Centurion LEVER4 Bedienungsanleitung

Latest Revision: 07.11.2006

Document Ref.:1110.D.01.0001_5

LEVER

Swing Gate Operator

INSTALLATION

MANUAL

2.0 Basic Kit

1.0 Introduction

A CENTURION GATE AUTOMATION system is a quality product designed

to give many years of trouble free service.

This MANUAL has been compiled to assist you, the customer, with a

trouble free installation.

LEVER swing gate kit comprises of components shown in the identification list below.

PLEASE READ THE INSTRUCTIONS CAREFULLY

6.5AH

BATTERY 6

CP7C

ENCLOSURE

KIT REFERENCE

RL12

RL11

RL22

*NB. It is important to specify whether actuator is on the left or right hand site of the gate, viewed

from inside of property.

RL21

Single Lever 5 kit with CP77 controller, 220V supply at gate.

Double Lever 4 kit with CP77 controller, 220V supply at gate.

Single Lever 5 kit with CP77 controller, split charger, low voltage at gate.

Double Lever 4 kit with CP77 controller, split charger, low voltage at gate.

KIT DESCRIPTION

STOCK

CODE DESCRIPTION

ITEM

1LEVER4DMA

LEVER4SMA

SUPPLIED HARDWARE KIT:

A-GATEBRACKET--------------x1

B - REAR MOUNTING BRACKET - - - - - x1

C-PILLARPLATE---------------x1

D - M10x50 BOLT x2, M10 NYLOC NUT - x2

E - MANUAL RELEASE KEY - - - - - - - - x1

F - MANUAL RELEASE COVE - - - - - - - x1

S=LEFT

D=RIGHT

S=LEFT

D=RIGHT

RL11 RL21RL12 RL22

LEVER5DMA

LEVER5SMA

CP7C

CP77

CP13E

CP4

CP53

LEVER 4 LINEAR ACTUATOR

LEVER 5 LINEAR ACTUATOR

CP77 DC MOTOR CONTROLLER

CONTROLLER ENCLOSURE CHASSIS

1.5V AC CHARGER TRFR ENCLOSED

BATTERY MF, 12V 6.5 A/H

PLUG IN CHARGER TRANSFORMER

KIT REFERENCE

1 1

1 1 1 1

* RIGHT HAND (D) ACTUATORS SHOWN

GATE CLOSED

All dimensions in mm.

4.0 Actuator Positioning (Quick Reference Table)

Model AGate Leaf With (m) B C

LEVER4

LEVER5

<1.5

<2.0

<2.5

<2.0

<2.5

<3.2

90°

136

150

171

139

152

179

181

194

225

163

186

226

163

184

238

890

944

949

1057

1043

1009

114

125

151

919

935

972

120°

- GATE OPENING ANGLE

MIN

WALL

A C

3.0 Recommended Tools

MASONRY BITS - 6mm

20mm FOR WALL MOUNT

STEEL BITS 8,5mm/4,0mm/5,0mm

SPANNERS

17mm

SCREW DRIVERS

3,5mm FLAT

No 1 PHILLIPS

CRIMPING TOOL

AND PIN LUGS

PLIERS/SIDE

CUTTER HAMMER G-CLAMP

ELECTRIC

DRILLING

MACHINE

TAPE MEASURE

6mm ALLEN KEY

HACKSAW

WELDING MACHINE

LEVEL PLUMB BOB

AMASTER MOTOR (MOTOR) G.P. IN CONDUIT OR NORSK

INTERCOM/CABTYRE/

G.P. IN CONDUIT

INTERCOM/CABTYRE/

G.P. IN CONDUIT

INTERCOM/CABTYRE/

G.P. IN CONDUIT

INTERCOM IN CONDUIT

CABTYRE OR G.P. IN CONDUIT

INTERCOM IN CONDUIT

NORSK OR S.W.A.

NORSK IN CONDUIT OR S.W.A.

