Check-line DTS-200 Bedienungsanleitung

CHECK•LINE®

BY ELECTROMATIC

MODEL DTS

DIGITAL TENSION METER

Operating Manual

–1 –

TABLE OF CONTENTS

1.0 Introduction................................................................................................................. 02

2.0 Overview of Operating And Display Elements .......................................................... 03

3.0 Set-up ...................................................................................................................... 06

3.1 Charging the battery

3.2 Turning the tension meter ON and OFF

4.0 Tension Meter Settings ............................................................................................... 07

4.1 Procedure

4.2 Setting chart

4.3 Material menu

4.4 Password

4.5 Factory Reset

5.0 Operation .................................................................................................................... 10

5.1 Requirements

5.2 Material thickness compensator

5.3 Zero adjustment of the measurement position

5.4 Inserting and removing the maaterial to be measured

5.5 Damping

5.6 ALARM function

5.7 Cal. adjustment

5.8 Peak Value

6.0 Creating a Material Characteristic .............................................................................. 16

6.1 Calibration procedure

6.2 Verifying the calibration

6.3 Memory functions

6.4 Save data

6.5 Displaying the saved measured values

6.6 Deleting the saved measured values

7.0 Specications............................................................................................................. 21

7.1 General specications

7.2 Available models

7.3 Guide rollers

8.0 Maintenance and Cleaning ............................................................................................ 23

8.1 Maintenance

8.2 Cleaning

9.0 Warranty...................................................................................................................... 24

WARNING: Tensions that exceed the tension range of the instrument by more

than 100% may cause permanent damage to the measuring spring and must be

avoided under any circumstances.

– 2 –

1.0 INTRODUCTION

The DTS is supplied as a complete kit that includes:

(1) Tension meter with accumulator and AC adapter with country

adapters (EU, US, UK)

(1) Certicate of compliance with the order 2.1 under EN 10204

(1) Operating Instructions

(1) Carrying case

NOTE: Unpack the tension meter and inspect it for shipping damage. Notices of

defect must be led, in writing, at the latest within 10 days on receipt of the goods.

2.0 OVERVIEW OF OPERATING AND DISPLAY ELEMENTS

12345678910111213

1. Filament guide

2. Guide rollers

3. Measuring roller

4. Material to be measured

5. Display

6. USB interface / power connector

07. Thumbpiece

08. MEMORY key

09. Arrow key

10. ESC / EXIT key

11. SET / DAMP key

12. POWER / ZERO key

13. Adjustment wheel for material thickness compensator

(subject to model or measuring range, otherwise a cover cap is provided)

FIG. 1

– 3 –

Numeric display

Display with Bargraph

Adjusted material

diameter

Info on material

Damping

Current reading

Memory mode (data

stored in the memory)

Battery status indicator

Measurement unit

MIN/MAX Alarm

Adjusted material

diameter

Info on material

Damping

Current reading

MIN.-alarm value

Tension range

Memory mode (data

stored in the memory)

Battery status indicator

Measurement unit

Peak values MIN/MAX AlarmMAX.-alarm value

FIG. 2

FIG. 3

– 4 –

Graphic display

Adjusted material

diameter

Damping

Current reading MIN.-alarm value

Tension range

Memory mode (data

stored in the memory)

Battery status indicator

Measurement unit

Alarm values

MIN/MAX Alarm

MAX.-alarm value

Measured values

as graph

Info on material

The Y-axis can be scaled with the and buttons.

3 Scalings: total measuring range, set limits range plus approx. 1/3 of

MAX.-alarm value and minus approx. 1/3 of MIN.-alarm value, set limits range.

The scaling is only possible, if limit values are entered and the damping is not

activated.

With the or button the X-axis can be scaled. The setting range is 0.5 to

60 sec.

The scaling can also be changed during the measurement, whereby values

already displayed are deleted when the X-axis is changed.

