Cecilware ICAP-MINI Kurzanleitung

GOURMET HOT BEVERAGE DISPENSER

Models:

ICAP1

ICAP1-P

ICAP-MINI

WHIPPER

WHIPPER MINI

OPERATIONAL MANUAL

Specifications

Installation & Operating Instructions

Adjustments

Care & Maintenance

Trouble Shooting Guide

Wiring Diagram

Parts List

Cecilware sells value...

Worldwide.

43-05 20th Avenue, Long Island City, NY 11105 · 718-932-1414

FAX: ·718-932-7860

THIS EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH

THE APPLICABLE FEDERAL, STATE, OR LOCAL PLUMBING

CODES HAVING JURISDICTION.

IN ADDITION:

1. A QUICK DISCONNECT WATER CONNECTION OR

ENOUGH EXTRA COILED TUBING (AT LEAST 2X

THE DEPTH OF THE UNIT) SO THAT THE MACHINE

CAN BE MOVED FOR CLEANING UNDERNEAT H.

2. AN APPROVED BACK FLOW PREVENTION DEVICE,

SUCH AS A DOUBLE CHECK VALVE TO BE INSTALLED

BETWEEN THE MACHINE AND THE WATER SUPPLY.

NA64A 6/99

MODELS: ICAP 1 B LD WHIPPER B ICAP1 B LD ICAP B LD WHIPPER B

STORAGE CAPACITY

Hopper Capacity [lb.] 8 8 8 8 8

Tank Capacity [gal.] 1.5 1.5 1.5 0 .6 0.6

PRODUCTION CAPACITY

Continuous Draw Rate [oz/drinks/min.]

[drinks / hour]

2 (6 oz.) drinks/min

120

2 (6 oz.) .

120

2 (6 oz.)

120

2 (6 oz.)

Burst Capacity [oz.], drinks 28 (6 oz.) 28 (6 oz.) 28 (6 oz.) 12 (6 oz.) 12 (6 oz.)

BURST CAPACITY - Max. number of drinks dispensable with available hot water - based on 6 oz. cup.

FLOW ADJUSTMENT RATE:

1 oz./sec.

STRENGTH ADJUSTMENT RANGE:

22 - 34 gr/(6 oz.) drink

RECOVERY TIME:

10 - 18 drinks [min.]

DISPENSING RATE:

[1 oz./sec.]

DIMENSIONS & CONNECTIONS

Height [inches]: 23+2.5” legs 23+2.5” legs 23+2.5” legs 23+1” feet 23+1” feet

Width [inches]: 9 9 9 9 9

Depth [inches]: 21 21 21 16 16

CABINET MATERIAL:

Powder Coated Steel

*Optional

WATER INLET CONNECTION:

1/4” Male Flare

WATER PRESSURE REQUIRED:

30 -120 psi (2.1 - 8.6 kg/cm2 )

ELECTRICAL

Voltage: 110V or 220 V 110V or 220 V 110V or 220 V 110V or 220 V 110V or 220 V

Frequency:

60 Hz/50Hz 60 Hz/50Hz 60 Hz/50Hz 60 Hz/50Hz 60 Hz/50Hz

Phase: Single Single Single Single Single

Max. Amps: 15 A @ 115 V 15 A @ 115 V 15 A @ 115 V 15 A @ 115 V 15 A @ 115 V

Heater Wattage [kw]:

1.7 1.7 1.7 1.5 1.5

SPECIFICATIONS

FRONT VIEW

MIXING CHAMBER

PRODUCT GUIDE CLEANING LABEL

POWER CORD TO

FRONT PANEL

SUPPORT LEGS

PRODUCT HOPPER

EXTENSION

TOP COVER

MIXING CHAMBER

STEAM DEFLECTOR

CHAMBER INSERT

(PLACE INSIDE

MIXING CHAMBER)

GRILL

DRIP TRAY

DRIP TRAY HOLDER

RINSE SWITCH

HEATER LIGHT

HEATER SWITCH

ICAP1 B LD [w/lit door]

