Champion Power Equipment 75531i Systemhandbuch

10006 Santa Fe Springs Road

Santa Fe Springs CA 90670 USA

1-877-338-0999

www.championpowerequipment.com

PORTABLE INVERTER GENERATOR

SAVE THESE INSTRUCTIONS

Important Safety Instructions

are included in this manual.

MADE IN CHINA

REV 75531i-20130220

3100 Max Watts / 2800 Rated Watts

OWNER’S MANUAL & OPERATING INSTRUCTIONS

75531i

MODEL NUMBER

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

WARNING:

The Engine Exhaust from this product contains chemicals known to the State of California

to cause cancer, birth defects or other reproductive harm.

FCC Statement

1. This device complies with Part 15 of the FCC Rules.

Operation is subject to the following two conditions:

(1) This device may not cause harmful interference.

(2) This device must accept any interference

received, including interference that may cause

undesired operation.

2. Changes or modiﬁcations not expressly approved by

the party responsible for compliance could void the

user’s authority to operate the equipment.

NOTE: This equipment has been tested and found to

comply with the limits for a Class B digital device,

pursuant to Part 15 of the FCC Rules. These limits

are designed to provide reasonable protection against

harmful interference in a residential installation.

This equipment generates uses and can radiate radio

frequency energy and, if not installed and used in

accordance with the instructions, may cause harmful

interference to radio communications. However, there

is no guarantee that interference will not occur in a

particular installation. If this equipment does cause

harmful interference to radio or television reception,

which can be determined by turning the equipment

off and on, the user is encouraged to try to correct the

interference by one or more of the following measures:

– Reorient or relocate the receiving antenna.

– Increase the separation between the equipment and

receiver.

– Connect the equipment into an outlet on a

circuit different from that to which the receiver is

connected.

Consult the dealer or an experienced radio/TV technician

for help.

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

• Tech Bulletins

• Product Registration

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

75531i

3100 Max Watts / 2800 Rated Watts

PORTABLE INVERTER GENERATOR

TABLE OF CONTENTS

Introduction ............................ 1

Introduction .......................... 1

Portable Power Generator................. 1

Accessories .......................... 1

This Booklet .......................... 1

Manual Conventions....................... 2

Safety Rules ............................ 3

Controls and Features ..................... 5

Generator............................ 5

Parts Included ........................ 5

Power Panel .......................... 6

Assembly .............................. 7

Remove the Generator from the Shipping Carton . 7

Add Engine Oil ........................ 7

Add Fuel ............................ 8

Grounding ........................... 8

Operation .............................. 9

Generator Location ..................... 9

Grounding ........................... 9

Starting the Engine ..................... 9

Economy Control Switch................. 10

Connecting Electrical Loads .............. 10

12V DC Outlet ....................... 11

Stopping the Engine ................... 11

Do Not Overload Generator ............... 11

Capacity ......................... 11

Power Management .................. 11

Overload Operation .................... 11

Operation at High Altitude ............... 12

Maintenance and Storage .................. 13

Engine Maintenance ................... 13

Oil ............................. 13

Spark Plugs ....................... 13

Air Filter ......................... 14

Cleaning ......................... 14

Spark Arrester Cleaning ............... 14

Adjustments ....................... 14

Maintenance Schedule................ 14

Generator Maintenance ................. 15

Storage ............................ 15

Generator Storage ................... 15

Speciﬁcations .......................... 16

Engine Speciﬁcations .................. 16

Generator Speciﬁcations ................ 16

Fuel .............................. 16

Oil ............................... 16

Spark Plugs ......................... 16

Maintenance Valve Clearance ............. 16

An Important Message About Temperature .... 16

Parts Diagram........................ 17

Parts List ........................... 18

Engine Parts Diagram .................. 19

Engine Parts List ..................... 20

Wiring Diagram ....................... 21

Troubleshooting......................... 22

Warranty ............................. 23

Warranty Qualiﬁcations ................. 23

Repair/Replacement Warranty ............. 23

Do Not Return The Unit To

The Place Of Purchase.................. 23

Warranty Exclusions. . . . . . . . . . . . . . . . . . . . 23

Normal Wear ...................... 23

Installation, Use and Maintenance........ 23

Other Exclusions.................... 23

Limits of Implied Warranty

And Consequential Damage ............ 23

Contact Information.................... 23

Address .......................... 23

Customer Service ................... 23

Technical Service ................... 23

1REV 75531i-20130220

ENGLISH 75531i

Introduction

Congratulations on your purchase of a Champion Power

Equipment inverter generator. CPE designs and builds

generators to strict speciﬁcations. With proper use and

maintenance, this generator will bring years of satisfying

service.

Portable Power Generator

This unit is a gasoline engine driven, alternating current

(AC) generator. It is designed to supply electrical power

for lighting, appliances, tools and similar equipment.

Record the model and serial numbers as well as date and place of purchase for future reference. Have this

information available when ordering parts and when making technical or warranty inquiries.