NORSK

G.P. IN CONDUIT OR NORSK

2 2,5

2,5 X

0,5

0,2

1,5

0,5

1,5

0,2

2 + E

1 + 6

2 + E

SLAVE MOTOR (MOTOR) and

EITHER: 220V AC SUPPLY CABLE

OR: 15V AC TRANSFORMER SECONDARY

INTERCOM IN HOUSE & STATUS

SIGNALLING

INTERCOM-CONTROL BOX TO

GOOSENECK

PILLAR LIGHTS

REMOTE RECEIVER

PEDESTRIAN KEYSWITCH

INFRA RED BEAM

SOLENOID STRIKE (not shown)

SOLAR PANEL (not shown)

G.P. = GENERAL PURPOSE HOUSE WIRING OR PANEL FLEX

= WHEN LAYING NORSK UNDERGROUND PLEASE NOTE:

1. CABLE BURIED DEEPER THAN 500MM.

2. 100MM LAYER OF CLEAN SAND ABOVE CABLE

3. STRIP OF “DANGER TAPE” ON TOP OF CLEAN SAND BEFORE FILLING IN CABLE TRENCH.

S.W.A. = STEEL WIRE ARMOURED

n1 = CONSULT INTERCOM SUPPLIER FOR REQUIRED NO. OF CORES

n2 = CONSULT INTERCOM SUPPLIER FOR REQUIRED NO. OF CORES

= FOR OPTIMUM LIGHTNING PROTECTION USE SCREENED CABLE EARTHED AT BOTH ENDS

= CABLE TYPE IS MINIMUM RECOMMENDATION

TABLE 2 - CABLE REQUIREMENTS

NO NO OF OPTIONAL CABLE TYPE

SIZE

mm²

CORES

DESCRIPTION

5.0 Cable Requirements

INTERCOM

GOOSENECK

220V

MAINS

INTERCOM

TO HOUSE

7.0 Position Actuator (Gate Inward Opening)

7.1 Determine Gate Opening Angle

CONTROL BOX

PREFERABLY

MOUNTED

AT EYE LEVEL

GATE SHOWN

CLOSED

STEP 1

- MEASURE 1M ALONG GATE.

- MAKE MARK "S1" ON THE GROUND.

6.0 Mount Control Box

- REMOVE CHASSIS PLATE

- MOUNT ENCLOSURE TO WALL

- DRILL CABLE ENTRY HOLES

- REPLACE CHASSIS PLATE AND WIRE EQUIPMENT

CHARGER

TRANSFORMER

CP13E

Space to mount intercom power

supply behind CP77 if required.

CP4

BATT

CP77

CABLING ROUTE

S1S1

S2S2

STEP 3

- MEASURE DISTANCE, Z, BETWEEN

S1 & S2 IN mm.

STEP 2

- SWING GATE TO DESIRED OPEN

POSITION (70 - 120 DEGREES).

- MAKE SECOND MARK "S2" ON THE

GROUND.

Determine gate opening angle continued

1147

1218

1286

1351

1414

1475

1532

1587

1638

1687

1732

1. Having measured Zas per STEPS 1TO 3on pages preceding, select value of Zin TABLE Lever 4 or Lever 5 below

closest to that measured.

NB. USE CORRECT TABLE ACCORDING TO THE MODEL OF ACTUATOR BEING INSTALLED (LEVER 4 or LEVER 5).

2. Move across the row until you are in the column corresponding to the length of gate leaf (L) you have.

3. Read off the values of A, B and C for the mounting brackets. continue overleaf.

LEVER 4 SMA/

LEVER 4 DMA

LEVER 5 SMA/

LEVER 5 DMA

1147

1218

1286

1351

1414

1475

1532

1587

1638

1687

1732

100

105

110

115

120

102

112

124

136

166

170

173

176

179

181

163

188

172

156

141

127

114

848

858

868

878

890

928

925

923

921

920

919

101

112

124

136

150

166

170

173

176

179

181

131

144

155

163

171

177

181

186

189

192

194

180

181

182

184

186

188

172

156

141

127

114

323

295

270

247

226

206

188

171

155

140

125

994

983

971

958

944

928

925

923

921

920

919

970

963

958

953

949

945

942

940

938

936

935

A A AB B B

C C C

BETA

LENGTH OF GATE LEAF (L) metres

1.0 < L < 1.5 1.5 < L < 2.0 2.0 < L < 2.5

100

105

110

115

120

106

117

128

139

152

166

181

218

222

225

163

187

168

151

1100

1090

1080

1069

1057

1044

1030

1015

976

974

972

102

114

125

138

152

167

183

202

218

222

225

119

132

147

162

179

198

166

181

218

222

225

229

231

233

235

238

242

163

187

168

151

1071

1057

1042

1026

1009

990

1030

1015

976

974

972

179

180

181

183

184

186

188

190

187

168

151

1093

1081

1069

1056

1043

1027

1011

992

976

974

972

A A AB B B

CCC

BETA

LENGTH OF GATE LEAF (L) metres

* All dimensions are in mm except for gate length.

