Central Machinery 33497 Montageanleitung

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Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual (or month and year of purchase if product has no number). Keep this manual and the

receipt in a safe and dry place for future reference. 22d

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service ma y n o t b e i n c l u d e d .

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

Page 2 For technical questions, please call 1-888-866-5797. Item 33497

SAFETY OPERATION MAINTENANCESETUP

Table of Contents

Safety ........................................................................2

Specifications ............................................................4

Setup .........................................................................4

Operation...................................................................8

Maintenance..............................................................9

Parts List and Diagram.............................................10

Warranty ...................................................................12

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

WARNING Read all safety warnings and instructions. Failure to heed these markings may result in

personal injury and/or property damage. Save all warnings and instructions for future reference.

The warnings, precautions, and instructions discussed in this manual cannot cover all possible

conditions and situations that may occur. The operator must understand that common sense and

caution are factors, which cannot be built into this product, but must be supplied by the operator.

1. Keep hands away from arbor plates

and press pin during use.

2. Do not move workpiece while compressed.

3. Release load before service or maintenance.

4. Bolt to floor before use.

5. Keep area under arbor plates clear. If arbor

plates rest on obstruction (i.e. bolt, debris,

etc.), it creates an uneven press, causing

excess stress and possible breakage.

6. Avoid off-center loads. Do not operate if

workpiece tilts or binds during compression.

7. STOP and release compression if you suspect

imminent structural failure. If safe, inspect

thoroughly and reposition before proceeding.

8. Do not compress springs or other elastic

objects. They could disengage hazardously.

9. Wear ANSI-approved safety goggles,

heavy-duty work gloves, and steel-toe

work boots during set up and/or use.

10. Keep bystanders out of work area.

Page 3For technical questions, please call 1-888-866-5797.Item 33497

SAFETYOPERATIONMAINTENANCE SETUP

11. Do not stand directly in front of the

press when loaded. Do not leave the

press unattended when loaded.

12. Do not operate the hydraulic jack

beyond rated capacity.

13. Inspect before every use; do not use

if parts are loose or damaged.

14. Jack service must be performed only by

qualified repair personnel. Service or

maintenance performed by unqualified

personnel could result in a risk of injury.

15. When servicing a jack, use only identical

replacement parts – refer to attached, product-

specific parts list and diagram. Follow

instructions in the “User - Maintenance

Instructions” section of this manual. Use of

unauthorized parts or failure to follow maintenance

instructions may create a risk of injury.

16. Only use with accessories rated to handle the

forces exerted by this tool during operation. Other

accessories not designed for the forces generated

may break and forcefully launch pieces.

17. Use only with bottle jack included with this press.

18. Industrial applications must follow

OSHA requirements.

19. This product is not a toy. Keep it

out of reach of children.

20. Maintain labels and nameplates on the

Shop Press. These carry important safety

information. If unreadable or missing, contact

Harbor Freight Tools for a replacement.

21. The warnings, precautions, and instructions

discussed in this instruction manual cannot

cover all possible conditions and situations

that may occur. It must be understood by the

operator that common sense and caution are

factors which cannot be built into this product,

but must be supplied by the operator.

SAVE THESE INSTRUCTIONS.

Page 4 For technical questions, please call 1-888-866-5797. Item 33497

SAFETY OPERATION MAINTENANCESETUP

Specifications

Maximum

Capacity

12 Tons

(24,000 pounds)

Oil Type Hydraulic Oil

Note: For additional information regarding the parts listed in the following pages, refer

to the Parts List and Assembly Diagram near the end of this manual.

Setup - Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Inspect tool before use, looking for damaged, loose, and missing parts.

If any problems are found, do not use tool until repaired.

Components of this Shop Press are heavy. You will need a helper to safely assemble this product.

Note: For additional information regarding the parts listed in the following pages,

refer to the Assembly Diagram near the end of this manual.

Assembly

1. Using the Components and Controls section and the

Parts List and Diagram near the end of the manual,

lay out and identify all pieces before assembly.

2. Have a helper hold the Frame Posts (15)

vertically, and hold them steady until the

Spreader (16) and Base Supports (14)

are secured in place. See Figure A.

Frame Posts (15)

Base Supports (14)

M10 x 30

Bolts (12)

M10 Nuts

(13)

Spreader (16) M10 Nuts

(13)

Figure A

3. Slide each Base Support under the Frame

Posts, and place the Spreader between them,

as shown above. Line up the bolt holes and

insert four M10 x 30 Bolts (12) through the

Spreader, Base Supports and Frame Posts,

then secure in place with four M10 Nuts (13).

4. Determine where you want to use the Press. Check

to ensure that the Frame Posts are perpendicular

to the Base Supports, then bolt to the floor.

Refer to Mounting to the Floor on page 6.

5. Align the holes on the Upper Beam (1) with

the holes in the top of the Frame Posts and

secure in place with four M12 x 110 Bolts (3) and

M12 Nuts (2). Check that the assembly is square,

then finish tightening bolts. See Figure B.

