Challenger Lifts 40200 Bedienungsanleitung

Challenger Lifts, Inc.

MODEL 40200

BOLT ON ALIGNMENT KIT

OPERATION, INSTALLATION & MAINTENANCE MANUAL

IMPORTANT !!!

READ THIS MANUAL COMPLETELY BEFORE INSTALLING OR

OPERATING THE LIFT

200 CABEL STREET, P.O. BOX 3944

LOUISVILLE, KENTUCKY 40201-3944

E-Mail - sale[email protected]om

Web Site - www.challengerlifts.com

OFFICE (502) 625-0700 FAX (502) 587-1933

Model 40200 Bolt-On Alignment

P/N 40223 Rev. 3/12/99

1) Drill (3) 9/32" holes thru the runways as shown in FIG 1 below. Caution:Be careful not

to drill into the cables that are located in the power runway.

(6) PLACES

RUNWAY

POWER RUNWAY

IDLER

(6) PLACES

POWER

RUNWAY IDLER

RUNWAY

(6) PLACES

POWER

RUNWAY IDLER

RUNWAY

(6) PLACES

POWER

RUNWAY IDLER

RUNWAY

WHEEL STOP

FRONT CROSSBEAM

FIG 1

IMPORTANT: If you intend to mount the turn plates less than 18" from the front of the

runway to service longer wheelbases, ensure that the alignment equipment will clear the

front wheel stop.

2) Bolt the Guide Bar to one of the runways using the 1/4" nuts, bolts & washers

provided. Align the guide bar to the runway using a carpenters square. Bolt down

firmly. Align the guide bar on opposite runwaybyholding straight edge firmlyagainst

bolted guide bar and pushing guide bar evenly against straight edge. Bolt down

firmly.

3) Place the radius gauge against the guide bar and then place the front ramp against

the radius gauge. Using the bolt hole in the front ramp as a template drill (2) 13/32"

holes through the side of the runway. Bolt the front ramptotherunway usingthe 3/8"

nuts, bolts & washers provided. See FIG 2.

4) Measure from the front edge of the bracket on the front ramp 96" back to the front

edge of the rear locator. Using the holes in the rear locator drill (2) 13/32" holes

through the side of the runway. Bolt the rear locator using the 3/8" nuts, bolts &

washers provided. Measure 24" from the front edge of the rear locator to the front

edge of the second rear locator and repeat the previous procedure. See FIG 2.

5) The SlipPlateHousinghas(5)9/16"holesspaced12"apart.The9/16" holesreston

top of the pins on the rear locators. This will allowyou to move the slip plate housing

in several positions to accommodate the proper wheel base.

Model 40200 Bolt-On Alignment

P/N 40223 Rev. 3/12/99

FIG 2

Parts Break Down

83" MIN. TO 150" MAX.

WHEEL BASE

96"

FRONT OF

RADIUS PLATE

BRACKET

GUIDE BAR FRONT RAMP

FRONT OF

BRACKET

FRONT OF

24"

REAR LOCATOR

SLIP PLATE

96"

83" MIN. TO 150" MAX.

WHEEL BASE

FRONT OF

RADIUS PLATE

BRACKET

GUIDE BAR FRONT RAMP

24"

FRONT OF

BRACKET

FRONT OF

REAR LOCATOR

SLIP PLATE

96"

83" MIN. TO 150" MAX.

WHEEL BASE

FRONT OF

RADIUS PLATE

BRACKET

GUIDE BAR FRONT RAMP

24"

FRONT OF

BRACKET

FRONT OF

REAR LOCATOR

SLIP PLATE

96"

83" MIN. TO 150" MAX.

WHEEL BASE

FRONT OF

RADIUS PLATE

BRACKET

GUIDE BAR FRONT RAMP

24"

FRONT OF

BRACKET

FRONT OF

REAR LOCATOR

SLIP PLATE

13 14 15 16

13 14 15

9811

13 14 15 16

13 14 15

9811

13 14 15 16

13 14 15

9811

13 14 15 16

13 14 15

9811

40222

40211

40214

40215

40201

40220

40205

37112

VS543

31115

31037

31036

40216

31035

31038

38095

Part Number

Item Number

168

Quantity

1/4" Flat Washer

3/8-16 Hex Nut

3/8" Lock Washer

3/8" Flat Washer

Rear Locator

1/4-20 Hex Nut

1/4" Lock Washer

Guide Bar

Drive On Plate

Slip Plate Housing

Delrin Balls

Slip Plate

Linch Pin

Description

Model 40200 Bolt-On Alignment

P/N 40223 Rev. 3/12/99

158

2638

ADJUST 12" FORWARD

OR BACKWARDS

1914

7658

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