Motorline professional FORT Bedienungsanleitung

v.

REV. /

USER/INSTALLER MANUAL

FORT

1A 1B

ENEN

00. CONTENT 01. SAFETY INSTRUCTIONS

INDEX

STANDARDS TO FOLLOW

TECHNICAL SPECIFICATIONS

DIMENSIONS

MAP OF INSTALLATION

. SAFETY INSTRUCTIONS

. DIAGRAM

. OPERATOR

UNLOCK THE MOTOR

FIXING AUTOMATION IN AN EXISTING FOUNDATION

MAINTENANCE

SCHEMES FOR TESTS

FINAL CONSUMERS INSTRUCTIONS

PRE-INSTALLATION

METAL GEAR RACK INSTALLATION

APPLICATION OF THE MAGNETIC LIMIT SWITCH

SPECIALIZED TECHNICIANS INSTRUCTIONS

04. INSTALLATION

. MAINTENANCE

07. COMPONENTS TEST

08. TROUBLESHOOTING

06. CONNECTION SCHEME

CREATE FOUNDATION AND FIXING AUTOMATION

NYLON GEAR RACK INSTALLATION

24V MOTOR

This product is certified in accordance with European Community

(EC) safety standards.

This product complies with Directive 2011/65/EU of the European

Parliament and of the Council, of 8 June 2011, on the restriction

of the use of certain hazardous substances in electrical and

electronic equipment and with Delegated Directive (EU) 2015/863

from Commission.

(Applicable in countries with recycling systems). This marking on

the product or literature indicates that the product and electronic

accessories (eg. Charger, USB cable, electronic material, controls,

etc.) should not be disposed of as other household waste at the

end of its useful life. To avoid possible harm to the environment

or human health resulting from the uncontrolled disposal

of waste, separate these items from other types of waste and

recycle them responsibly to promote the sustainable reuse

of material resources. Home users should contact the dealer

where they purchased this product or the National Environment

Agency for details on where and how they can take these items

for environmentally safe recycling. Business users should contact

their vendor and check the terms and conditions of the purchase

agreement. This product and its electronic accessories should

not be mixed with other commercial waste.

This marking indicates that batteries should not be discarded like

other household waste at the end of their useful life. Batteries

must be delivered to selective collection points for recycling.

The different types of packaging (cardboard, plastic, etc.) must be

subject to selective collection for recycling. Separate packaging

and recycle it responsibly.

This marking indicates that the product and electronic accessories

(eg. charger, USB cable, electronic material, controls, etc.) are

susceptible to electric shock by direct or indirect contact with

electricity. Be cautious when handling the product and observe

all safety procedures in this manual.

2EN

01. SAFETY INSTRUCTIONS

GENERAL WARNINGS

•This manual contains very important safety and usage information.

Read all instructions carefully before beginning the installation/

usage procedures and keep this manual in a safe place that it can

be consulted whenever necessary.

•This product is intended for use only as described in this manual.

Any other enforcement or operation that is not mentioned is

expressly prohibited, as it may damage the product and put people

at risk causing serious injuries.

•This manual is intended firstly for specialized technicians, and does

not invalidate the user’s responsibility to read the “User Norms”

section in order to ensure the correct functioning of the product.

•The installation and repair of this product may be done by qualified

and specialized technicians, to assure every procedure are carried

out in accordance with applicable rules and norms. Nonprofessional

and inexperienced users are expressly prohibited of taking any

action, unless explicitly requested by specialized technicians to do

so.

• Installations must be frequently inspected for unbalance and the

wear signals of the cables, springs, hinges, wheels, supports and

other mechanical assembly parts.

• Do not use the product if it is necessary repair or adjustment is

required.

• When performing maintenance, cleaning and replacement of

parts, the product must be disconnected from power supply. Also

including any operation that requires opening the product cover.

•The use, cleaning and maintenance of this product may be carried

out by any persons aged eight years old and over and persons

whose physical, sensorial or mental capacities are lower, or by

persons without any knowledge of the product, provided that

these are supervision and instructions given by persons with

experienced in terms of usage of the product in a safe manner and

who understands the risks and dangers involved.

• Children shouldn’t play with the product or opening devices to

avoid the motorized door or gate from being triggered involuntarily.