WHIPPER B [w/o lit door]

CLEANING LABEL

MINI WHIPPER B [w/o lit door]

ICAP MINI B LD [w/lit door]

FRONT VIEW

DRIP TRAY

DRIP TRAY HOLDER

GRILL

EXTENSION

MIXING CHAMBER

STEAM DEFLECTOR

PRODUCT GUIDE

H EAT ER LIGHT

SUPPORT LEGS

POWER CORD TO

FRONT PANEL

RINSE SWITCH

HEATER SWITCH

TOP COVER

PRODUCT HOPPER

Illustration No. 1

INSTALLATION REQUIREMENTS for ICAP1 B LD and WHIPPER B:

THIS EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE APPLICABLE FEDERAL, STATE, OR LOCAL PLUMBING CODES

HAVING JURISDICTION. IN ADDITION:

1. A QUICK DISCONNECT WATER CONNECTION OR ENOUGH EXTRA COILED TUBING (AT LEAST 2X THE

DEPTH OF THE UNIT) SO THAT THE MACHINE CAN BE MOVED FOR CLEANING UNDERNEATH.

2. AN APPROVED BACK FLOW PREVENTION DEVICE, SUCH AS A DOUBLE CHECK VALVE TO BE INSTALLED

BETWEEN THE MACHINE AND THE WATER SUPPLY.

INSTALLATION:

1. Flush inlet water line thoroughly before connecting. If pipe sealant is necessary, teflon tape is commended.

2. Connect water line to the 1/4” flare fitting located at rear of the unit. A shutoff valve in the water supply line is advisable.

3. Check that heater switch is in the OFF position. Switch is located below DOOR ASSEMBLY lower right side corner.

4. Turn on water. Check water line and fittings for leaks.

5. Plug the power cord into a grounded 120 volt, 60 Hz 15 Amp outlet, Single use. Press and hold Rinse Button until water

flows through mixing chamber. It will take 2 to 4 minutes to fill the tank.

6. Fill hopper with DRY* powdered cocoa mix or cappuccino product. See filling instructions.

7. Turn heater switch on and allow 10 to 15 minutes for water to heat.

8. Push on Dispensing Button and check the operation of the hopper. A grinding noise will be heard if not properly engaged.

Go to Troubleshooting Guide.

9. Push on Dispensing Button and check the operation of the mixing chamber (for ICAP1 & Whipper ).

A scratching noise will be heard if whipper blade is not properly aligned. Go to Troubleshooting Guide.

10. Push Dispensing Button and check drink taste.

If adjustments are needed, see “Adjustments”.

DISPENSER OPERATION

FILLING

1. Open Front Door.

2. Lift Top Cover.

3. Fill hopper to desired level with DRY*

Powdered cocoa mix or cappuccino.

Do not overfill or pack product down when filling.

4. Close Top Cover and Door.

DISPENSING

1. Place cup under mixing chamber spout.

2. a) For Manual Units (without Timer):

Press and hold push button until cup is approximately 2/3 full.

b) For Automatic Units (with Timer):

Press and release push button. Cup will fill to size set on Timer.

3. Remove cup when flow from mixing

chamber has stopped completely.

*Moist product will clog hopper and the unit will not operate

properly.

Illustration No. 2 – (ICAP 1 B LD & WHIPPER B shown)

START UP INSTRUCTIONS FOR ICAP1 POUROVER CAPPUCCINO DISPENSER – see ill. 3

I. INSTALLATION INSTRUCTIONS

This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction.

In addition:

1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine

can be moved for cleaning underneath.

2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the wa-

ter supply.

The ICAP1 POUROVER beverage dispenser is equipped with a 3/4” Water Inlet Valve (¼" to 3/4” adapter supplied with the

unit) which is located on the right side in the back of the base (when looking at the machine from the front).

HIGHLY RECOMMENDED: A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate

Filter, to remove odors and inhibit lime and scale build up in the machine.

Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the equip-

ment and in order not to void the warranty.

After the machine has been unpacked and placed on a counter, pull out the drip tray and splash guard.

