Camille Bauer SIRAX BT5200 Bedienungsanleitung

Camille Bauer Metrawatt AG

Aargauerstrasse 7

CH-5610 Wohlen/Switzerland

Tel: +41 56 618 21 11

Fax: +41 56 618 21 21

[email protected]

www.camillebauer.com

Operating Instructions

SIRAX BT5200

Transducer for AC current

PM 1000289 000 01 Device handbook SIRAX BT5200 2/32

Legal information

Warning notices

In this document warning notices are used, which you have to observe to ensure personal safety and to prevent damage to property. Depending

on the degree of danger the following symbols are used:

Qualiﬁed personnel

The product described in this document may be handled by personnel only, which is qualiﬁed for the respective task. Qualiﬁed personnel have

the training and experience to identify risks and potential hazards when working with the product. Qualiﬁed personnel are also able to understand

and follow the given safety and warning notices.

Intended use

The product described in this document may be used only for the application speciﬁed. The maximum electrical supply data and ambient con-

ditions speciﬁed in the technical data section must be adhered. For the perfect and safe operation of the device proper transport and storage as

well as professional assembly, installation, handling and maintenance are required.

Disclaimer of liability

The content of this document has been reviewed to ensure correctness. Nevertheless it may contain errors or inconsistencies and we cannot

guarantee completeness and correctness. This is especially true for dierent language versions of this document. This document is regularly

reviewed and updated. Necessary corrections will be included in subsequent version and are available via our webpage http://www.camillebauer.

com.

Feedback

If you detect errors in this document or if there is necessary information missing, please inform us via e-mail to:

customer-support@camillebauer.com

If the warning notice is not followed death or severe personal injury will result.

If the warning notice is not followed damage to property or severe personal injury may result.

If the warning notice is not followed the device may be damaged or may not fulﬁll the expected

functionality.