• If the power cable is damaged, it must be replaced by the

manufacturer, after-sales service or similarly qualified personnel

to avoid danger.

•The device must be disconnected from the electrical network when

removing the battery.

• Ensure that blocking is avoided between the actuated part and its

fixed parts due to the opening movement of the actuated part.

WARNINGS FOR TECHNICIANS

• Before beginning the installation procedures, make sure that you

have all the devices and materials necessary to complete the

installation of the product.

•You should note your Protection Index (IP) and operating temperature

to ensure that is suitable for the installation site.

• Provide the manual of the product to the user and let them know

how to handle it in an emergency.

• If the automatism is installed on a gate with a pedestrian door, a

door locking mechanism must be installed while the gate is in motion.

• Do not install the product “upside down” or supported by elements

do not support its weight. If necessary, add brackets at strategic

points to ensure the safety of the automatism.

• Do not install the product in explosive site.

• Safety devices must protect the possible crushing, cutting, transport

and danger areas of the motorized door or gate.

• Verify that the elements to be automated (gates, door, windows,

blinds, etc.) are in perfect function, aligned and level. Also verify if

the necessary mechanical stops are in the appropriate places.

•The control board must be installed on a safe place of any fluid

(rain, moisture, etc.), dust and pests.

•You must route the various electrical cables through protective

tubes, to protect them against mechanical exertions, essentially on

3EN

01. SAFETY INSTRUCTIONS

the power supply cable. Please note that all the cables must enter

the control board from the bottom.

• If the automatism is to be installed at a height of more than 2,5m

from the ground or other level of access, the minimum safety and

health requirements for the use of work equipment workers at the

work of Directive 2009/104/CE of European Parliament and of the

Council of 16 September 2009.

• Attach the permanent label for the manual release as close as

possible to the release mechanism.

• Disconnect means, such as a switch or circuit breaker on the

electrical panel, must be provided on the product’s fixed power

supply leads in accordance with the installation rules.

• If the product to be installed requires power supply of 230Vac or

110Vac, ensure that connection is to an electrical panel with ground

connection.

•The product is only powered by low voltage satefy with control

board (only at 24V motors).

• Parts/products weighing more than 20 kg must be handled with

special care due to the risk of injury. It is recommended to use

suitable auxiliary systems for moving or lifting heavy objects.

• Pay special attention to the danger of falling objects or uncontrolled

movement of doors/gates during the installation or operation of

this product.

WARNINGS FOR USERS

• Keep this manual in a safe place to be consulted whenever necessary.

• If the product has contact with fluids without being prepared, it

must immediately disconnect from the power supply to avoid short

circuits, and consult a specialized technician.

• Ensure that technician has provided you the product manual and

informed you how to handle the product in an emergency.

• If the system requires any repair or modification, unlock the

automatism, turn off the power and do not use it until all safety

MOTORLINE ELECTROCELOS SA.

Travessa do Sobreiro, nº29

4755-474 Rio Côvo (Santa Eugénia)

Barcelos, Portugal

SYMBOLS LEGEND:

• Important safety notices

• Useful information

• Programming information

• Potentiometer

information

• Connectors

information

• Buttons information

conditions have been met.

• In the event of tripping of circuits breakers of fuse failure, locate

the malfunction and solve it before resetting the circuit breaker or

replacing the fuse. If the malfunction is not repairable by consult

this manual, contact a technician.

• Keep the operation area of the motorized gate free while the gate

in in motion, and do not create strength to the gate movement.

• Do not perform any operation on mechanical elements or hinges if

the product is in motion.

RESPONSABILITY

• Supplier disclaims any liability if:

•Product failure or deformation result from improper installation

use or maintenance!

• Safety norms are not followed in the installation, use and

maintenance of the product.

• Instructions in this manual are not followed.

• Damaged is caused by unauthorized modifications

• In these cases, the warranty is voided.

4EN

02. DIAGRAM

MAP OF INSTALLATION

KEY SELECTOR

ANTENNA

FIXATION PLATES

CONTROL BOARD

FORT

FLASHING

LIGHT

PHOTOCELLS

GEAR RACK MAGNETIC LIMIT SWITCH

LEGEND:

• Cables of connection

• Included in kit

• Optional

It is important to use stoppers on the opening and closing of the gate. If this is

not respected, there may be danger of the gate open too much in manual mode

and jump out of the rail.