M12 Nuts (2) Upper

Beam (1)

Frame Posts (15)

M12 x 110

Bolts (3)

Figure B

Page 5For technical questions, please call 1-888-866-5797.Item 33497

SAFETYOPERATIONMAINTENANCE SETUP

6. Slide the Support Pins (11) into the holes in the

Frame Posts. Angle the Press Apron (10) so

the rails of the Press Apron straddle the Frame

Posts, then lower into place so the Press Apron

rests on the Support Pins. See Figure C.

Support Pins (11)

Frame Post (15) Press Apron (10)

Figure C

Note: For set-up, position the Support Pins at

least several holes down from the top holes in

the Frame Posts so you have room to place

the Jack Plate (7). You can re-adjust the

placement of the Press Apron after assembly.

7. Insert the Eye Bolts (6) into the holes in

the Jack Plate and secure in place with

two M8 Nuts (8). See Figure D.

Jack Plate (7)

Eye Bolts (6)

M8 Nuts (8)

Figure D

8. Place the Arbor Plates (9) on the Press Apron.

Angle the Jack Plate so the rails of the Jack Plate

straddle the Frame Posts, then lower into place

by sliding it down the Frame Posts so it rests

temporarily on the Arbor Plates. See Figure E.

Arbor

Plate

(9)

Jack Plate (7)

Frame Post (15)

Figure E

9. Bleed the Bottle Jack and make sure

it is fully collapsed. Refer to Bleeding

the Bottle Jack on page 8.

Assembly (continued)

Page 6 For technical questions, please call 1-888-866-5797. Item 33497

SAFETY OPERATION MAINTENANCESETUP

Hang the Bottle Jack

1. Hang the Springs (4) on the bars of

the Upper Beam. See Figure F.

2. Place the Bottle Jack (5) on the

center of the Jack Plate.

3. Slide the Jack Plate up the Frame Posts so

the Bottle Jack Saddle fits in the bracket on

the center underside of the Upper Beam.

4. Hook the Springs into the Eye Bolts (6) on the Jack

Plate to secure the Bottle Jack/Jack Plate in place.

Bottle

Jack

(5)

Springs (4)Springs (4)

Upper Beam (1)

Eye Bolts (6)

Jack

Plate

(7)

Figure F

Mounting to the Floor

1. With assistance, move the Shop Press to the

location where it is to be mounted. If needed, drill

four 1/2" diameter mounting holes in the Base

Supports and use as a template to mark the spots

where four 1/2" diameter holes will be drilled in the

concrete or wood floor. Check for any hidden wiring

or cables and adjust the location for the holes as

needed. Then, temporarily set the Shop Press aside.

2. For concrete floors use a masonry drill bit

to drill the four 1/2" diameter holes

(about 3"– 4" deep) into the concrete.

Make sure to blow out the concrete dust

from the drilled holes. Insert lag screw

anchors (not included) into the holes.

3. Move the Shop Press back to the location where it

is to be mounted, and align the four 1/2" diameter

mounting holes in the Base Supports with the four

pre-drilled 1/2" holes in the concrete or wood.

Use four minimum 3" long, 1/2" diameter concrete

anchor bolts or lag bolts (not included) to secure

the Shop Press to the concrete or wood floor.

Page 7For technical questions, please call 1-888-866-5797.Item 33497

SAFETYOPERATIONMAINTENANCE SETUP

Components and Controls

Jack

Plate

Jack

Upper

Beam

Press

Apron

Arbor

Plates

Frame

Posts

Jack

Handle

Base Supports

Page 8 For technical questions, please call 1-888-866-5797. Item 33497

SAFETY OPERATION MAINTENANCESETUP

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Bleeding the Bottle Jack

IMPORTANT! Before first use, check for proper

hydraulic oil level in the Jack. Then thoroughly

test the Jack for proper operation prior to its

actual use. If the Jack appears not to be working

properly, it may be necessary to bleed its hydraulic

system of excess air. To bleed the Bottle Jack:

1. Remove the Oil Filler Plug. Insert the slot on the

lower portion of the Jack Handle over the Release

Valve Screw. Turn the Handle counterclockwise

to open the Release Valve. See Figure G.

Plunger/

Fulcrum

Handle (17) Elevating

Screw

(some models)

Oil Fill

Hole

Oil Filler

Plug

Release

Valve

Screw

Saddle

Figure G

2. Insert the Handle into the Plunger/Fulcrum

Assembly. Apply pressure to the Saddle, and

pump the Handle quickly several times.

3. Check the Oil Fill Hole and, if necessary,

top off the Oil Fill Hole with hydraulic oil.

4. Replace the Oil Filler Plug.

5. Place the slot on the Jack Handle over the

Release Valve Screw. Turn the Handle

clockwise to close the Release Valve.

