over 1.80 m long.
VERY IMPORTANT: The TC
closing stopper and the TA
opening stoppers must be
installed in all cases.
DESCRIPTION OF THE PRODUCT
Descripcion_240.fm - 21/2/13
44 Installation Manual
2
GENERAL FEATURES OF THE OPERATOR
The VULCAN D (residential) operator is constructed to
form part of a swing gate automation system. The
requirements set out in Standard EN 12453 can be
complied with by installing the corresponding safety
items.
It comprises a metal body, which contains a hydraulic
pump and a drive piston.
VUA Models (with slow down)
The VUA models have a slow-down system in the
spindle, meaning the speed slows down when
approaching the end of the extension run (closing run
when the operator is installed for inward opening),
ending in a soft stop.
3
MAIN OPERATOR PARTS
Fig. 2 VULCAN D Operator main parts
C240A
1Supports
2Support shafts
3Spindle
4Spindle cover
5Closing pressure adjustment screw
6Opening pressure adjustment screw
7Unlocking screw
8Electrical connections cover
9Discharge screw
DESCRIPTION OF THE PRODUCT
Descripcion_240.fm - 21/2/13
VULCAN D Hydraulic operator 45
4
TECHNICAL FEATURES OF THE OPERATOR
Features common to all models
Features specific to each model
With unlocked operators the gate can be moved
without unlocking the operator, at a speed similar to
the operator speed. When unlocking, the gate
remains free and can be moved more quickly.
Model General M Models
Power supply (V/Hz) 230/50 125/60
Absorbed current (A) 0,7 1,3
Power consumed (W) 160 160
Capacitor (μF) 10 20
Protection factor (IP) 65
Maximum thrust (N) 3.000
Spindle speed (mm/s) 13
Operating temperature (ºC) -10/+60 (-30/+60 -F- models)
Duty cycle (%) 75
Weight (Kg) 7,5
Use Residential
Maximum length of the leaf (m) 2,5
Maximum weight of the leaf (kg) 300
Model Slow-down
A: slow-down
Open/close
spindle (mm)
1: 265 mm
Lock
2: not locked
3: dual lock
Particularities
F: cold
M: 125V, 60Hz
LB: lobe pump
VUA12 In closing 265 Not locked
VUA13 In closing 265 Dual lock
DESCRIPTION OF THE PRODUCT
Descripcion_240.fm - 21/2/13
46 Installation Manual
5
MANUAL OPERATION
In the case of need, the gate may be operated manually:
•In locked models, it is necessary to first run the
unlocking mechanism.
•In unlocked models, the gate can be moved
manually without unlocking them, but at a speed
similar to the operator speed. To move it more
quickly, first unlock the operator in order to free the
gate.
6
DECLARATION OF CONFORMITY
Erreka Automatismos declares that the VULCAN D
electromechanical operator has been designed for use
in a machine or for assembly along with other elements
in order to form a machine in line with Directive 2006/
42/EC.
The VULCAN D electromechanical operator allows
installation in line with Standards
EN 13241-1 and EN 12453, provided it is correctly
installed. The installer shall be responsible for proper
installation.
The VULCAN D electromechanical operator complies
with safety legislation in line with the following
directives and standards:
•2006/95/EC (low voltage materials)
•2004/108/EC (electromagnetic compatibility)
•UNE-EN 60335-1
Unlocking for manual operation
1Lift the cover and introduce the key (1) in the
unlocking screw (2).
2Turn the unlocking key 90º until it is perpendicular
to the operator spindle. The operator is unlocked.
The gate can now be moved manually.
3Close the cover (1).
THE COVER (1) MUST BE CLOSED.
Locking for automatic operation
1Lift the cover and introduce the key (1) in the
unlocking screw (2).
2Turn the unlocking key in any direction until it is
parallel to the operator spindle. The operator is
locked.
Remove the key.
3Close the cover (1).
THE COVER (1) MUST BE CLOSED.