All the cables must enter and exit from below the junction box and the control

board box to ensure that all electrical connections are protected from contact

with external elements (dust, insects, water, etc.). If necessary, apply silicone to

ensure protection.

5A 5B

180mm

142mm

112mm

206mm

200mm

180mm

280mm

40mm

39mm

4mm

ENEN

03. OPERATOR

TECHNICAL SPECIFICATIONS

1000 to 3000mm

Position of the plate

adjustable between

112mm e 142mm

DIMENSIONS

 • Open the FORT door

using the key provided with

the automatism. Inside,

you will have access to the

unlock system.

 • To unlock the motor,

press and turn the round

part. The direction of

rotation to unlock will

depend on the position of

the gate in its course (open

or closed).

Note • To lock, turn the round piece again.

To ensure perfect operation, pay attention to the following recommendations:

• Read the entire manual at least once giving special attention to all notices

marked with ;

• Check if the gate structure is sufﬁciently resistan;

• The gate should be very well leveled and have a uniform movement without

irregular friction during the full course;

• The foundation to create (page A) should be very resistant to support the

mounting screws of the plate;

• It is recommended that all locksmith works are carried out before proceeding

with installation of the automatism;

• Check that the weight of the gate to be automated matches that indicated in the

motor's technical data (page A).

04. INSTALLATION

UNLOCK THE MOTOR

PRE-INSTALLATION

FORT 24Vdc

• Product power supply 110V 50/60Hz 230V 50/60Hz

• Motor voltage 24Vdc

• Power 80W

• Absorbed current 3 A

• Rotation Speed 2800 RPM

• Noise <65dB

• Working temperature -25°C to 55°C

• Thermal protection -

• Protection class IP55

• Working frequency intensive

• Maximum leaf weight 400kg

6A 6B

500mm

350mm

300mm

60mm

ENEN

 • Make a hole in the ground to create a foundation

in concrete. The dimensions shown are these

recommended to create the foundation. You must

leave tubes in the middle of the hole for the passage

of cables for power and accessories.

 • Fill the hole with concrete and smooth the top

where you will ﬁx the motor.

 • Fix the motor with the screws on the concrete base. Make sure the motor is level (use one

level). Align the motor parallel to the gate, maintaining a distance of 60mm between them,

as visible in the image.

 • Fix to the wall at the top of the automation.

GROUND

NUTS

SCREWS

NUTS

FORT

WALL

GATE

WALL

GATE

04. INSTALLATION

CREATE FOUNDATION AND FIXING AUTOMATION

For correct operation of the automatism, it is

necessary to pay attention to the dimensions

given in the following images. Also check if the

ﬁxation plate is parallel to the gate.

 • Put the automation on top of the foundation and align it parallel to the gate keeping a

distance of 60mm between them.

 • Mark the location to drill the bushings. Markings should be made in the center of the

oval holes at the base of the automation.

 • Make the four holes in the foundation.

 • Insert the appropriate bushings into the holes.

 • Place the automation on the concrete foundation respecting the distances indicated in

the image. Level the automation horizontally with a level and tighten it with screws.

 • Fix to the wall at the top of the automation.

If a foundation already exists at the installation area, proceed as follows:

FIXING AUTOMATION IN AN EXISTING FOUNDATION

04. INSTALLATION

SCREWS

WASHERS

BUSHINGS

GATE

WALL

FORT

GATE

WALL

7A 7B

ENEN

04. INSTALLATION

PIECE OF GEAR RACK TO

AUXILIARY INSTALLATION

METAL GEAR RACK INSTALLATION

 • Place spacers in all the gear rack holes (G) to ﬁx

it to the gate. You should place them in the center

of the ovalized rack holes, as shown in the image, so

you can ﬁne-tune them at the end of the installation

if necessary.

 • Position a piece of gear rack over the pinion and

level it horizontally with one level.

 • Solder the spacer over the pinion (H).

 • Close the gate a bit until the other end of the

rack are supported on the pinion and weld the other

spacer to the gate.