Accessories

Champion Power Equipment manufactures and sells

accessories designed to help you get the most from

your purchase. To ﬁnd out more about our covers, power

cables and storm kits, please visit our web site at:

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the accuracy and

completeness of the information in this manual. We reserve

the right to change, alter and/or improve the product and

this document at any time without prior notice.

Champion Power Equipment Support

Model Number

Serial Number

Date of Purchase

Purchase Location

1-877-338-0999

75531i

For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.

INTRODUCTION

REV 75531i-20130220 2

75531i ENGLISH

This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol

is used with a key word to alert you to potential hazards in operating and owning power equipment.

Follow all safety messages to avoid or reduce the risk of serious injury or death.

MANUAL CONVENTIONS

CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in minor

or moderate injury.

CAUTION

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which, if

not avoided, may result in property damage.

CAUTION

DANGER indicates an imminently hazardous

situation which, if not avoided, will result in death

or serious injury.

DANGER

WARNING indicates a potentially hazardous

situation which, if not avoided, could result in

death or serious injury.

WARNING

If you have questions regarding your generator, we can

help. Please call our help line at 1-877-338-0999

NOTE

3REV 75531i-20130220

ENGLISH 75531i

SAFETY RULES

Generator exhaust contains carbon monoxide, a

colourless, odourless, poison gas. Breathing carbon

monoxide will cause nausea, dizziness, fainting or

death. If you start to feel dizzy or weak, get to fresh

air immediately.

Operate generator outdoors only in a well ventilated

area.

DO NOT operate the generator inside any building,

including garages, basements, crawlspaces and

sheds, enclosure or compartment, including the

generator compartment of a recreational vehicle.

DO NOT allow exhaust fumes to enter a conﬁned

area through windows, doors, vents or other

openings.

DANGER CARBON MONOXIDE: using a generator

indoors CAN KILL YOU IN MINUTES.

DANGER

Rotating parts can entangle hands, feet, hair,

clothing and/or accessories.

Traumatic amputation or severe laceration can result.

Keep hands and feet away from rotating parts.

Tie up long hair and remove jewelry.

Operate equipment with guards in place.

DO NOT wear loose-ﬁtting clothing, dangling

drawstrings or items that could become caught.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn, damaged

or frayed.

DO NOT operate generator in wet weather.

DO NOT allow children or unqualiﬁed persons to

operate or service the generator

Use a ground fault circuit interrupter (GFCI) in damp

areas and areas containing conductive material such

as metal decking.

Use approved transfer equipment to isolate generator

from your electric utility and notify your utility

company before connecting your generator to your

power system.

DANGER

Sparks can result in ﬁre or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it where it

cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

WARNING

Running engines produce heat. Severe burns can

occur on contact.

Combustible material can catch ﬁre on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least 91 cm (3 ft.) of clearance on all

sides to ensure adequate cooling.

Maintain at least 1.5 m (5 ft.) of clearance from

combustible materials.

WARNING

Medical and Life Support Uses.

In case of emergency, call 911 immediately.

NEVER use this product to power life support

devices or life support appliances.

NEVER use this product to power medical devices

or medical appliances.

Inform your electricity provider immediately if you

or anyone in your household depends on electrical

equipment to live.

Inform your electrical provider immediately if a

loss of power would cause you or anyone in your

household to experience a medical emergency.

WARNING

The engine exhaust from this product contains

chemicals known to the state of California to cause

cancer, birth defects, or other reproductive harm.

WARNING

Read this manual thoroughly before operating your

generator. Failure to follow instructions could result

in serious injury or death.

WARNING

REV 75531i-20130220 4

75531i ENGLISH

SAFETY RULES

Improper treatment or use of the generator can

damage it, shorten its life and void your warranty.

Use the generator only for intended uses.

Operate only on level surfaces.

DO NOT expose generator to excessive moisture,

dust, or dirt.

DO NOT allow any material to block the cooling slots.

If connected devices overheat, turn them off and

disconnect them from the generator.

DO NOT use the generator if:

– Electrical output is lost

– Equipment sparks, smokes or emits ﬂames

– Equipment vibrates excessively

CAUTION

Operation of this equipment may create sparks that

can start ﬁres around dry vegetation.

A spark arrestor may be required. The operator

should contact local ﬁre agencies for laws or

regulations relating to ﬁre prevention requirements.

WARNING

Rapid retraction of the starter cord will pull hand and

arm towards the engine faster than you can let go.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.

Broken bones, fractures, bruises or sprains could result.

When starting engine, pull the starter cord slowly

until resistance is felt and then pull rapidly to avoid

kickback.

DO NOT start or stop the engine with electrical

devices plugged in.

WARNING

Exceeding the generator’s running capacity can

damage the generator and/or electrical devices

connected to it.

DO NOT overload the generator.

Start the generator and allow the engine to stabilize

before connecting electrical loads.

Connect electrical equipment in the off position,

and then turn them on for operation.