It should contain the following: A Set of 4 Adjustable Leveling Legs & Water Inlet Fitting.

Connect the ¼" dia. copper waterline to the ¼" flare water inlet fitting of the valve.

Caution: Do not plug into power outlet yet. Make sure the Heater Switch is OFF (Toggle Down).

II. PRIMING - MANUAL/BOTTLE POUROVER (Toggle UP, Water Selection Switch, on the back panel)

1. Do NOT plug into power outlet yet.

2. Make sure Heater Switch is in the OFF position, located in back of machine.

3. Fill reservoir tank (top) with 2 gallons of water, wait about 3 minutes for water to fill Heating Tank below.

Refill Top Reservoir Tank with another 2 gallons of water. The unit will NOT dispense unless the Top Reservoir Tank is at

least 1/2 full. So keep Reservoir Tank full.

Note: The unit has a Float (item 3, Ill. 8) inside the Reservoir Tank, which stops the machine from dispensing

when the Reservoir Tank is low.

4. Plug into power outlet.

5. Turn Heater Switch ON.

6. Allow 10 to 15 minutes for water to reach dispense temperature of 190°F. Heater Indicator Light (red) goes ON when

heater is on (see lower front panel).

7. Fill hopper with product.

8. Place cup under dispenser.

9. Push and hold Dispense Button (green) until water flows from mixing chamber.

10. Machine is primed and ready to go.

III. PRIMING INSTRUCTIONS FOR ICAP1 POUROVER

PRIMING - AUTOFILL (Toggle Down,Water Selection Switch, on the back panel)

1. Plug into power outlet.

2. Turn Heater Switch ON.

3. Allow 10 to 15 minutes for water to reach dispense temperature of 190°F.

Heater Indicator Light (red) goes ON when heater is on (see lower front panel).

4. Fill hopper with product.

5. Place cup under dispenser.

6. Push and hold Dispense Button (green) until water flow s from mixing chamber

7. Machine is primed and ready to go.

IV. POUROVER-PORTABLE BOTTLE OPERATION (Toggle UP, Water Selection Switch, on the back panel)

UNIT CAN BE OPERATED WITH A 3 GALLONS CAPACITY FRESH WATER BOTTLE.

TO OPERATE WITH PORTABLE BOTTLE, proceed AS FOLLOWS:

1. Remove Reservoir Tank Cover.

2. Make sure that Reservoir Tank is only 1/2 full or empty, to prevent water splillage.

To remove excess water push dispense button.

3. Fill bottle with water .

4. Invert bottle into reservoir tank in one motion to minimize spillage.

5. Remove and refill bottle when “REFILL“ light is ON.

NOTE: REFILL LIGHT, ON THE FRONT DOOR PANEL, WILL GO ON, WHICH INDICATES THAT THE WATER TANK MUST

BE REFILLED. WHEN REFILL LIGHT GOES ON, THE UNIT WILL NOT DISPENSE UNTIL TANK IS FILLED WITH WATER.

REFILLING WITH HOT TAP WATER WILL SHORTEN HEAT UP TIME.

V. NORMAL OPERATION

(POUROVER AND AUTOREFILL)

1. Place a 6 oz. or larger cup under dispense nozzle,

then press and hold dispense switch (green) for 6

seconds.

The machine will dispense water at the rate of 1 oz.

per second. Repeat it several times to check for con-

sistent output.

2. While the tank is heating up, remove the hopper,

load with product and reposition it back in the ma-

chine.

When Heater Light goes OFF, the tank has reached

its brew temperature and the machine is ready to

begin dispensing the first cup of Cappuccino.

VI. WATER FLOW and

DRINK STRENGTH ADJUSTMENTS

THE UNIT IS FACTORY ADJUSTED TO DISPENSE

WATER AND POWDER AT THE RATE OF 1.0 oz/

sec.

TO INCREASE OR DECREASE FLOW, PROCEED AS

FOLLOWS:

1. Remove left side panel and locate Dispense Valve

Flow Adjuster on top of Heated Tank.