 • Close the gate slightly, letting the gear rack

supported on the pinion and apply another piece of

rack. To synchronize the teeth with the piece

already installed, use an additional piece of

rack and place it under the unión of the other

two, holding them with clamps (I).

 • Open the gate until the tip of the new gear

rack it is supported on the pinion and weld the

spacer.

 • Remove the auxiliary gear rack piece and

open the gate until the pinion is over the other

gear rack end. Weld the spacer.

 • Repeat the steps 5 through 7 for each meter of gear rack until you reach the end.

 • Test the gate movement manually already with all the gear racks installed and weld the

remaining spacers. If there is any friction between the pinion and rack, adjust the rack on

the oval bolts.

Put the gate in the open position and unlock the motor (page 5B).

During the course of the gate, all elements of the gear rack must engage correctly

with the pinion. Spacers can not be welded to the gear rack. Do not use grease or

other type of lubricant between gear rack and pinion.

CLAMPS

GEAR RACK

04. INSTALLATION

NYLON GEAR RACK INSTALLATION

 • Position a piece of gear rack over the pinion and

level it horizontally with one level.

 • Tighten the gear rack support to the gate, over

the pinion.

 • Close the gate slightly until another end of the

rack rests on the pinion and tighten the other bracket.

 • Close the gate slightly, letting the geat rack

supported on the pinion. Apply another piece of gear rack by attaching it to the already

screwed rack, as visible in the image detail (K).

 • Open the gate until support the end of the

new rack rests on the pinion and tighten it to

the gate.

 • Open the gate until support the end of the

other rack rests on the pinion and tighten it to

the gate.

 • Repeat the steps for each meter of gear

rack until you reach the end.

Put the gate in the open position and unlock the motor (page 5B).

During the course of the gate, all elements of the gear rack must engage correctly

with the pinion. All the supports should be screwed on the gate. Do not use grease

or other type of lubricant between gear rack and pinion.

GEAR RACK

8A 8B

ENEN

APPLICATION OF THE MAGNETIC LIMIT SWITCH

MAINTENANCE

04. INSTALLATION

05. MAINTENANCE

Put the gate in the open position and unlock the motor (page 5B).

 • Position the limit switch magnet on the gear

rack so that it is able to engage the limit switch

on the motor, before the gate reaches the opening

stopper. The magnetic limit switch is activate when

the magnet is aligned with the motor reader.

 • Insert the screws (in the accessories bag) until

the limit switch plate is fully tightened to the gear

rack.

 • Move the gate to the closed position and repeat

the steps 1 and 2 to ﬁx the magnet on the closing

limit switch.

So that the magnetic limit switch can be engaged,

the magnet must be aligned with the motor reader.

Be careful to check if they are aligned when you

are installing. This is the only way to ensure the

successful operation fo the limit switch.

motor

reader

magnet

• Check all automation ﬁxings.

• Make sure that the distance between the gear rack and the motor remains unchanged and if

it engages on the teeth of the motor pinion correctly (over time, some distortion may occur).

• Lubricate all gate systems/axis. Lightly lubricate the pinion and the gear rack.

The limit switches must be adjusted for the gate to stop before touching the

closing or opening stoppers. Manually test the limit switch with the door unlocked

before turn the motor power on to avoid problems due to wrong conﬁguration.

APPLICATION OF THE MAGNETIC LIMIT SWITCH

04. INSTALLATION

OPENING limit

switch

OPENING limit

switch

CLOSING limit

switch

CLOSING limit

switch

OPENING

CLOSURE

Before installing, you must identify the opening and

closing limit switches. To do this, lock the motor and

press the button to close the gate. During closure,

pass one of the limit switches in the detection zone

(as shown) to check if the gate stops. After identifying

the limit, you can proceed with the installation.

MOTOR'S INSTALLATION IN THE RIGHT SIDE

MOTOR'S INSTALLATION IN THE LEFT SIDE

BG R Y

V+

LK LO

V+ FCF0 LE

LS LBLA

MP MOT

24v

BATT

20VAC

ANT

~ ~ ~ ~

230V

110V

+24V-

1 2

+COM

1 2 3

06. CONNECTION SCHEME

Transformer

Antenna

Limit-switch

OPEN

key selector/pushbutton

(Total)

Photocell

RGB Flashing light

Motor

24V MOTOR

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