PM 1000289 000 01 Device handbook SIRAX BT5200 3/32

Table of content

1. Introduction ……………………………………………………………………………………………………………………… 4

1.1 Purpose of this document …………………………………………………………………………………………………… 4

1.2 Scope of supply …………………………………………………………………………………………………………… 4

1.3 Further documents ………………………………………………………………………………………………………… 4

2. Safety notes ……………………………………………………………………………………………………………………… 4

3. Device overview 5

4. Mechanical mounting …………………………………………………………………………………………………………… 5

4.1 Mounting …………………………………………………………………………………………………………………… 5

4.2 Demounting of the device …………………………………………………………………………………………………… 5

5. Electrical connections …………………………………………………………………………………………………………… 6

5.1 General safety notes ………………………………………………………………………………………………………… 6

5.2 Cross sections and tightening torques ………………………………………………………………………………………… 6

5.3 Inputs ……………………………………………………………………………………………………………………… 6

5.4 Power supply ……………………………………………………………………………………………………………… 6

5.5 Connection Diagram ………………………………………………………………………………………………………… 7

5.6 Modbus interface RS485 …………………………………………………………………………………………………… 7

6. Commissioning…………………………………………………………………………………………………………………… 7

6.1 Operating the device ……………………………………………………………………………………………………… 8

6.2 LED indication ……………………………………………………………………………………………………………… 8

6.3 Input and output screens ………………………………………………………………………………………………… 8

7. Programming 9

7.1 Programming via Front LCD & Two keys ……………………………………………………………………………………… 9

7.1.1. Password Protection …………………………………………………………………………………………………… 9

7.1.1.1 Password Veriﬁcation …………………………………………………………………………………………… 9

7.1.1.2 New/Change Password………………………………………………………………………………………… 10

7.1.2. Current Transformer parameter selection……………………………………………………………………………… 11

7.1.2.1 Current Transformer primary value ……………………………………………………………………………… 11

7.1.2.2 Current Transformer secondary value …………………………………………………………………………… 12

7.1.3. Communication Parameter Selection : ……………………………………………………………………………… 13

7.1.3.1 Address Setting ……………………………………………………………………………………………… 13

7.1.3.2 RS 485 Baud Rate …………………………………………………………………………………………… 14

7.1.3.3 RS 485 Parity Selection: ……………………………………………………………………………………… 14

7.1.4. Output Type Selection ……………………………………………………………………………………………… 15

7.1.4.1 Output 1 Type selection ……………………………………………………………………………………… 15

7.1.4.2 Output 2 Type Selection ……………………………………………………………………………………… 15

7.1.5. Input parameter selection …………………………………………………………………………………………… 16

7.1.5.1 End value of Input …………………………………………………………………………………………… 16

7.1.5.2 Start value of Input…………………………………………………………………………………………… 17

7.1.5.3 Elbow Function selection ……………………………………………………………………………………… 18

7.1.5.4 Elbow value of Input …………………………………………………………………………………………… 18

7.1.6 Output parameter selection ………………………………………………………………………………………… 19

7.1.6.1 Output 1 parameter selection ………………………………………………………………………………… 19

7.1.6.1.1 End value of output 1 …………………………………………………………………………………… 19

7.1.6.1.2 Start value of output 1 ………………………………………………………………………………… 19

7.1.6.1.3 Elbow value of output 1 ………………………………………………………………………………… 20

7.1.6.2 Output 2 parameter selection ………………………………………………………………………………… 21

7.1.6.2.1 End value of output 2 …………………………………………………………………………………… 21

7.1.6.2.2 Start value of output 2 ………………………………………………………………………………… 22

7.1.6.2.3 Elbow value of output 2 ………………………………………………………………………………… 23

7.2. Programming via the programming connection and the PRKAB5000 programming cable ……………………………………… 24

7.3. Programming via the RS485 (Modbus) interface …………………………………………………………………………… 24

7.4. DIP Switch Setting for Output……………………………………………………………………………………………… 24

8. Service, maintenance and disposal …………………………………………………………………………………………… 25

8.1 Repair work and modiﬁcations …………………………………………………………………………………………… 25

8.2 Calibration and new adjustment …………………………………………………………………………………………… 25

8.3 Cleaning ………………………………………………………………………………………………………………… 25

8.4 Disposal ………………………………………………………………………………………………………………… 25

8.5 Return …………………………………………………………………………………………………………………… 25

9. Technical data …………………………………………………………………………………………………………… 25

10. Dimensional drawings ………………………………………………………………………………………………………… 28

11. Interface Deﬁnition Modbus RTU ……………………………………………………………………………………………… 29

11.1 Modbus functions …………………………………………………………………………………………………………… 29

11.2 Datatyp …………………………………………………………………………………………………………… 29

11.3 Modbus register …………………………………………………………………………………………………………… 30

PM 1000289 000 01 Device handbook SIRAX BT5200 4/32

1. Introduction

1.1 Purpose of this document

This document describes the universal measurement device SIRAX BT5200. It is intended to be used by:

• Installation personnel and commissioning engineers

• Service and maintenance personnel

• Planners

Scope

This handbook is valid for all hardware versions of the BT5200. Some of the functions described in this document are available only, if the neces-

sary optional components are included in the device.

Required knowledge

A general knowledge in the ﬁeld of electrical engineering is required. For assembly and installation of the device knowledge of applicable national

safety regulations and installation standard is required.

1.2 Scope of supply

• Measurement device SIRAX BT5200

• Safety instructions (multiple languages)

1.3 Further documents

The following documents are provided electronically via www.camillebauer.com:

• Safety instructions SIRAX BT5200

• Operating Instructions SIRAX BT5200

• Product Brochure SIRAX Transducers series

2. Safety notes

Device may only be disposed in a professional manner!

The installation and commissioning should only be carried out by trained personnel.

Check the following points before commissioning:

- that the maximum values for all the connections are not exceeded, see „Technical data“ section,

- that the connection wires are not damaged, and that they are not live during wiring,

- that the power ﬂow direction and the phase rotation are correct.

The instrument must be taken out of service if safe operation is no longer possible (e.g. visible damage). In this

case, all the connections must be switched o. The instrument must be returned to the factory or to an authorized

service dealer.

It is forbidden to open the housing and to make modiﬁcations to the instrument. The instrument is not equipped

with an integrated circuit breaker. During installation check that a labeled switch is installed and that it can easily

be reached by the operators.

Unauthorized repair or alteration of the unit invalidates the warranty.

PM 1000289 000 01 Device handbook SIRAX BT5200 5/32

3. Device overview

The SIRAX BT5200 is a top-hat rail mounted Transducer and used to measure and convert AC Current input into an proportional DC current or

voltage output signal. Input Current and Output Voltage/Current is displayed on LCD and indicated by LED’s.

4. Mechanical mounting

The SIRAX BT5200 is designed for panel mounting.

4.1 Mounting

Dimensional drawing BT5200: See section 10

Any mounting position is possible. Device may be clipped onto a top-hat rail according EN 50022.

4.2 Demounting of the device

Disassembly of the device requires that all connected wires be without current. First, remove all push terminals and the wires of the current and

voltage inputs. Ensure that possible current transformers are short-circuited before the current connections on the device are opened. Release

the transducer from a top-hat rail.

