CAME BX-243 Bedienungsanleitung

BX SERIES

AUTOMATION SYSTEMS FOR SLIDING GATES

INSTALLATION MANUAL

BX-243

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

4.1 Operator

4 Description

2.1 Intended use

1 Legend of symbols

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

This symbol tells you what to say to the end-users.

2 Conditions of use

The BX243 operator is designed to power sliding gates in residential and condominium settings.

Do not install or use unless as otherwise shown in this manual.

3 Reference standards

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

2.2 Limitations to use

This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. in compliance with current safety stan-

dards. Guaranteed 24 months if not tampered with.

The operator is made of a cast aluminium part inside of which operates the irreversible, electromechanical gearmotor and an ABS

plastic lining which holds the electronic card, transformer and battery rack.

4.2 Technical features

The company CAME cancelli automatici is ISO 9001:2000 quality certified; it has also obtained the ISO 14001 environmental

safeguarding certification. CAME engineers and manufactures all of its products in Italy.

This product complies with the following legislation: see declaration of compliance.

For intensive or condominium use: max gate weight 300kg with max gate length 10m.

BX243 OPERATOR

Control panel power supply: 230V A.C. 50/60Hz

Operator power supply: 24V D.C.

Draw: 7A max.

Power: 170W

Reduction ratio: 1/50

Thrust: 300N

Max speed.: 12m/min max.

Duty cycle: intensive use

Protection rating: IP54

Weight: 12kg

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ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

4.4 Dimensions

4.3 Description of parts

1) Top cover

2) Motor

3) Transformer

4) Trap door to access manual release of gearmotor

5) Securing plate

6) Securing bolt

7) Securing nut and washer

8) Protective cover for electronic card

9) ZN2 electronic card

10)Card and battery rack support

(mm)

5 Installation

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5.1 Preliminary checks

Before installing, do the following:

• Make sure that the gate is stable, and that the castors are in good working order and properly greased.

• The ground rack must be well secured to the ground, entirely above the surface and free of any irregularities that may obstruct the

gate’s movement.

• The upper guide rails must not create any friction.

• Make sure that there is a closing and an opening endstops.

• Make sure that the operator is attached to a solid surface and protected from any impacts;

• Make sure you have a suitable omnipolar cut-off device with contacts more than 3 mm apart, and independent (sectioned off)

power supply;

• Check that any connections inside the container (that provide continuity to the safety circuit) are fitted with additional insula-

tion compared to other internal live parts;

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

damage.

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ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and com-

pliance with the current standards and regulations. The following figure illustrates the minimum equipment needed by the

installer.

N.B.: If the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis

of the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.

For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power

draw and distances. When connecting products that are not specified in this manual, please follow the documentation provided

with said products.

5.3 Cable list and minimum thickness

Connection Type of cable Length of cable 1 < 10 m Leng. cable 10 < 20 m Leng. cable 20 < 30 m

Control panel power supply 230V

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1,5 mm23G x 2,5 mm23G x 4 mm2

Motor power supply 24V 2 x 1 mm22 x 1,5 mm22 x 2,5 mm2

Flashing light 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2

Photocell transmitter 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2

Photocell receiver 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2

Accessories power supply 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2

Safety and control devices 2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2

Antenna connection RG58 max. 10 m

5.2 Tools and materials

1) BX243 Assembly

2) Rack

3) Reception Antenna

4) Flashing light

5) Keyswitch selector

6) Safety photocells

7) Electric cable junction box

8) Mechanical endstops

9) Guide rails

5.4 Standard installation

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

- Dig a pit to the side of the gate (see measurements from diagram).

Prepare the corrugated tubes you will need when making connections coming from the shunt pit.

N.B. the number of tubes depends on the type of system and the accessories you will hook up.

The following applications are only examples, as the space for installing the ratiomotor and accessories varies according

to obstructions. It is thus up to the system installer to select the most suitable solution.

Shunt pit

- Prepare a form box that is larger in size than the securing plate and insert it into the pit. The form box should jut 50mm above

ground level.

Insert an iron grid inside the from box to reinforce the concrete.

Prepare the securing plate, insert the bolts into the holes and lock them using the supplied nuts and washers. Extract the preformed

brackets using a screw driver or a set of pliers.

5.5 Securing the plate and installing the assembly

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- Position the plate on top of the grid. Careful! The tubes need to pass through the apposite holes.

To position the plate in relation to the rack please see the measurements on the diagram.

Fill the form box with cement and wait for at least 24 hours for it to solidify.

MM

MM

MM

H

Conduits for electric

cables

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

¿MM

Remove the form box (1), ﬁll the pit around the cement block with soil (2) and unbolt the nuts and washers from the bolts (3).

The securing plate must be clean, perfectly aligned and with the bolt threads completely on the surface.