FIG. 4

– 5 –

3.0 SETUP

The tension meter is delivered with a built-in rechargeable LiPo battery, which has been

charged at the factory. The tension meter can only be switched on if the battery is still

working, i.e. if the battery has enough charge. If the instrument does not power up or if

the battery level indicator shows only one bar after power-up switching the tension

meter on, the battery needs to be recharged.

NOTE: To ensure maximum battery life, avoid discharging the battery completely or

charging it frequently for short periods. The battery should not be stored for a extended

period of time when empty. After a maximum storage period of one year, the battery has

to be recharged.

3.1 Charging the Battery

To charge the battery, connect the cable of the AC adapter to the low USB output. The

battery can also be charged by connecting the USB cable to a PC. When the battery is

fully charged, the battery level indicator will show 5 bars . The charging time is

approx. 3 ½ hours (using the AC adapter).

NOTES: It is not possible to overcharge the battery. The battery can only be charged

at a temperature between +5 °C and +45 °C. Before you connect the AC adapter, verify

that the supply voltage is correct (100 V – 240 V).

3.2 Switching the tension meter ON and OFF

To switch ON

Press and hold the button (for approx. 1 sec.) until the DISPLAY shows the

measuring range, the software and hardware versions, e.g. E 1.0, and then “0”. During

startup, the tension meter performs an automatic zero adjustment (see Section 5.3).

Holding the button makes the display freeze so that you can read the measuring

range and the software and hardware versions.

While switching on the tension meter, make sure not to move it. This will

cause the automatic zero adjustment to be faulty

To switch OFF

Automatic Switch Off : After 3 minutes of non-use the tension meter will switch off.

Manual Switch Off : Press and hold the button for ve seconds.

– 6 –

4.0 TENSION METER SETTINGS

Thumbpiece positions

Pos. 1Pos. 2 Pos. 0

2 = Measurement position

0 = Adjustment position

1 = Threading position (guide rollers in their forward position

Menu settings can be changed with the thumbpiece in

Pos. 0 (Adjustment position). To perform measurements the

thumbpiece must be in the measurement position (Pos. 2).

4.1 Procedure

1. Press the and buttons simultaneously to access the main menu.

2. The and buttons can be used to select the various menu items of the main

menu, the submenus and the settings menus.

3. Press the button to open the selected menu; by pressing the or button you

can close the menu without saving changes.

4. In menus with multi-digit elds (e.g. date) use the and buttons to move

forward and backward between digits.

5. Press the button to save the settings and exit the settings menu or press the

button to exit the current menu without saving.

6. To exit the main menu press the button.

FIG. 5

– 7 –

4.2 Tension Meter settings chart

Main Menu Submenu Settings Menu Description

Material [1] to [11] Section 4.3 Material set up

Cal.

Adjustment

— [–10%] – [+10%] Section 5.7

Display

Section 6.5

—

[numeric]

[Bargraph]

[Graphic}

• Measured value displayed as number and alarm

monitoring

• Measured value displayed as number, bar graph trend

display and alarm monitoring

• Measured value displayed as graphical trend,

measured value/limit values as numbers

Alarms

—

[ON], [OFF] Activate/deactivate the alarm for all calibrations.

The alarm of a material characteristic is only active if the

[Alarm] menu item in Material Setup is activated as well.

Peak Display [ON], [OFF] Activate/deactivate the peak values in the bar graph

display.

Settings

Tension Unit [cN], [N], [lb], [g], [kg] Set the measurement unit.

The available units may vary depending on the measur-

ing range of the device.

Diameter

Unirt

[mm], [inch] To select betwen mm and inch.

Contrast [0] – [10] To adjust the contrast

Backlight [ON]. [OFF}, [AUTO] Switch the display light on or off. With the AUTO setting,

the light switches on and off automatically depending on

the ambient light.

Brightness [1}, [2], [3] Set the display brightness

Screen

Rotation

[0°], 90°], [180°],

[270°], [AUTO]

To set the display orientation to be xed or to automati-

cally adapt to the current orientation of the device.

