Champion P5-24 Handbuch
Waste Handling Systems
Close-Coupled Pulper /Water Extractor
Installation/Operation Manual with Service Replacement Parts
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
Toll-free: 800.263.5798
3765 Champion Blvd.
Winston-Salem, NC 27105
336/661-1556 Fax: 336/661-1660
Toll-free: 800.858.4477
Issue Date: 10.15.13
Manual P/N 114509 rev. D
Printed in the USA
For machines beginning with S/N J08072511 and above
Machine Serial No.
Models:
P5-24
5HP with 24" Tank
P5-27
5HP with 27" Tank
P7-30
7.5HP with 30" Tank
Model P5-24
COPYRIGHT © 2013 All rights reserved Printed in the USA
For future reference, record your Remote Waste Handling Systems information in the box below.
Model Number__________________________ Serial Number_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________
ATTENTION:
The Waste Handling System model no.,
serial no., voltage, Hz and phase are
needed to identify your machine and to
answer questions.
The Serial No. is located on the front
of the remote-mounted control cabinet
Please have this information on-hand
if you call for service assistance.
National Service Department
In Canada: In the USA:
Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477
Tel: 905/ 562-4195 Tel: 336/ 661-1556
Fax: 905/ 562-4618 Fax: 336/ 661-1660
The USGBC Member Logo is a trademark owned by the U.S. Green Building Council and is used by permission. The logo signies only that
Moyer Diebel is a USGBC member; USGBC does not review, certify or endorse the products or services offered by its members.
http://www.championindustries.com/canada/register
REGISTER YOUR PRODUCT ONLINE
Make sure you are connected to the internet then enter the address below.
In the U.S.A
In Canada
http://www.championindustries.com/register
PRODUCT REGISTRATION
BY FAX
(336) 661-1660 in the USA
1-(800) 204-0109 in Canada
IMPORTANT IMPORTANT
Model Serial #
Date of Installation:
Company Name:
Telephone #: ( ) ---
Contact:
Address:
Address:
Telephone #:
Contact:
Installation Company:
(Street) Province Postal Code
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
PRODUCT REGISTRATION CARD
COMPLETE THIS FORM AND FAX TO:
Revision History
Revision Revised Serial Number Revision
Date Pages Effectivity Description
Revision History
10.10.08 All J08072511 Released First Edition
2.15.10 8 J08072511 Added trough conversion kit instructions
10.11.10 34-35 J08072511 Added Key, P/N 113728 to P/L
49 All Added 2HP 380V/50/3PH to P/L
4.2.12 33 All Changed P/N 111939 description & added
P/N 319310 Auger Assembly
10.15.13 49 All Changed Item 9 to P/N 109568
A revision might be a part number change, a new instruction, or other information that was not
available at print time. We reserve the right to make changes to these instructions without notice
and without incurring any liability by making the changes. Equipment owners may request a
revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling
1 (800) 263-5798 in Canada.
i
Limited Warranty
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,
and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts,
as set out below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name
"Champion" and installed within the United States and Canada to be free from defects in material and workman
ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by
Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not
returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election,
will either repair or replace the defective machine or accept return of the machine for full credit; provided;
however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular
working hours by a Champion authorized service technician. Defective parts become the property of Champion.
Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection
with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine.
The following are not covered by Champion's warranty:
a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operator’s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from
chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to
connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical
dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage
caused by labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EX-
TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL
NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND
CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS
OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines
to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.
ii
Revision History ...........................................................................................................i
Limited Warranty ...........................................................................................................ii
Model Descriptions ...........................................................................................................iv
Introduction..........................................................................................1
Theory of Operation....................................................3
Waste Handling Precautions ......................................6
Recirculating Pump Trough Connections ...................8
Installation............................................................................................9
Receiving....................................................................10
Utility Connections......................................................11
Initial Start-up ..................................................................................................13
Electrical Controls.......................................................15
Mechanical Adjustments.............................................17
Water Fill Adjustments................................................19
System Operation Checks..........................................20
Operation.............................................................................................. 23
Cleaning and Maintenance................................................................. 25
Cleaning......................................................................26
Maintenance...............................................................27
Troubleshooting..........................................................29
Service Replacement Parts ................................................................ 31
Remote Control Cabinet Component Selection Chart........................ 63
Electrical Schematic........................................................................................ 64
Table of Contents
Table of Contents
Waste Handling Systems: P5-24, P5-27, and P7-30
iii
Model Descriptions
Model Descriptions
P5-24
24" diameter waste grinding chamber with 5 HP grinder motor
4 stationary cutter blocks and 2 tool-steel cutting blades.
Flatware saver
Pressure switch water-level control
Mounted start/stop station
Remote mounted control cabinet
Close-coupled water press/extractor with 2 HP motor
(700 lb/hr. input capacity)
P5-27 and P5-30
27" or 30" diameter waste grinding chamber with 5 HP grinder motor respectively
4 stationary cutter blocks and 2 tool-steel cutting blades.
Flatware saver
Pressure switch water-level control
Mounted start/stop station
Remote mounted control cabinet
Close-coupled water press/extractor with 2 HP motor
(700 lb/hr. input capacity)
P7-30
30" diameter waste grinding chamber with 7.5 HP grinder motor
4 stationary cutter blocks and 2 tool-steel cutting blades.
Flatware saver
Pressure switch water-level control
Mounted start/stop station
Remote mounted control cabinet
Close-coupled water press/extractor with 3 HP motor
(1000 lb/hr. input capacity)
Optional Equipment (consult factory)
Anti-vibration feet
Recirculating pump
Flushing systems for pulper and water press
Deodorizer injector
Remote start/stop station (unmounted)
Automatic shut-down timer
Spray reel - 30 ft. (unmounted)
Feed tray and hood assembly
Trough feed congurations
iv
Introduction
Introduction
1
Theory of Operation
Fresh make-up
water
Recirculated
slurry water
WASTE
IN
Grinding
disk
Cutters
Pulper
motor Drain
SLURRY OUT
Drain/overflow
Pulp compression
cone
Slurry PULP
OUT
Slurry auger
and screen
Optional slurry
recirculating
pump
2
Andere Handbücher für P5-24
1
Dieses Handbuch passt für folgende Modelle
2
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