2. Locate Flow Adjustment Screw (white) on Dispense

Valve.

3. Rotate Adjustment Screw Counterclockwise to IN-

CREASE flow rate.

4. Rotate Clockwise to DECREASE flow rate.

When making strength adjustments, do not adjust

by more than 1/4 turn at a time, without checking

drink strength (ratio of water to powder).

WATER FLOW

ADJUSTMENT,

SCREW ON

DISPENSE

VALVE

RESERVOIR

TANK

RESERVOIR

COVER

INDICATOR

LIGHT- RED

"REFILL TANK

WHEN ON"

DISPENSE

BUTTON

BOTTLE

HOT WATER TANK

DRIP TRAY

Illustration No. 3 – ICAP 1 B LD POUROVER

A. TO ADJUST PRODUCT THROW (ILL # 4)

1. Open Door Assembly and remove Steam Deflector

by pulling it forward.

2. To make adjustment use a screwdriver with 1/2 inch

wide blade. Engage product adjuster as shown below

and turn as follow.

3. Turn clockwise to increase drink strength or

counter-clockwise to reduce it.

Check drink strength after every half a turn.

If after maximum adjustment, drink taste is not as

desired proceed to adjust the water flow according to

procedure B below.

4. Re-install Steam Deflector.

B. TO ADJUST WATER FLOW RATE (ILL. # 5

)

1. Remove right hand side cover of the unit.

(looking at the unit from the front)

2. Locate Flow Adjustment Key inside unit mounted

above water valve.

3. Engage Flow Adjustment Key into Flow Controller

and rotate counterclockwise to decrease

and clockwise to increase drink strength.

When making strength adjustments, do not turn

Adjustment Key more than 1/8” at a time without

checking drink strength.

4. Return Adjustment Key back into keyholder.

If after maximum adjustment, drink taste is still not

strong as desired, take auger spring out of the hopper and re-

move the product adjuster.

C. DRINK SIZE ADJUSTMENT (ILL. # 6)

(AUTOMATIC UNITS - WITH TIMER)

1. Remove right side panel.

2. Turn knob on Timer right to increase or left to decrease drink size.

The number 6 on the Timer indicates approximate drink size at a

factory setting of 1 oz./sec. flow rate.

3. Press push button and check drink size. Repeat if

necessary, until desired drink size is dispensed.

4. Replace the side panel.

Illustration No. 5 – Water Inlet Valve

Illustration No. 4 – Product adjuster

Illustration No 6 - Timer

DRINK STRENGTH ADJUSTMENTS

NOTE: The unit has been factory preset to deliver water at 1 oz. per second

Illustration No. 7

SLINGER DISC

INSERT

CHAMBER

MIXING

PRODUCT SHUTE

MIXING CHAMBER MOUNT

MIXER BLADE

EXTENSION

CHAMBER

MIXING

CHAMBER

MIXING

DEFLECTOR

STEAM

HOPPER ASS'Y

PRODUCT

SWITCH

HEATER

DRIP TRAY BRACKET

DRIP TRAY

GRILL SWITCH

RINSE

TOP COVER

MIXING CHAMBER PLATE

MIXING CHAMBER SPACER

DRIP TRAY BRACKET SEAL (GASKET)

HEATER

SWITCH

RINSE

HOPPER ASS'Y

PRODUCT GUIDE

EXTENDER

CHAMBER

DEFLECTOR

CHAMBER

WING NUT

CLEANING INSTRUCTIONS

GRILL

DRIP TRAY

MIXING

STEAM

MIXING

ICAP MINI B LD (with Lit Door)

MINI WHIPPER B (without Lit Door)

TOP COVER

CLEANING INSTRUCTIONS

NB04A

WHIPPER B (without Lit Door)

ICAP1 B LD (with Lit Door)

CLEANING INSTRUCTIONS

NA62C

OPTIONAL

DAILY:

1. Wipe exterior of dispenser with a soft damp cloth.

Deflector setup by pulling forward.

2. Disengage Product Hopper by lifting straight up,

while retaining in the upright position.

