Champion 100199 Bedienungsanleitung

REV 100199-20151029

DANGER: Not intended for use in critical life support application.

DANGER: Generator must be installed and operated outdoors only.

CALIFORNIA PROPOSITION 65 WARNING

Certain components in this product and its related accessories contain chemicals known to the state of California

to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

CALIFORNIA PROPOSITION 65 WARNING

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth

defects or other reproductive harm.

DISCLAIMERS

All information, illustrations and specications in this manual are based on the latest information available at

the time of publishing. The illustrations used in this manual are intended as representative reference views only.

Products are under a continuous improvement policy. Thus, information, illustrations and/or specications to explain

and/or exemplify a product, service or maintenance improvement may be changed at any time without notice.

No part of this publication may be reproduced or used in any form by any means – graphic, electronic or

mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the

written permission of Champion Power Equipment (CPE).

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info & Updates

• Frequently Asked Questions

• Tech Bulletins

• Product Registration

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.

This manual must be used with Champion Power Equipment (CPE) manuals:

• Installation Manual, Part No. 101049

• Transfer Switch Manual, Part No. 101111

It is also recommended to refer to the reference materials list on

page 16 of the Installation Manual.

Model 100199

CONTENTS

INTRODUCTION ........................... 5

Home standby generator....................5

PartsIncluded...........................5

General information, Standards and Codes.......6

SAFETY ................................. 7

Safety Symbol Denitions...................7

Installation Hazards. . . . . . . . . . . . . . . . . . . . . . . . 8

Before Starting...........................9

OperatingHazards........................9

Accidental Starting .......................10

Carbon Monoxide Hazards..................10

Electrical Shock Hazards...................11

Fire/Explosion Hazards . . . . . . . . . . . . . . . . . . . . 11

Burn Hazards ...........................12

Entanglement Hazards . . . . . . . . . . . . . . . . . . . . 12

BatteryHazards.........................12

Safety Labels ...........................12

SafetyLabelsonUnit....................... 13

Safety, Serial/Model, Nameplate Label Locations . . . 14

GENERAL INFORMATION ...................15

Component Identication – 8.5 kW Generator. . . . 15

Component Identication – Engine............16

ControlPanel ..........................16

Main Circuit Breaker. . . . . . . . . . . . . . . . . . . . . . . . 16

ExerciseSwitch........................... 16

Set Exercise Time.......................... 17

HourMeter.............................. 17

Engine Control Module ...................... 17

ResetFaultCode(s) ........................ 17

ATS Control Module ........................ 18

BatteryCharger.........................19

Emission Requirements....................19

Specications...........................20

Fuel System............................21

Battery Requirements .....................21

BatteryCharging ........................21

Model and Serial Number . . . . . . . . . . . . . . . . . . 21

OPERATION .............................22

Enclosure and Access.....................22

Pre-Start Checklist .......................22

Turning Off the Generator ..................22

MAINTENANCE...........................23

Scheduled Maintenance Chart...............23

Engine Oil .............................23

Engine Oil Requirements . . . . . . . . . . . . . . . . . . . . 23

Checking the Engine Oil Level................. 23

Changing the Engine Oil Level................. 24

Inspect and Clean Engine Air Cleaner..........25

Spark Plug.............................25

Battery Maintenance......................26

Corrosion Protection ......................26

Maintenance After Submersion . . . . . . . . . . . . . . 26

Storage...............................26

Return to Service after Storage ................ 27

Engine Parts Diagram....................... 28

EnginePartsList.......................... 29

Enclosure and Assemblies Diagram............. 30

Enclosure and Assemblies Parts List . . . . . . . . . . . . 31

Alternator and Exhaust System Diagram . . . . . . . . . 32

Alternator and Exhaust System Parts List......... 33

ControlPanelDiagram...................... 34

Control Panel Parts List . . . . . . . . . . . . . . . . . . . . . 35

Model 100199

CONTENTS

Part No. 101048 Rev. B

WiringDiagram........................... 36

TROUBLESHOOTING.......................37

ADDITIONAL INFORMATION.................39

Identify / Select Standby Circuits . . . . . . . . . . . . . 39

Surge Protection.........................39

Customer Familiarization Summary . . . . . . . . . . . 40

HSB, ATS Model & Serial Reference

Back-UpCircuits ........................41

Maintenance and Service Record.............42

Model 100199

INTRODUCTION

Congratulations on your purchase of a Champion Power

Equipment (CPE) home standby generator. This generator is

designed and engineered in the USA to exacting standards of the

North American market. This engine-powered generator meets

all Environmental Protection Agency (EPA) Phase 3 requirements

and is approved by CETLUS as tested to UL2200 and CSA22.2 No.

100 in both the USA and Canada.

With proper use and maintenance, this generator will provide

years of satisfying service.

The Champion Staff,

Champion Power Equipment

12039 Smith Ave.

Santa Fe Springs, CA 90670

Toll-free: 1-877-338-0999

Mon-Fri 8:30 AM – 5:00 PM (PST/PDT)

www.championpowerequipment.com

HOME STANDBY GENERATOR

This home standby generator is intended exclusively for outdoor

installation. This generator will operate using either liquied

petroleum gas (LPG) or natural gas (NG).

This generator is designed to supply typical home load such as:

• Induction motors – sump pumps, refrigerators, air

conditioners, furnaces

• Electronic items – televisions, computers

• Household lighting

• Microwaves

• This generator is not intended for use in critical life

support applications.

Proper sizing of the generator is required to ensure proper

operation of appliances. Some appliances require additional

wattage to start and must be considered.

PARTS INCLUDED

Your HSB ships with the following:

• Operators Manual

• Installation Manual

• Oil Drain Pan

• Flexible Fuel Line

• HSB Enclosure Keys

• Battery Cable Connection

• LPG Low-speed and Main Converting Jets

• Jet Change Tool

• Lock Nut M6, Flange

• Washer, Ø6

• Flange bolt, M6 x 20

Model 100199

INTRODUCTION

6Part No. 101048 Rev. B

GENERAL INFORMATION,

STANDARDS AND CODES

The following information related to General Information and

Standards was gathered from the list of publications related

to installing the HSB generator. A multitude of other materials

related to generators were also used concerning common

practice, knowledgeable installation practices, certied

electrical experience and work related experiences. This

information is not all inclusive and the manufacturer strongly

recommends the owner and installer become familiar with all

pertinent codes, standards and regulations. Always check for

the latest publications date to ensure you are current. Have

only a qualied/certied electrician or installation technician

who is knowledgeable about applicable codes, standards and

regulations install and service the generator.

NFPA NO. 30, FLAMMABLE AND CONBUSTIBLE LIQUID

CODE