3
E240B
3
Locked Unlocked
Desembalaje_240.fm - 21/2/13
English
VULCAN D Hydraulic operator 47
UNPACKING AND CONTENTS
1
UNPACKING
1Open the package and remove the contents from
inside.
}Discard the packaging in an environmentally
friendly manner, using recycling containers.
Do not leave the packaging within the reach
of children or handicapped people, as it may
cause injury.
2Check the content of the package (see figure
below).
Should it be noticed that a piece is missing or
deteriorated, contact the nearest technical service.
2
CONTENT
Fig. 3 VULCAN D operator content
I240A
1 Fork pin caps
2 Safety washer
3 Fork vertical shaft
4Fork
5 Fork horizontal pin
6 Gland cover screws
7 Gland cover
8 Glands
9 Gland nut
10 Hydraulic motor unit
11 Spindle cover
12 1m cable with cable
connectors
13 Spindle cover screws
14 Front support
15 Front support screw
16 Rear support
17 Release key
Instalacion_240.fm - 21/2/13
48 Installation Manual
INSTALLATION
1
REQUIRED TOOLS
Set of screwdrivers
Fixed wrenches
Socket wrench (8 mm)
Set of Allen keys
Lubrication grease (graphite or lithium grease)
Marker pencil
Spirit level
Tape measure
Welding machine
Use the welding machine in line with the user
manual.
2
INITIAL CONDITIONS AND CHECKS
Initial conditions of the gate
Check that the size of the gate is within the
admissible range of the operator (see the
technical features of the operator).
If the gate to be automated has a personnel
door, use a safety device to prevent the
operator from running with the personnel door
open.
The gate must have an opening and a closing
stopper.
The gate must be easy to handle manually, namely:
•It must be balanced, in order to ensure the effort
made by the motor is minimum.
•There should be no stiffness throughout its open/
close.
Do not install the operator in a gate which does
not work correctly in manual operation, as this
may lead to accidents. Repair the gate before
installing.
Environmental conditions
This device is not suitable for installation in
inflammable or explosive environments.
Check that the admissible environmental
temperature range for the operator is suitable
for the location.
Electrical power supply installation
The electrical connections must be made in line
with the instructions in the control board
manual.
The electrical cable section is indicated in: “Fig. 1
Elements of the complete installation” on page 43.
Instalacion_240.fm - 21/2/13
VULCAN D Hydraulic operator 49
INSTALLATION
3
INSTALLING THE OPERATOR
Horizontality of the operator
OThe operator must work horizontally: to do
this, the supports must be positioned at the
same height.
Check horizontality using a spirit level.
Assembly positions and levels
For the correct working of the operator, it is
essential that the supports are positioned respecting
the levels calculated, with regards to the gate and its
turning axis.
OIT IS VERY IMPORTANT TO RESPECT THE LEVELS:
If the levels are not respected exactly, the
spindle will not make the whole open/close,
meaning the slow down system will not work.
The levels are selected using either the attached
chart or table. The table indicates some specific
cases, whilst the chart shows all cases possible.
The assembly levels depend on the opening angle of the
gate and the following factors:
•Inward or outward opening of the gate.
There are therefore two different cases, as explained
below (each case is represented by way of its
corresponding diagram, table and chart).
M240I
Instalacion_240.fm - 21/2/13
INSTALLATION
50 Installation Manual
Inward opening
80mm
960mm
M240C
Opening
angle Level A Level B
80º 155 130
85º 140 130
90º 140 120
90º 115 145
95º 125 125
100º 120 120
110º 105 120
iUse of the chart:
Multiple A-B pairs can be chosen for a specific
opening angle. Generally, one of them will be
determined by the features of the installation (size
of the pillar, presence of walls, etc).
1Use the chart to select the specific level for the
installation.
2Following the grid, move from the level to the
line corresponding to the required opening
angle.
3Following the grid, move to the other level.
The installation levels must be respected in order for the operator
to work correctly.
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