3. emove Mixing Chamber by turning Counterclockwise

and pulling forward.

A. emove Mixing Chamber Insert by pulling up.

B. emove Mixing Chamber Extension by pulling down.

4. emove Mixer Blade by pulling forward.

5. Wash Grill, Mixer Blade, Insert, Extension, and Mixing

Chamber with a mild detergent.

6. Wipe upper compartment with a damp cloth.

7. eplace all parts including Hopper.

8. Dry thoroughly before reloading with product.

DAILY:

1. Wipe exterior of dispenser with a soft damp cloth.

Deflector setup by pulling forward.

2. Wash Drip Tray with hot water.

3. Flush Mixing Chamber by depressing inse Button

approximately 10 seconds.

WEEKLY:

NOTE: IN VE Y HIGH VOLUME LOCATIONS, THIS

P OCEDU E SHOULD BE DONE TWICE A WEEK.

1. Open Top Cover, Door Assembly, and remove Steam

Deflector setup by pulling forward.

2. Disengage Hopper by lifting straight up,

while retaining in the upright position.

3. emove Mixing Chamber by unscrewing wing nuts.

4. Wash all components after removing.

5. Wipe upper compartment with a damp cloth.

6. eplace all parts including Hopper.

7. Dry thoroughly before reloading with product.

TROUBLE PROBABLE CAUSE REMEDY

Light Display does not go on.

No power

a) Dispensing unit unplugged

b) No power from terminal block

a) Reconnect dispensing unit

b) Check the terminal block for loose wire

No water when Rinse Switch

is depressed

a) Water supply off

b) Clogged inlet screen (water valve)

a)Turn on water

b) Disconnect water line and clean inlet screen

No product when Dispense

Button is depressed

a) No product in hopper

b) Auger spring not working

c) Inoperative auger motor

d) Hopper outlet clogged

a) Add product if auger spring is moving

b) Engage hopper to auger motor’s gear

Replace damaged coupling if needed

Check connections of motor, relay and/or

switch, if needed replace such component.

d) Clean hopper and dry thoroughly

Water does not shut off a) Leaking inlet water valve

b) Malfunctioning Timer

c) Inoperative dispense switch

a) Clean and check all fittings of water valve.

Replace water inlet valve

b) Replace Timer (automatic units only)

c) Check switch connections. Replace dispense switch

Drink too strong a) Water flow too low

b) Product throw too high

a) Adjust water flow (see To Adjust Water Flow Rate)

b) Adjust product throw (see To Adjust Product Rate))

Drink too weak a) No product in hopper

b) Product throw too low

a) Add product

b) Adjust product throw (see To Adjust Product Rate)

Water drips from mixing

chamber

a) Temperature too high

b) Leaking inlet water valve

c) Too much water in tank’s

a) Adjust the thermostat accordingly

b) Check fittings, if needed replace water valve

c) Remove tank top and clean holes in inner

Cold drink a) No hot water

b) Run out of hot water

c) Tank does not heat up

a) Allow tank to heat

b) Allow tank to heat after filling

c) Check for loose wire on either thermostat

or heating element. Replace either or

Drink not whipped a) No whipper blade

b) Whipper blade stuck

c) Inoperative whipper motor

a) Replace whipper blade

b) Check blade alignment, if needed replace

blade and mixing chamber

c) Replace whipper motor

Noise coming from mixing

chamber

Whipper blade not properly aligned Check blade alignment, if needed replace blade and mix-

ing chamber

Light Display does not go on Defective light bulb and/or ballast. Check for loose wire or properly plugged light bulb.