6. Test the Jack several times before putting into use.

If, after purging, the Jack still does not appear to

be working properly, do not use the Jack until it has

been repaired by a qualified service technician.

Tool Set Up

1. Use the Support Pins to adjust the

height of the Press Apron.

2. Position the Press Apron as high as possible

while positioning the workpiece as close as

possible to the ram of the Jack Plate.

WARNING: Keep area under Arbor Plates

clear of stray bolts or debris. Such items

create an uneven surface which can cause

the Arbor Plates to break under pressure.

Workpiece Set Up

WARNING: When pressing two items together, the items must be lined up vertically.

If not, one item may forcefully eject sideways from the unit.

Page 9For technical questions, please call 1-888-866-5797.Item 33497

SAFETYOPERATIONMAINTENANCE SETUP

General Operating Instructions

1. Place the item to press between the Arbor Plates.

2. Using the Jack Handle, jack down the Jack

Plate until the ram of the Jack Plate contacts

the workpiece. If you are pressing two

items together, line them up vertically.

3. Continue to operate the Handle

to press the workpiece.

4. When the task is completed, carefully release the

Jack pressure. For safety, remove the Handle,

and use it to slowly turn the Release Valve Screw

on the Jack, allowing the Jack Plate to rise.

WARNING: Stay clear of the rising Jack. The Jack

may rise quickly during the release process.

5. Clean, then store the tool indoors

out of children’s reach.

Maintenance and Servicing

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:

Do not use damaged equipment. If abnormal noise or vibration

occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. BEFORE EACH USE, inspect the general condition

of the Shop Press and Bottle Jack. Check for:

• loose hardware

• cracked, bent or broken parts

• loose or missing parts

• misalignment or binding of moving parts

• any other condition that may

affect its safe operation.

2. BEFORE EACH USE, test the Bottle Jack for

proper operation. If the Bottle Jack appears

not to be working properly, follow instructions

in Bleeding the Bottle Jack on page 8.

3. AFTER USE, wipe external surfaces

of the tool with clean cloth.

Hydraulic Oil

Change the hydraulic oil at least once every

three years. To change the hydraulic oil:

1. With the Bottle Jack fully retracted, unhook

the Springs from the Eye Bolts and remove

the Jack from the Shop Press.

2. Remove the Oil Filler Plug.

3. Tip the Jack to allow the old hydraulic oil to drain

out of the unit completely, and dispose of the old

hydraulic oil in accordance with local regulations.

4. Completely fill the unit with a high quality

hydraulic oil (not included) until the oil just

begins to run out of the Oil Fill Hole.

5. Reinstall the Oil Filler Plug.

6. Clean with a clean cloth using a

detergent or mild solvent.

7. Replace the Bottle Jack onto the Shop Press.

Refer to Hang the Bottle Jack on page 6.

Page 10 For technical questions, please call 1-888-866-5797. Item 33497

SAFETY OPERATION MAINTENANCESETUP

Troubleshooting

TO PREVENT SERIOUS INJURY:

Use caution when troubleshooting a malfunctioning Jack.

Completely resolve all problems before use. If the solutions presented in the Troubleshooting guide do not solve

the problem, have a qualified technician inspect and repair the Jack before use.

After the Jack is repaired: Test it carefully without a load by raising it and lowering it fully, checking for

proper operation, BEFORE RETURNING THE JACK TO OPERATION.

DO NOT USE A DAMAGED OR MALFUNCTIONING JACK!

POSSIBLE SYMPTOMS

PROBABLE SOLUTION

(Make certain that the Jack is not

supporting a load while attempting

a solution.)

Jack will not

function at

its weight

capacity

Saddle

lowers

under

load

Pump

stroke

feels

spongy

Saddle will

not lift all

the way

Handle

moves up

when Jack

is under

load

Oil

leaking

from filler

plug

X X Check that Release Valve is closed fully.

X X X

Valves may be blocked and may not

close fully. To flush the valves:

1. Lower the Saddle and securely

close the Release Valve.

2. Manually lift the saddle

several inches.

3. Open the Release Valve and force the

saddle down as quickly as possible.

XX X

Jack may be low on oil. Check

the oil level and refill if needed.

Jack may require bleeding - see

instructions on page 8.

XUnit may have too much

hydraulic oil inside. Check oil

level and adjust if needed.

Parts List and Diagram

Parts List

Part Description Qty

1 Upper Beam 1

2 Nut M12 4

3 Bolt M12 x110 4

4 Spring 2

5 Bottle Jack 1

6 Eye Bolt 2

7 Jack Plate 1

8 Nut M8 2

9 Arbor Plate 2

Part Description Qty

10 Press Apron 1

11 Support Pin 2

12 Bolt M10 x 30 4

13 Nut M10 4

14 Base Support 2

15 Frame Post 2

16 Spreader 1

17 Jack Handle 1

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available

individually as replacement parts. Specify UPC 792363334976 when ordering parts.

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