Chicago Electric 96435 Installationshandbuch

BELT SANDER

4 INCHES X 24 INCHES

Model

96435

SET UP AND OPERATING INSTRUCTIONS

Diagrams within this manual may not be drawn proportionally.

Due to continuing improvements, actual product may differ slightly from the product described herein.

Distributed Exclusively Harbor Freight Tools

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions or replacement parts, please call 1-800-444-3353.

Page 2SKU 96435 For technical questions, please call 1-800-444-3353.

SAVE THIS MANUAL

Keep this manual for the safety warnings and precautions, assembly, operating,

inspection, maintenance and cleaning procedures. Write the product’s serial number

in the back of the manual near the assembly diagram (or month and year of purchase if

product has no number). Keep this manual and the receipt in a safe and dry place for

future reference.

IMPORTANT SAFETY INFORMATION

In this manual, on the labeling, and all other information

provided with this product:

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates a hazardous situation

which, if not avoided, will result in death or

serious injury.

WARNING indicates a hazardous situation

which, if not avoided, could result in death

or serious injury.

CAUTION, used with the safety alert

symbol, indicates a hazardous situation

which, if not avoided, could result in minor

or moderate injury.

NOTICE is used to address practices not

related to personal injury.

CAUTION, without the safety alert symbol,

is used to address practices not related to

personal injury.

DANGERDANGER

WARNINGWARNING

CAUTIONCAUTION

NOTICENOTICE

CAUTIONCAUTION

Page 3SKU 96435 For technical questions, please call 1-800-444-3353.

GENERAL SAFETY RULES

WARNING! Read all instructions

Failure to follow all instructions listed below may result in electric shock,

re, and/or serious injury. The term “power tool” in all of the warnings listed

below refers to your mains-operated (corded) power tool or battery-operated

(cordless) power tool.

SAVE THESE INSTRUCTIONS

Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the

presence of ammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet. Never modify the plug in any

way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodied plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or

unplugging the power tool. Keep cord away from heat, oil, sharp edges

or moving parts. Damaged or entangled cords increase the risk of electric

shock.

When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.

Personal safety

Stay alert, watch what you are doing and use common sense when operating

a power tool. Do not use a power tool while you are tired or under the

inuence of drugs, alcohol or medication. A moment of inattention while

operating power tools may result in serious personal injury.

Use safety equipment. Always wear eye protection. Safety equipment

such as dust mask, non-skid safety shoes, hard hat, or hearing protection

used for appropriate conditions will reduce personal injuries.

Page 4SKU 96435 For technical questions, please call 1-800-444-3353.

Avoid accidental starting. Ensure the switch is in the off-position before

plugging in. Carrying power tools with your nger on the switch or plugging in

power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on. A

wrench or a key left attached to a rotating part of the power tool may result in

personal injury.

Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewellery. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewellery or long

hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of these

devices can reduce dust-related hazards.

Power tool use and care

Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it

was designed.

Do not use the power tool if the switch does not turn it on and off. Any power

tool that cannot be controlled with the switch is dangerous and must be

repaired.

Disconnect the plug from the power source and/or the battery pack from

the power tool before making any adjustments, changing accessories,

or storing power tools. Such preventive safety measures reduce the risk of

starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow

persons unfamiliar with the power tool or these instructions to operate

the power tool. Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tools

operation. If damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc., in accordance with these

instructions and in the manner intended for the particular type of power tool,

taking into account the working conditions and the work to be performed. Use

of the power tool for operations different from those intended could result in a

hazardous situation.

Page 5SKU 96435 For technical questions, please call 1-800-444-3353.

Service

Have your power tool serviced by a qualied repair technician using only

identical replacement parts. This will ensure that the safety of the power tool

is maintained.

SPECIFIC SAFETY RULES

Maintain labels and nameplates on the tool. These carry important safety

information. If unreadable or missing, contact Harbor Freight Tools for a

replacement.

Avoid unintentional starting. Prepare to begin work before turning on the tool.

When using a handheld power tool, maintain a rm grip on the tool with both

hands to resist starting torque.

Do not lay the tool down until it has come to a complete stop. Moving parts can

grab the surface and pull the tool out of your control.

Do not leave the tool unattended when it is plugged into an electrical outlet. Turn

off the tool, and unplug it from its electrical outlet before leaving.