Please ensure that the operating temperature limits are not exceeded when determining

the place of mounting (place of measurement): 0 … +45 °C

PM 1000289 000 01 Device handbook SIRAX BT5200 6/32

5. Electrical connections

Ensure under all circumstances that the leads are free of potential when connecting them!

Please observe that the data on the type plate must be adhered to!

The national provisions have to be observed in the installation and material selection of electric lines!

5.1 General safety notes

Symbol Meaning

Device may only be disposed of in a professional manner!

Double insulation, device of protection class 2

CAT III Measurement category CAT III for current inputs and power supply

CE conformity mark. The device fulﬁlls the requirements of the applicable EC directives. See

declaration of conformity.

Caution! General hazard point. Read the operating instructions.

Attention: Danger to life!

Please note

5.2 Cross sections and tightening torques

Terminals 1 … 8

Single wire: ≤ 4,0mm2or multiwire with end splices: 2 x 2,5mm2

Torque: 0.5 … 0.6Nm rsp. 4.42 … 5.31 lbf in

Terminal A, B, G

Single wire: ≤ 1,5mm2or multiwire with end splices: 2 x 0,5mm2

Torque: max. 0.5 Nm rsp. 4.42 lbf in

No fuse may be connected upstream of the current measurement inputs!

When using current transformers their secondary connectors must be short-circuited during

installation and before removing the device. Never open the secondary circuit under load.

The connection of the inputs depends on the conﬁgured system (connection type).

5.4 Power supply

A marked and easily accessible current limiting switch has to be arranged in the vicinity of the

device for turning o the power supply. Fusing should be 10 Amps or less and must be rated for

the available voltage and fault current.

5.3 Inputs

PM 1000289 000 01 Device handbook SIRAX BT5200 7/32

5.6 Modbus interface RS485

Via the optional Modbus interface measurement data may be provided for a superior system.

MASTER

+3.3 / +5V

Rx/Tx+,A

RS485 Bus

Rx/Tx-,B

GND

A B G A B G A B G

The signal wires (A, B) have to be twisted. G can be connected via a wire or via the cable screen. In disturbed environments shielded cables must

be used. To avoid the possibility of loop currents, an Earth connection should be made at one point on the bus. Supply resistors (Rs) have to be

present in bus master (PC) interface. Stubs should be avoided when connecting the devices. A pure daisy chain network is ideal.

You may connect up to 32 Modbus devices to the bus. A proper operation requires that all devices connected to the bus have equal

communication settings (baud rate, transmission format) and unique Modbus addresses.

The bus system is operated half duplex and may be extended to a maximum length of 1200 m without repeater.

5.5 Connection Diagram

1) One ground connection only. This is

possibly made within the master

(PC).

Rt: Termination resistors: 120 Ω each for

long cables (> approx. 10 m)

Rs: Bus supply resistors,

390 Ω each

Label version

Before commissioning you have to check if the connection data of the device

match the data of the plant.

If so, you can start to put the device into operation by switching on the power

supply and the measurement inputs.

6. Commissioning

Connection

I/P ~

AUX 7

Measuring input

Auxilliary power supply

Measuring output - 1

Measuring output - 2

Terminal details

AUX ~

O/P1

O/P2

–

Modbus

5 6 7 8

~ ~ ~ ~

-+ -+

2 3 4

A B G

RS485

Input I AUX

Output-1 Output-2

PM 1000289 000 01 Device handbook SIRAX BT5200 8/32

6.1 Operating the device

6.3 Input and output screens

SIRAX BT5200 can be conﬁgured and programmed at site for the following:

CT Primary, CT Secondary (5A or 1A), Input parameters (i.e start, end and

elbow value of Input) and Output parameters (i.e as Voltage or as Current and start, end

and elbow value of outputs).

The front panel has two keys through which the user may scroll through the output

screens and conﬁgure the product.

Operation is performed by means of 2 keys:

2 keys “ UP” und “ DOWN” for navigation and for the selection of values.