Auto Power

Off

[ON], [OFF] Toggle the AUTO POWER OFF function on and

off

Language [EN], [DE] Select English or German user language

Date/Time [Time], [Date], [Time

Format]

Set the time, date, and date/time format

Password [0000], [9999] Section 4.4

Factory Reset Reset to the factory settings

Factory settings are in bold text.

– 8 –

Material Setup Submenu Settings Menu Description

No. of the

characteristic-

material curve

1 - 5

— [character],

[numbers],

special character]

To enter a name for the selected material

characteristic.

Damping — [1] – [9]; [5] Section 5.5

Alarms

—[ON], [OFF] To activate or deactivate the alarm function for the

material characteristic.

High Limit

—

[0000] - [9999] Activate/deactivate the alarm for all calibrations.

The alarm of a material characteristic is only active if

the [Alarm] menu item in Material Setup is activated

as well.

Low Limit [0000] - [9999] Activate/deactivate the peak values in the bar graph

display.

Calibration 6.1

Start To perform a calibration, follow the instructions shown

on the display.

Cal. Points

between [10 %] and

[100 %] of the tension

range

Set three calibration points for which a calibration

should be performed.

Weights [cN/daN] [g/kg] Set the unit of the calibration weights used.

4.3 Material Menu

In the material menu you can make the settings for the selected material characteristics

and perform the calibration. To perform the calibration, the weights for the selected

calibration points must be available.

4.4 Password

Setting a password blocks the access to some menu parts for unauthorized users:

0000 All menus are accessible.

0001 – 0999 The Material, Cal. Adjustment, Settings, and Memory Settings menus

are locked

1000 – 9999 The entire menu is locked.

NOTE: To apply a changed password, exit the main menu. Entering 0000 as the

password disables the password feature. If you forgot the password, please contact

the factory to request the master password. As an alternative, you can perform a factory

reset. Please note, that in this case, you will lose any customer-dened calibrations.

4.5 Factory Reset

A factory reset resets the tension meter to its original manufacturer settings.

This procedure will delete all settings, including any customer-dened material

characteristics (calibrations); the factory calibration, however, will be kept.

Customer calibrations will be deleted.

– 9 –

5.0 OPERATION

5.1 Requirements

1. Switch the tension meter on (Section 3.2)

2. Dene the required tension meter settings (Section 4.2)

3. Select the desired material characteristic (Section 4.3)

4. Set the material thickness compensator (Section 5.2), if equipped

5. Bring the tension meter into the desired measuring position and carry out a zero

adjustment as described in Section 5.3, if required.

5.2 Material thickness compensator (only for devices with a thumbwheel)

The 3-roller-system for tension measurement relies on the displacement of the middle

roller (measuring roller) to give an indication of the

line tension. As the material thickness changes, there

will be a change in the tension reading, even when

the line tension has not changed. To compensate

for this effect, high-range instruments are usually

equipped, as necessary, with a material thickness

compensator, which automatically shifts the outer

rollers. To adapt the tension meter to the diameter

of the material to be measured, push the thumbpiece

into the adjustment position “0” (Section 4.0) and

pull the thumbwheel of the material thickness

compensator backward to the adjustment position

(Figure 6). Turn it clockwise or anti-clockwise until

the desired diameter, such as , appears in the upper

right part of the display. Then push the thumbwheel

of the material thickness compensator back to the measurement position (Figure 6). If

you set a diameter that has not been calibrated for the selected material characteristic,

the set diameter is displayed with a black background color, e.g., the tension meter can

be used anyhow, but please note, that depending on the material to be measured, slight

deviations in the measured values might occur.

If you rotate the thumbwheel while the thumbpiece is in position 2

(measuring position Figure 1), the reading on the display will be updated,

but the value will not be used by the instrument to determine the tension—

false measurement! The maximum material thickness you can set is

2.50 mm. Setting a higher diameter can damage the tension meter.

3 = Measurement position

4 = Adjustment position

Pos. 3 Pos. 4

FIG. 6

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