Use clamps (not included) or other practical ways to secure and support the

workpiece to a stable platform. Holding the work by hand or against your body is

unstable and may lead to loss of control, and personal injury.

This product is not a toy. Keep it out of reach of children.

People with pacemakers should consult their physician(s) before use.

Electromagnetic elds in close proximity to heart pacemaker could cause

pacemaker interference or pacemaker failure. In addition, people with

pacemakers should:

• Avoid operating alone.

• Do not use with power switch locked on.

• Properly maintain and inspect to avoid electrical shock.

• Any power cord must be properly grounded. Ground Fault Circuit Interrupter

(GFCI) should also be implemented – it prevents sustained electrical shock.

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities, contains chemicals known [to the State of California] to

cause cancer, birth defects or other reproductive harm. Some examples of these

chemicals are:

Lead from lead-based paints

Crystalline silica from bricks and cement or other masonry products

Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type

of work. To reduce your exposure to these chemicals: work in a well ventilated

Page 6SKU 96435 For technical questions, please call 1-800-444-3353.

area, and work with approved safety equipment, such as those dust masks that

are specially designed to lter out microscopic particles. (California Health &

Safety Code § 25249.5, et seq.)

The warnings, precautions, and instructions discussed in this instruction manual

cannot cover all possible conditions and situations that may occur. It must be

understood by the operator that common sense and caution are factors which

cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS.

GROUNDING

Improperly connecting the grounding wire can result in

electric shock.

Check with a qualied electrician if you are in doubt as to

whether the outlet is properly grounded. Do not modify

the power cord plug provided with the tool. Never remove

the grounding prong from the plug. Do not use the tool if

the power cord or plug is damaged. If damaged, have it

repaired by a service facility before use. If the plug will not

t the outlet, have a proper outlet installed by a qualied

electrician.

Grounded Tools: Tools with Three Prong Plugs

Tools marked with “Grounding Required” have a three wire cord and three prong

grounding plug. The plug must be connected to a properly grounded outlet. If

the tool should electrically malfunction or break down, grounding provides a low

resistance path to carry electricity away from the user, reducing the risk of electric

shock. (See 3-Prong Plug and Outlet.)

The grounding prong in the plug is connected through the green wire inside the

cord to the grounding system in the tool. The green wire in the cord must be the

only wire connected to the tool’s grounding system and must never be attached

to an electrically “live” terminal. (See 3-Prong Plug and Outlet.)

The tool must be plugged into an appropriate outlet, properly installed and

grounded in accordance with all codes and ordinances. The plug and outlet

10.

WARNINGWARNING

Page 7SKU 96435 For technical questions, please call 1-800-444-3353.

should look like those in the following illustration.

(See 3-Prong Plug and Outlet.)

3-Prong Plug and Outlet Outlets for 2-Prong Plug

Double Insulated Tools: Tools with Two Prong Plugs

Tools marked “Double Insulated” do not require grounding. They have a special

double insulation system which satises OSHA requirements and complies

with the applicable standards of Underwriters Laboratories, Inc., the Canadian

Standard Association, and the National Electrical Code.

(See Outlets for 2-Prong Plug.)

Double insulated tools may be used in either of the 120 volt outlets shown in the

preceding illustration. (See Outlets for 2-Prong Plug.)

Extension Cords

Grounded tools require a three wire extension cord. Double Insulated tools can

use either a two or three wire extension cord.

As the distance from the supply outlet increases, you must use a heavier gauge

extension cord. Using extension cords with inadequately sized wire causes a

serious drop in voltage, resulting in loss of power and possible tool damage.

(See Table A.)

The smaller the gauge number of the wire, the greater the capacity of the cord.

For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.

(See Table A.)

When using more than one extension cord to make up the total length, make

sure each cord contains at least the minimum wire size required. (See Table A.)

If you are using one extension cord for more than one tool, add the nameplate

amperes and use the sum to determine the required minimum cord size.

(See Table A.)

If you are using an extension cord outdoors, make sure it is marked with the

sufx “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.

Page 8SKU 96435 For technical questions, please call 1-800-444-3353.

Make sure the extension cord is properly wired and in good electrical condition.

Always replace a damaged extension cord or have it repaired by a qualied

electrician before using it.

Protect the extension cords from sharp objects, excessive heat, and damp or wet

areas.

RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD LENGTH

25 Feet 50 Feet 75 Feet 100 Feet 150 Feet

0 – 2.0 18 18 18 18 16

2.1 – 3.4 18 18 18 16 14

3.5 – 5.0 18 18 16 14 12

5.1 – 7.0 18 16 14 12 12

7.1 – 12.0 18 14 12 10 -

12.1 – 16.0 14 12 10 - -

16.1 – 20.0 12 10 - - -

TABLE A * Based on limiting the line voltage drop to ve volts at 150% of the rated amperes.

Symbology

Double Insulated V~ Volts Alternating Current

Canadian Standards Association AAmperes

Underwriters Laboratories, Inc. n0xxxx/min. No Load Revolutions per Minute

(RPM)

Page 9SKU 96435 For technical questions, please call 1-800-444-3353.

SPECIFICATIONS

Electrical

120 V~ / 60 Hz / 10 Amp (Peak) / 1200 Watts

2800 RPM Motor/ 1640 Belt Feet Per Minute

2-Prong, Polarized Power Plug

16 AWG x 6’ Long Power Cord

Sanding Belt Size 4” Wide x 24” Long

Additional Features Dust Bag / Quick Release for Belt Changing

Large Front Handle for Maximum Control

Overall Dimensions 14-1/2” L x 6-1/2” W x 8.0” H

Net Weight 14 lb.

UNPACKING

When unpacking, check to make sure that the item is intact and undamaged. If

any parts are missing or broken, please call Harbor Freight Tools at the number shown

on the cover of this manual as soon as possible.

SET UP INSTRUCTIONS

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the

beginning of this manual including all text under subheadings therein

before set up or use of this product.

Risk of accidental starting; resulting in serious personal

injury. Turn the Power Switch of the tool to its “OFF”

position and unplug the tool from its electrical outlet before

assembling or making any adjustments to the tool.

Note: For additional information regarding the parts listed in the following pages, refer

to the Assembly Diagram near the end of this manual. Before assembling, make

sure Sander is turned off and unplugged from outlet.

Assembly

To attach the Dust Bag (74), simply insert the opening of the Dust Bag onto the

Dust Chute (28) of the Belt Sander. Always empty the Dust Bag after each use

of the Sander. Then replace the Dust Bag. (See Figure A, next page.)

To replace the Sanding Belt (33), pull out on the Belt Release Lever (75). Slide

the old Sanding Belt off the Front Wheel (71) and Rear Wheel (40). Insert a

new Sanding Belt onto the Front and Rear Wheels. Then push the Belt Release

Lever back to its original position. NOTE: To adjust the on-center tracking of

the Sanding Belt, turn on the Belt Sander. Then use the Adjusting Knob (57) to

adjust the tracking to the left or right until the Sanding Belt rotates on-center with

the Front Cover (35). During setup of the Sanding Belt (33), please note the

WARNINGWARNING

Page 10SKU 96435 For technical questions, please call 1-800-444-3353.

DUST BAG (74)

DUST CHUTE (28)

BELT RELEASE LEVER (75)

FRONT WHEEL (71)

REAR WHEEL (40)

FRONT COVER (35)

BELT

RELEASE

LEVER

(75)

SANDING BELT (33)

FIGURE A

direction of the arrow inside the Sanding Belt (33). This arrow must be consistent

with the rotation arrow on the Rear Wheel (40). (See Figure A, next page.)

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the

beginning of this manual including all text under subheadings therein

before set up or use of this product.

Always wear ANSI-approved safety impact goggles and a dust mask or respirator

when using this Belt Sander.

Check the condition of the Sanding Belt (33) by pushing it and viewing the Belt

surface and edges. Replace the Belt if it is torn or the surface is not rough.

(See Figure A.)

Attach the Dust Bag (74) to the tool. (See Figure A.) Make sure Sander is

unplugged and turned off before attaching Dust Bag.

Plug the Power Cord (8) into the nearest 120 volt, grounded, electrical outlet.

Lift the Belt Sander, and squeeze the Power Switch (4). (See Figure A.)

As the Sanding Belt (33) rotates, observe the Belt to ensure it is turning on-center

of the Front Cover (35). If it is not, turn the Adjusting Knob (57) left or right until

the Belt turns on-center. (See Figure A.)

POWER SWITCH (4)

ADJUSTING KNOB (57)

LOCK

BUTTON

(76)

SOFT GRIP (2)

CLAW HANDLE (60)

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