Grinding noise coming from

unit

Hopper not properly engaged Check the mating between the auger motor’s gear and

hopper’s coupling

Dispenser repeats cycle. a) Malfunctioning Timer.

b) Malfunctioning Dispense Switch

a) Replace Timer (automatic units only)

WARNING: To reduce the risk of electrical shock unplug the dispenser power cord before repairing or replacing any

internal components of the unit. Before any attempt to replace a component be sure to check all electrical

TROUBLESHOOTING PROCEDURE

DESCRIPTION AND LOCATION OF COMPONENTS

ICAP1 B LD (with lit door) & WHIPPER B (without lit door)

Illustration No. 8

COMPONENTS IDENTIFICATION

ITEM DESCRIPTION P/N ITEM DESCRIPTION P/N

1 TANK TOP ASSY 97127 36 SLINGER DISC 83034

2 SILICONE TUBING 77184 37 "O" RING ?

3 DISCHARGE TUBE ASSY 97122 38 MIXING CHAMBER MOUNT 83033

4 DISCHARGE TUBE BRACKET 73277 39 MIXER BLADE 90230

5 NOZZLE BRACKET RE81A 40 MIXING CHAMBER EXTENDER TUBE 77184

6 TANK BAFFLE ASSY 97198 41 MIXING CHAMBER 95001

7 TANK BAFFLE SEAL 20039 42 MIXING CHAMBER INSERT 83036

8 TANK CLAMP ASSY 97131 43 LAMP HOLDER MOUNTING BRACKET (lit door) RE52A

9 HEATER ELEMENT 1750W 120V G0140 44 BALLAST (for lit door only) CE221

10 WASHER, HEATER ELEMENT 07059 45 PRODUCT SWITCH L455C

11 NUT HEATER ELEMENT 03051 46 LAMP SOCKET - LEVITTON ( for lit door only) 44496

12 TANK LIMIT 97293 47 FLOURESCENT LAMP 9W ( for lit door only) L024A

13 HI-LIMIT TEMPERATURE CONTROL 59024 48 DOOR WELDMENT ASSY - ICAP 1 B LD (w/lit door) RC53Q

14 ELBOW, MALE 1/8 NPT X 1/4 09246 49 AUGER MOTOR BRACKET 73272

15 CONTROL THERMOSTAT 59016 50 AUGER MOTOR 115V 52037

16 TOP FRONT COVER RC42C 51 SUPPORT PLATE F/AUGER MOTOR 90209

17 HOSE BARB FITTING K435C 52 GEAR AUGER DRIVE MOTOR GEAR, PLASTIC 90208

18 ADJ. VALVE ASSY #H5107 NPT K415A 53 O RING 20015

19 HOSE NUT 95101 54 CARTRIDGE HEATER 20W 87024

20 WATER VALVE INLET ASSY L477A 55 HEAT DUCT 97135

21 POWER CORD 44242 56 PRODUCT DISPENSER ADAPTER CD70C

22 TIMER, OPTIONAL - (for automatic units only) 120v

TIMER, IPTIONAL - (for automatic units only) 220v

58017

58019

57 STEAM DEFLECTOR 90272

23 TERMINAL BLOCK SINGLE B135A 58 RESTRICTOR 92173

24 RELAY (for automatic only) 120v B129A 59 RESTRICTOR RETAINER 34007

25 BODY FRAME WELDMENT ASSY RE80Q 60 PRODUCT ADJUSTER 71001

26 Legs, set 2.5" BLK M034C 61 AUGER SPRING 95116

27 STUD DRIPTRAY 92007 62 AUGER DRIVE COUPLING, PLASTIC 90211

28 DRIP TRAY PAN 75060 63 HOPPER & BASE ASSY 97098

29 GRILL 75015 64 AGITATOR DRIVE GEAR 90268

30 DRIP TRAY BRACKET (HOLDER )(OPTIONAL) RE73A 65 AGITATOR 40692

31 RINSE SWITCH 56039 66 PIN/STUD HOPPER 04026

32 HEATER SWITCH L299C 67 GEAR AUGER DRIVE (HOPPER BASE), PLASTIC 90210

33 HEATER INDICATOR LIGHT AMBER C002C 68 RETAINER PIN, STEEL (UNDER HOPPER) 04025

34 WHIPPER MOTOR 115V 52038 69 RETAINER PIN, S/STEEL (on coupling) 04030

35 WHIPPER MOTOR BRACKET PLATED 92177 70 SIDE PANEL RC40A

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