Champion Power Equipment CSA40025 Handbuch

CSA40025

RevCSA40025-20071107

10006SantaFeSpringsRoad

SantaFeSprings,CA90670USA

MadeinChina

3500PeakWatts/3000RunningWatts

PORTABLEGENERATOR

Owner’sManualandOperatingInstructions

Table of Contents

Introduction ..................................... 1

Portable Power Generator........................ 1

Accessories................................................ 1

This Booklet.............................................. 1

Manual Conventions.........................2

Safety Rules......................................3

Controls and Features.......................5

Generator..................................................5

Power Panel..............................................6

Parts Included ..........................................7

Assembly ..........................................8

Remove the Generator from the Shipping

Carton .......................................................8

Install the Wheel Kit.................................8

Install the Support Leg.............................8

Install the Handle.....................................8

Install the Spark Arrester (not included).8

Add Engine Oil .........................................9

Add Fuel....................................................9

Grounding.................................................9

Operation .......................................10

Generator Location.................................10

Grounding...............................................10

Surge Protection.....................................10

Starting the Engine.................................10

Connecting Electrical Loads................... 10

Stopping the Engine...............................10

Do Not Overload Generator ....................11

Capacity................................................11

Power Management.............................11

Wattage Reference Chart.........................11

Maintenance................................... 12

Engine Maintenance............................... 12

Oil........................................................ 12

Spark Plugs ......................................... 12

Air Filter.............................................. 12

Spark Arrester (if installed)................ 13

Cleaning .............................................. 13

Adjustments........................................ 13

Maintenance Schedule........................ 13

Generator Maintenance.......................... 13

Storage ........................................... 14

Engine Storage........................................14

Generator Storage...................................14

Specifications ................................. 15

Engine Specifications..............................15

Generator Specifications.........................15

Fuel..........................................................15

Oil............................................................15

Spark Plugs .............................................15

Valve Clearance....................................... 15

Parts Diagram.........................................16

Parts List ................................................. 17

Wiring Diagram ......................................19

Troubleshooting .............................20

Warranty ........................................ 21

Warranty Qualifications .........................21

Repair/Replacement Warranty..............21

Do not return the unit to the place of

purchase..................................................21

Warranty Exclusions...............................21

Normal Wear.......................................21

Installation, Use and Maintenance.....21

Other Exclusions.................................21

Limits of Implied Warranty and

Consequential Damage...........................21

Contact Information ...............................21

Address................................................21

Customer Service ................................21

Technical Service.................................21

Notes ..............................................22

Introduction

Rev CSA40025-20071107 1

Introduction

Congratulations on your purchase of a

Champion Power Equipment generator. CPE

designs and builds generators to strict

specifications. With proper use and

maintenance, this generator will bring years

of satisfying service.

Portable Power Generator

This unit is a gasoline engine driven,

alternating current (AC) generator. It is

designed to supply electrical power for

lighting, appliances, tools and similar

equipment.

Accessories

Champion Power Equipment manufactures

and sells accessories designed to help you

get the most from your purchase. To find out

more about our covers, power cables and

storm kits, please visit our web site at

www.championpowerequipment.com

This Booklet

Every effort has been made to ensure the

accuracy and completeness of the

information in this manual. We reserve the

right to change, alter and/or improve the

product and this document at any time

without prior notice.

Record the model and serial numbers as well as date and place of purchase for future reference.

Have this information available when ordering parts and when making technical or warranty

inquiries.

Champion Power Equipment Support

1-877-338-0999

Model Number

CSA40025

Serial Number

Date of Purchase

Purchase Location

Manual Conventions

2 Rev CSA40025-20071107

Manual Conventions

This manual uses the following symbols to

help differentiate between different kinds of

information. The safety symbol is used with

a key word to alert you to potential hazards

in operating and owning power equipment.

Follow all safety messages to avoid or reduce

the risk of serious injury or death.

DANGER

DANGER indicates an imminently hazardous

situation which, if not avoided,

will

result in death

or serious injury.

WARNING

WARNING indicates a potentially hazardous

situation which, if not avoided,

could

result in

death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous

situation which, if not avoided,

may

result in

minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which,

if not avoided,

may

result in property damage.

NOTE

If you have questions regarding your generator,

we can help. Please call our help line at 1-877-

338-0999.

Safety Rules

Rev CSA40025-20071107 3

Safety Rules

WARNING

Read this manual thoroughly before operating

your generator. Failure to follow instructions

could result in serious injury or death.

WARNING

The engine exhaust from this product contains

chemicals known to the state of California to

cause cancer, birth defects, or other reproductive

harm.

DANGER

Generator exhaust contains carbon monoxide, a

colorless, odorless, poison gas. Breathing carbon

monoxide will cause nausea, dizziness, fainting or

death.