Insert the electric cables into the tubes until they exit about 400mm (4).





- Remove the cover from the gearmotor by loosening the side bolts, perforate the cable shafts using a screwdriver or a pair of

scissors and position the gearmotor atop the plate. Careful! The electric cables must pass through the cable shafts.

cable shafts

- Lift the gearmotor from the securing plate by about 5 to 10mm by using the threaded steel-levelling feet to allow any later

adjustments between the pinion and the rack.

Levelling feet

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

- The following illustrations for the securing the rack, are just examples of applications. It is up to the installer to choose the best

solution.

Releasing the gearmotor (see paragraph on manual release). Rest the rack on the gearmotor pinion.

Weld or secure the rack to the gate along its entire length.

To assemble the rack modules, use an excess piece of rack and place it under the joining point, then block it using two C-clamps (3).

Note: if a rack is already in place, then just adjust the pinion-to-rack distance.

Completata la regolazione, ﬁssare il gruppo con rondelle e dadi.

Il coperchio va inserito e ﬁssato dopo le regolazioni e settaggi sulla scheda elettronica.





¿MM

- Open and close the gate manually and register the pinion-to-rack distance using the threaded steel-levelling feet (for vertical

adjusting) and the slotted holes (horizontal adjusting). This prevents the weight of the gate from bearing on the operator.

Coupling

distance

Rack

Pinion

Levelling feet

Slotted holes

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

5.7 Adjusting the mechanical stops

Adjusting the opening mechanical stops:

- with the motor in release mode, fully open the gate. Activate the opening-microswitch, turning the white cam counter-

clockwise. Secure the cam by turning the screw.

Adjusting the closing endstop:

- with the motor in release mode, fully close the gate. Activate the closing-microswitch, turning the red cam counter-clockwise.

Secure the cam by turning the screw.

5.6 Manually releasing the gearmotor

- insert the customised key and turn it couter-clockwise. Open the trap door and pull on the release lever.





Opening-microswitch

White cam

Closing-microswitch

Red cam

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

Use 230V A.C. to power the electronic card using the L-N terminals, at a max 50/60Hz frequency.

Use 24V to power the command devices and accessories. Careful! The accessories cannot exceed 37W of overall power.

The card is ﬁtted with an amperometric device which constantly monitors the motor’s drive. When the gate runs into an obstacle,

the amperometric sensor immediately detects the overload on the drive and so inverts the gate’s movement:

- re-opens the gate while it is in closing-mode (1); - it recloses the gate while is in opening-mode.

(1) Warning: after 3 obstacle detections, the gate stops when in opening-mode and excludes automatic-closing mode; to

regain movement press the command button or use the remote control.

All connections are protected by quick-fuses – see table.

The card handles the following functions:

- Automatic closing after an opening command;

- Warning light pre-ﬂashing;

- Obstacle detection when gate is still at any point;

- Constant monitoring of photocell operations.

- Opening/closing;

- Opening/closing in maintained action mode;

- partial opening;

- total stop.

After detecting an obstacle, the photocells will trigger:

- The reopening of a closing gate;

- The partial stop of a moving gate followed by its automatic closing (if this function has been selected).

After an obstacle is detected the sensitive edges will:

- Reopen the gate if it is closing;

- Close the gate if it is opening.

Apposite trimmers regulate:

- The automatic closing’s running time;

- The partial opening;

- The amperometric device’s detection sensitivity, in both normal and brake modes;

- the speed of both the normal gate run and the brake mode run.

6 Control board

6.1 General description

FUSE TABLE

To protect: Fuse:

Motor 8A-F

Control board (line) 1,6A-F

Accessories 1.6A-F

Command devices 1A-F

ENGLISH

The data and information shown in this dialogue may be changed by Came Cancelli Automatici S.p.A. at any time without prior warning.

6.3 Electrical connections

24V (d.c.) motor

with encoder

Closing micro-

switch

COM

Gearmotor, endstop and encoder

Modifications to the electrical connections for right-hand installations

Invert the gearmotor (M-N) and (FA-FC) endstop phases.

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Orange

White

Red

White

Brown

Green

Red

Green

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Orange

White

Red

White

Brown

Green

Red

Green

Opening micro-

switch

COM

1) Power supply terminals

2) Endstop terminals

3) Motor terminals

4) Encoder terminals

5) Accessory fuse

6) Card fuse

7) Button for memorising the radio code

8) Radio-code signalling LED indicator

9) 230V-power signalling LED

10) Control and signalling LED group

11) Function selector DIP switch

12) Socket for connecting the remote

control’s radiofrequency card

13) Antenna terminal

14) Accessories’ and command device’s

terminals

15) Motor fuse

16) Line fuse

17) Setting trimmer

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6.2 Main components

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611

17 1314

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Description of the standard electrical connections for left-hand installations

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