NOTE: Values provided in the shaded areas are NOT RECOMMENDED due to excessive speeds.

* All dimensions are in mm except for gate length.

1.5 < L < 2.0 2.0 < L < 2.5 2.5 < L < 3.2

BETA

(Gate Opening Angle)

Fig. BFig. A

L= LENGTH OF GATE LEAF

HINGE

PILLAR

GATE CLOSED

GATE OPEN

GATE

BRACKET

7.2 Determine Dimensions of Mounting Brackets

HINGE

CENTRE LINE - POSITION GATE BRACKET AT DIMENSION "C".

- WELD BRACKET TO GATE.

- POSITION PILLAR PLATE AT DIMENSION "A"

- CENTRE LINE

OF PILLAR PLATE MUST BE

LEVEL WITH TOP HORIZONTAL FACE OF

GATE BRACKET.

RAWLBOLT OR WELD SECURELY TO PILLAR.

7.3 Mount Actuator Brackets

GATE BRACKET LEVEL LINE

(TOP SIDE OF PLATE)

PLAN VIEW

- CUT REAR MOUNTING PLATE TO LENGTH OR ADD

A FILLER PIECE TO SUIT DIMENSION "B"

- SECURELY WELD REAR MOUNTING BRACKET

TO PILLAR PLATE, LOCATED AS SHOWN, MAKING

SURE THAT IT IS PERFECTLY HORIZONTAL.

GATE BRACKET

PILLAR PLATE

1. Having measured Zas per STEPS 1TO 3on pages 4 and 5, select value of Zin TABLE Lever 4 or Lever 5 below,

which is closest to that measured.

NB. USE CORRECT TABLE ACCORDING TO THE MODEL OF ACTUATOR BEING INSTALLED (LEVER 4 or LEVER 5).

2. Move across the row until you are in the column corresponding to the length of gate leaf (L) you have.

3. Read off the values of A, B and C for the mounting brackets. continue overleaf.

LEVER 4 SMA/

LEVER 4 DMA

1147

1218

1286

1351

1414

1475

1532

1587

1638

1687

1732

100

105

110

115

120

122

131

141

152

163

202

199

193

191

189

142

141

139

138

136

149

138

127

117

109

100

848

858

868

878

890

928

925

923

921

920

919

135

146

158

172

186

201

199

195

193

191

189

259

248

239

232

226

221

217

213

210

208

205

156

155

154

152

150

148

138

127

117

109

100

234

215

200

184

171

158

146

135

125

115

106

994

983

971

958

944

928

925

923

921

920

919

970

963

958

953

949

945

942

940

938

936

935

A A AB B B

C C C

BETA

LENGTH OF GATE LEAF (L) metres

1.0 < L < 1.5 1.5 < L < 2.0 2.0 < L < 2.5

* All dimensions are in mm except for gate length.

NOTE: Values provided in the shaded areas are NOT RECOMMENDED due to excessive speeds.

8.0 Positioning Actuator (Gate Outward Opening)

DETERMINE GATE OPENING ANGLE BY FOLLOWING STEP1 TO STEP 3 ON PAGE 4 AND 5.

FOR THE PARTICULAR ACTUATOR AND CLOSEST GATE OPENING ANGLE (LEVER4 OR LEVER5) USE

THE CORRECT TABLE ON PAGES 8 & 9 TO READ OFF THE VALUE OF A; B; C.

MOUNT THE GATE BRACKET AT DIMENSION “C”. FOLLOW AS PER INSTRUCTION ON PAGE 7.

SECURELY MOUNT THE PILLAR PLATE AS CLOSE AS POSSIBLE TO THE INSIDE EDGE OF THE

PILLAR. CHECK LEVEL AS PER INSTRUCTION ON PAGE7.

MAKE UP A MOUNTING PLATE TO SUIT AND WELD IT TO THE PILLAR PLATE.

Fig. A

HINGE

PILLAR

GATE CLOSED

GATE OPEN

LFig. B

L= LENGTH OF GATE LEAF

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