Operate generator outdoors only in a well

ventilated area

DO NOT operate the generator inside any

building, enclosure or compartment, including the

generator compartment of a recreational vehicle.

DO NOT allow exhaust fumes to enter a confined

area through windows, doors, vents or other

openings.

DANGER

Rotating parts can entangle hands, feet, hair,

clothing and/or accessories.

Traumatic amputation or severe laceration can

result.

Keep hands and feet away from rotating parts.

Tie up long hair and remove jewelry.

Operate equipment with guards in place.

DO NOT wear loose-fitting clothing, dangling

drawstrings or items that could become caught.

DANGER

Generator produces powerful voltage.

DO NOT touch bare wires or receptacles.

DO NOT use electrical cords that are worn,

damaged or frayed.

DO NOT operate generator in wet weather.

DO NOT allow children or unqualified persons to

operate or service the generator

Use a ground fault circuit interrupter (GFCI) in

damp areas and areas containing conductive

material such as metal decking.

Use approved transfer equipment to isolate

generator from your electric utility and Notify

your utility company before connecting your

generator to your power system.

WARNING

Sparks can result in fire or electrical shock.

When servicing the generator:

Disconnect the spark plug wire and place it

where it cannot contact the plug.

DO NOT check for spark with the plug removed.

Use only approved spark plug testers.

WARNING

Running engines produce heat.

Severe burns can occur on contact.

Combustible material can catch fire on contact.

DO NOT touch hot surfaces.

Avoid contact with hot exhaust gases.

Allow equipment to cool before touching.

Maintain at least three feet of clearance on all

sides to ensure adequate cooling.

Maintain at least five feet of clearance from

combustible materials.

Safety Rules

4 Rev CSA40025-20071107

DANGER

Fuel and fuel vapors are highly flammable and

extremely explosive.

Fire or explosion can cause severe burns or

death.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.

When adding or removing fuel

Turn the generator off and let it cool for at least

two minutes before removing the fuel cap.

Loosen the cap slowly to relieve pressure in the

tank.

Only fill or drain fuel outdoors in a well-ventilated

area.

DO NOT overfill the fuel tank.

Always keep fuel away from sparks, open flames,

pilot lights, heat and other sources of ignition.

DO NOT light or smoke cigarettes.

When starting the generator

DO NOT attempt to start a damaged generator.

Make certain that the gas cap, air filter, spark

plug, fuel lines and exhaust system are properly

in place.

Allow spilled fuel to evaporate fully before

attempting to start the engine.

Make certain that the generator is resting firmly

on level ground.

When operating the generator:

DO NOT move or tip the generator during

operation.

DO NOT tip the generator or allow fuel or oil to

spill.

When transporting or servicing the

generator:

Make certain that the fuel shutoff valve is in the

off position and the fuel tank is empty.

Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights,

heat and other sources of ignition.

WARNING

Rapid retraction of the starter cord will pull hand

and arm towards the engine faster than you can

let go.

Unintentional startup can result in entanglement,

traumatic amputation or laceration.

Broken bones, fractures, bruises or sprains could

result.

When starting engine, pull the starter cord slowly

until resistance is felt and then pull rapidly to

avoid kickback.

DO NOT start or stop the engine with electrical

devices plugged in.

CAUTION

Exceeding the generator’s running capacity can

damage the generator and/or electrical devices

connected to it

DO NOT overload the generator.

Start the generator and allow the engine to

stabilize before connecting electrical loads.

Connect electrical equipment in the off position,

and then turn them on for operation.

Turn electrical equipment off and disconnect

before stopping the generator.

DO NOT tamper with the governed speed.

DO NOT modify the generator in any way.

CAUTION

Improper treatment or use of the generator can

damage it, shorten its life and void your

warranty.

Use the generator only for intended uses.

Operate only on level surfaces.

DO NOT expose generator to excessive moisture,

dust, or dirt.

DO NOT allow any material to block the cooling

slots.

If connected devices overheat, turn them off and

disconnect them from the generator.

DO NOT use the generator if:

Electrical output is lost

Equipment sparks, smokes or emits flames

Equipment vibrates excessively

Controls and Features

Rev CSA40025-20071107 5

Controls and Features

Read this owner’s manual before operating your generator. Familiarize yourself with the location

and function of the controls and features. Save this manual for future reference.

Generator

Fuel Tank (1) – 3.7 gallon (14 l) capacity

fuel tank.

Fuel Valve (2) – Turn this valve to the

“On” position to supply fuel to the engine.

Choke (3) – Used to start the engine

Air Cleaner (4) – Protects the engine by

filtering dust and debris from the intake air.