Turn electrical equipment off before stopping the

generator.

DO NOT tamper with the governed speed.

DO NOT modify the generator in any way.

CAUTION

Fuel and fuel vapours are highly ﬂammable and

extremely explosive.

Fire or explosion can cause severe burns or death.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.

When adding or removing fuel:

Turn the generator off and let it cool for at least two

minutes before removing the fuel cap. Loosen the

cap slowly to relieve pressure in the tank.

Only ﬁll or drain fuel outdoors in a well-ventilated area.

DO NOT pump gas directly into the generator at the

gas station. Use an approved container to transfer

the fuel to the generator.

DO NOT overﬁll the fuel tank.

Always keep fuel away from sparks, open ﬂames,

pilot lights, heat and other sources of ignition.

DO NOT light or smoke cigarettes.

When starting the generator:

DO NOT attempt to start a damaged generator.

Make certain that the gas cap, air ﬁlter, spark plug,

fuel lines and exhaust system are properly in place.

Allow spilled fuel to evaporate fully before

attempting to start the engine.

Make certain that the generator is resting ﬁrmly on

level ground.

When operating the generator:

DO NOT move or tip the generator during operation.

DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

Make certain that the fuel shutoff valve is in the off

position and the fuel tank is empty.

Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open ﬂames, pilot lights,

heat and other sources of ignition.

DANGER

5REV 75531i-20130220

ENGLISH 75531i

Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the

controls and features. Save this manual for future reference.

(1) Fuel Cap – Remove to add fuel.

(2) Recoil Starter – Used to start the engine.

(3) Power Panel

(4) Mufﬂer

(5) Maintenance Cover

(6) Never Flat Wheels

(7) Carrying Handle

Inverter

CONTROLS AND FEATURES

Parts Included

Your 75531i Gasoline Powered Generator ships with the

following parts:

– 12V DC Battery Cables 2 m (6.6 ft.) ..........1

– Oil funnel.............................1

– Spark plug socket .......................1

7 7

3 4

5 6

REV 75531i-20130220 6

75531i ENGLISH

Power Panel

(1) Fuel Valve Knob

(2) Choke

(3) Economy Control Switch

(4) Ground Terminal – Consult an electrician for local

grounding regulations.

(5) 12V DC Outlet*

(6) Circuit Breaker (Push button) – Protects the

generator against electrical overload.

(7) 120 Volt AC, 20 Amp Duplex (NEMA 5-20R) –

May be used to supply electrical power for the

operation of 120 Volt AC, 20 Amp, single phase

60 Hz electrical loads.

CONTROLS AND FEATURES

12 8

3 4 5 6

(8) 120 Volt AC, 30 Amp Receptacle (NEMA TT-30R)

– May be used to supply electrical power for the

operation of 120 Volt AC, 30 Amp, single phase

60 Hz electrical loads.

(9) Oil Warning Light – Check oil level when this light

turns on. Engine will not run when indicator is lit.

(10) Overload Indicator Light – This light turns ON

when the generator is overloaded and will cut

power to the receptacles.

(11) Output Light – Remains ON during normal

operating conditions. Shuts OFF when generator is

overloaded.

(12) Engine Switch

*Warning: Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause

serious injury or death. While charging a device do no place on the exhaust side of the generator. Extreme heat caused by exhaust

can damage the device, and cause a potential ﬁre hazard.

7REV 75531i-20130220

ENGLISH 75531i

Your generator requires some assembly. This unit ships

from our factory without oil. It must be properly serviced

with fuel and oil before operation.

If you have any questions regarding the assembly of your

generator, call our help line at 1-877-338-0999. Please

have your serial number and model number available.

Remove the Generator from the Shipping Carton

1. Set the shipping carton on a solid, ﬂat surface.

2. Remove everything from the carton except the

generator.

3. Using the handle of the unit, carefully remove the

generator from the box.

ASSEMBLY

1. Place the generator on a ﬂat, level surface.

2. Loosen the cover screws and remove the

maintenance cover.

5. Check engine oil level daily and add as needed.

3. Remove oil ﬁll cap/dipstick to add oil.

4. Add 0.6 L (0.63 qt.) of oil and replace oil ﬁll cap/

dipstick. DO NOT OVERFILL.

The recommended oil type is 10W-30 automotive

oil.

NOTE

Add Engine Oil

DO NOT attempt to crank or start the engine before

it has been properly ﬁlled with the recommended

type and amount of oil. Damage to the generator as

a result of failure to follow these instructions will

void your warranty.

CAUTION

Add Engine Oil Cont’d.

The engine is equipped with a low oil shut-off and

will stop when the oil level in the crankcase falls

below the threshold level.

CAUTION

Check oil often during the break-in period. Refer to

the Maintenance section for recommended service

intervals.

NOTE

The generator rotor has a sealed, pre-lubricated ball

bearing that requires no additional lubrication for

the life of the bearing.

NOTE

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