6.2 LED indication

LED LED OPERATING CONDITION LED OPERATING STATUS

ON Aux. Supply healthy condition Green LED continuous ON

O/P 1 Output 1 voltage Green LED continuous ON

Output 1 current Red LED continuous ON

O/P 2 Output 2 voltage Green LED continuous ON

Output 2 current Red LED continuous ON

Table 1: Measured parameters

Measured parameters Unit of Measurement

Current Amp

DOWN

ON O/P1 O/P2 COM

INPUT x012

O/P 12 y012

ON O/P1 O/P2 COM ON O/P1 O/P2 COM

ON O/P1 O/P2 COM ON O/P1 O/P2 COM ON O/P1 O/P2 COM

INPUT

O/P 1

INPUT

O/P 1

INPUT

O/P 2

INPUT

O/P 2

ON O/P1 O/P2 COM

INPUT x012

O/P 12 y012

ON O/P1 O/P2 COM ON O/P1 O/P2 COM

ON O/P1 O/P2 COM ON O/P1 O/P2 COM ON O/P1 O/P2 COM

INPUT

O/P 1

INPUT

O/P 1

INPUT

O/P 2

INPUT

O/P 2

Screen 1: Display Test

Screen 5: Current Input and

Output 2 as Voltage

Screen 3: Current Input and

Output 1 as Voltage

Screen 4: Current Input and

Output 1 as Current

Screen 2: Version Screen

Screen 6: Current Input and

Output 2 as Current

PM 1000289 000 01 Device handbook SIRAX BT5200 9/32

7. Programming

Programming of transducer can be done in three ways:

1) Programming via Front LCD & two keys.

2) Programming via Programming port available at front of Transducers using optional PRKAB5000 adapter

3) Programming via optional RS485 (Modbus) communication port.

7.1 Programming via Front LCD & Two keys

The following sections comprise step by step procedures for conﬁguring the SIRAX BT5200 for individual user requirements.

To access the set-UP screens, press and hold the “ DOWN” and “ UP” Key simultaneously for 5 seconds. This will take the User into the

Password Protection Entry Stage.

Enter Password, prompt for ﬁrst digit. (*Denotes that digit will be ﬂashing).

Pressing the “ Down” key will scroll the value of the ﬁrst digit from 0 through to 9, the value will wrap

from 9 round to 0.

Pressing the “ Up” key will advance the operation to the next digit and set the ﬁrst digit.

In the special case where the Password is “0000” pressing the “ Up” key when prompted for the ﬁrst

digit will advance to the “Password Set/Conﬁrmed” screen.

Enter Password, ﬁrst digit entered, prompt for second digit.

(*Denotes that digit will be ﬂashing).

Pressing the “ Down” key will scroll the value of the second digit from 0 through to 9, the value will wrap

from 9 round to 0.

Pressing the “ Up” key will advance the operation to the next digit and set the second digit.

Enter Password, second digit entered, prompt for third digit.

(*Denotes that digit will be ﬂashing).

Pressing the “ Down” key will scroll the value of the third digit from 0 through to 9, the value will wrap

from 9 round to 0.

Pressing the “ Up” key will advance the operation to the next digit and set the third digit.

Enter Password, third digit entered, prompt for fourth digit.

(*Denotes that digit will be ﬂashing).

Pressing the “ Down” key will scroll the value of the fourth digit from 0 through to 9, the value will wrap

from 9 round to 0.

Pressing the “ Up” key will advance the operation to the “Password Set/Conﬁrmed” and set the fourth

digit.

7.1.1. Password Protection

7.1.1.1 Password Veriﬁcation

Password protection can be enabled to prevent unauthorised access to set-up screens, by default password protection is not enabled.

Password protection is enabled by selecting a four digit number other than 0000, setting a password of 0000 disables the password protection.

ON O/P1 O/P2 COM

PM 1000289 000 01 Device handbook SIRAX BT5200 10/32

Password Set/Conﬁrmed

Pressing “ Down” key will enter to the “New / change Password” entry stage.(section 7.1.1.2)

Pressing the “ Up” key will advance to the Potential Transformer parameter selection(section 7.1.2).

Password Incorrect.

This screen is displayed when the unit has not accepted the Password entered.

Pressing the " Down" key will re-enter to the “Enter Password” entry stage.

Pressing the “ Up” key will exit the setup menu.

New / Change Password

(*Denotes that digit will be ﬂashing).

Pressing the “ Down” key will scroll the value of the ﬁrst digit from 0 through to 9, the value will wrap

from 9 round to 0.

Pressing the “ Up” key will advance the operation to the next digit and set the ﬁrst digit, in this case to

“4”

Enter New / Change Password, ﬁrst digit entered, prompting for second digit. (*Denotes that digit will be

ﬂashing).

Pressing the “ Down” key will scroll the value of the second digit from 0 through to 9, the value will wrap

from 9 round to 0.

Pressing the “ Up” key will advance the operation to the next digit and set the second digit, in this case

to “1”

Enter New / Change Password, second digit entered, prompting for third digit. (*Denotes that digit will be

ﬂashing).

Pressing the “ Down” key will scroll the value of the third digit from 0 through to 9, the value will wrap

from 9 round to 0.

Pressing the “ Up” key will advance the operation to the next digit and set the third digit, in this case to

“4”

ON O/P1 O/P2 COM

7.1.1.2 New/Change Password

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