Recoil Starter (5) – Used to start the

engine

Serial Number (6) – Please have this

number available when calling for

assistance.

Low Oil Sensor (7) – Senses the level of

oil in the crankcase and shuts the engine

down if the level falls too low.

Oil Filler Cap (8) – Check and fill engine

oil level.

Power Panel (9) – See “Power Panel”

Controls and Features

6 Rev CSA40025-20071107

Power Panel

Circuit Breakers (1) – Protects the

generator against electrical overload.

Engine Switch (2) – Flip the switch to the

“On” position and pull the recoil starter to

start the generator. Turn to the “Off”

position to turn off the generator.

Intelligauge (3) – Tri-mode digital display

for running hours, voltage and hertz.

Parameter Button (4) – Push-button

selector for the Intelligauge

120 V 30 A Twist-Lock (5, 6) – protected

by a 25 A circuit breaker. This receptacle

powers 120 Volt AC, 60 Hz, single phase

loads requiring up to 25 Amps or 3000 watts

of power.

120 V 20 A Duplex (7) – protected by a

20 A circuit breaker. Use this duplex to

operate 120 Volt AC, single phase, 60 Hz

loads requiring up to 20 A 0r 2400 Watts of

power.

Ground Terminal (8) – Consult an

electrician for local grounding regulations.

Inhaltsverzeichnis

Andere Champion Power Equipment Tragbarer Generator Handbücher

Champion Power Equipment

Champion Power Equipment 201066 Bedienungsanleitung

Champion Power Equipment

Champion Power Equipment Paralink 100740 Bedienungsanleitung

Champion Power Equipment

Champion Power Equipment para link 500468-WL-EU Bedienungsanleitung

Champion Power Equipment

Champion Power Equipment 41331 Handbuch

Champion Power Equipment

Champion Power Equipment 100155 Systemhandbuch

Champion Power Equipment

Champion Power Equipment PORTABLE GENERATOR Handbuch

Champion Power Equipment

Champion Power Equipment CSA42412 Handbuch

Champion Power Equipment

Champion Power Equipment 201182 Betriebsanleitung

Champion Power Equipment

Champion Power Equipment 100565 Bedienungsanleitung

Champion Power Equipment

Champion Power Equipment 41111 Handbuch

Champion Power Equipment

Champion Power Equipment CSA40032 Handbuch

Champion Power Equipment

Champion Power Equipment 73001I-DF Systemhandbuch

Champion Power Equipment

Champion Power Equipment 100396 Bedienungsanleitung

Champion Power Equipment

Champion Power Equipment 72531 Systemhandbuch

Champion Power Equipment

Champion Power Equipment 201001 Bedienungsanleitung

Champion Power Equipment

Champion Power Equipment C42412-1 Bedienungsanleitung

Champion Power Equipment

Champion Power Equipment 46539 Systemhandbuch

Champion Power Equipment

Champion Power Equipment ETL70007 Handbuch

Champion Power Equipment

Champion Power Equipment 71307 Handbuch

Champion Power Equipment

Champion Power Equipment 42431 Handbuch

Champion Power Equipment

Champion Power Equipment 42432 Systemhandbuch

Champion Power Equipment

Champion Power Equipment C42412-1 Bedienungsanleitung

Champion Power Equipment

Champion Power Equipment C41255 Bedienungsanleitung

Champion Power Equipment

Champion Power Equipment 73536i Systemhandbuch

Beliebte Tragbarer Generator Handbücher anderer Marken

Kohler

Kohler 20EORZ Bedienungsanleitung

Powerhorse

Powerhorse 83171 Bedienungsanleitung

HURST

HURST ML-630-SI Bedienungsanleitung

ETQ

ETQ TG4000 Bedienungsanleitung

Briggs & Stratton

Briggs & Stratton 40265 Einrichtungshandbuch

evertz

evertz 7700 Series Bedienungsanleitung

Firefly

Firefly Cygnus CYG2400/460/24 Bedienungsanleitung

Owon

Owon Waveform Generator Bedienungsanleitung

Draper

Draper PG950S Firmware-Update

SDMO

SDMO SH 4000 Bedienungsanleitung

EINHELL

EINHELL STE 5500 Bedienungsanleitung

Wanco

Wanco WI3000P Bedienungsanleitung

Full Boar

Full Boar FBT-3300 Bedienungsanleitung

Dwyer Instruments

Dwyer Instruments ASG Bedienungsanleitung

Westinghouse

Westinghouse WH1000i Series Bedienungsanleitung

Wallenstein

Wallenstein GF5000A Bedienungsanleitung

Leroy-Somer

Leroy-Somer LSA 49.1 Bedienungsanleitung

Yamakoyo

Yamakoyo SH2900DX Bedienungsanleitung