Clarke XR60DV Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

GC08/23 -Rev 1

ORIGINAL INSTRUCTIONS

DUAL VOLTAGE DIESEL/PARAFFIN HEATERS

MODEL NO: XR60DV, XR80DV, XR110DV, XR160DV, &

XR210DV

PART NO: 6931015, 6931019, 6931023, 6931027 & 6931032

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product. Before attempting to use this

product, please read this manual thoroughly and follow the instructions

carefully.

SPECIFICATIONS

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Model XR60DV XR80DV XR110DV XR160DV XR210DV

Part No 6931015 6931019 6931023 6931027 6931032

Burn Rate: (Btu/hr) 50,000 70,000 100,000 160,000 210,000

Fuel consumption 1.6 L/hr 1.9 L/hr 2.8 L/hr 3.91 L/hr 4.16 L/hr

Approx Running Time 9.4 hr 11.9 hr 11.4 hr 13.5 hr 12.7 hr

Electrical input 110v/230V ~ 50Hz

Power 175 W 185 W 195 W 310 W 350 W

Max.Outlet Temp 1300°F (704°C)

Fuel Tank Capacity 15 L 22.7 L 32 L 53 L 53 L

Ignition system Electric Ignition

Primary Safety Control Flame failure device

Weight (kg) 15.2 15.5 18.3 24.6 24.6

Dims (D x W x H) mm 830 x 410

x 628

830 x 410

x 648

905 x 413

x 700

1045 x 528

x 692

1045 x 528

x 692

Minimum Fuel Level 5L 6L 6L 10L 10L

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

FUNCTION AND OPERATING PARAMETERS

This is a multi-fuel (Diesel or Paraffin), forced air heater. It’s intended use is for

drying and the warming of commercial/industrial buildings where adequate

ventilation is provided.

This is a forced air unit, where a fan pushes the air through the heater body.

Proper combustion depends upon this air flow; therefore, the heater must not

be, modified or operated with parts removed or missing. Likewise, safety

systems must not be circumvented or modified in order to operate the heater.

• It must be operated as prescribed in the operating manual.

• Is not intended to be used for domestic use or for the heating of

habitable areas.

• Is not intended to be used to reach and maintain a certain level of

human thermal comfort within an enclosed space in which the heater is

situated.

• Is not intended to be used in enclosed areas with restricted ventilation.

• Is not for use in areas with high levels of fluctuating drafts.

• The heater must be placed on a flat, level, non combustible surface

during operation.

• Is not intended for warming animals or live stock.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY WARNINGS

Your safety is important to you and to others, so please read these instructions

before you operate this heater.

1. Failure to comply with the precautions and instructions provided with this

heater can result in death, serious bodily injury and property loss or

damage from the hazards of fire, explosion, burns, asphyxiation, carbon

monoxide poisoning, and/or electric shock.

2. Only persons who understand and follow the instructions should use or

service this heater.

3. When used, the heater should rest on a suitable insulating material

extending beyond the heater in all directions

4. This heater is not for home or recreational vehicle use.

5. DO NOT use petrol or volatile fuels.

6. Disconnect the heater from the power supply before adding fuel.

7. ALWAYS re-fuel outdoors away from any open flame or other sources of

ignition.

8. DO NOT use an external fuel source.

9. DO NOT use the heater where flammable liquids or vapours may be

present.

10. DO NOT start the heater when the combustion chamber is hot.

11. Plug the electrical cable into a properly earthed power supply.

12. DO NOT leave the heater unattended when in use.

13. DO NOT start or use the heater if there is unburnt fuel in the combustion

chamber.

14. The heater must be placed on flat, level, non combustible surface during

operation.

SAFETY SYMBOLS

The following symbols appear on the unit.

Hot Surface, do not

touch

High Voltage

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

1. Check the heater thoroughly for damage. Never operate a damaged

heater.

2. This heater is for indoor use only. Make sure that the heater is not directly

exposed to rain or water spray.

3. Use in well ventilated spaces and provide at least 2 sq. ft. (0.19 sq.m.) of air

opening near the floor and 2 sq. ft. (0.19 sq. m.) near the ceiling directly to

outdoors. Increase air openings for each additional heater.

4. ALWAYS keep combustibles, like paper and wood at least 8 ft. (2.4 m) from

the front of the heater and 3 ft. (1 m) from the top, sides and rear.

5. Locate the heater 3 m from canvas or plastic coverings and secure them

to prevent movement.

6. NEVER use in living spaces and/or where children may be present.

7. DO NOT use with ductwork. DO NOT restrict air inlet or exit.

8. DO NOT move or attempt to service the heater while hot or in operation.

9. Use only in accordance with local regulations and relevant building codes.

10. The heater is not to be used by children or persons with reduced physical,

sensory or mental capabilities, or lack of experience and knowledge.

11. If the supply cable is damaged it must be replaced by the manufacturer,

its service agent, or similarly qualified persons in order to avoid a hazard.

12. Locate the heater at a safe distance from combustible materials.

13. When used, the heater should stand on suitable insulating material

extending beyond the heater in all directions.

14. Only operate on a flat level and stable surface.

CAUTION: DUE TO THE HIGH SURFACE AND EXHAUST TEMPERATURES,

ADULTS AND CHILDREN MUST KEEP CLEAR OF THE UNIT TO AVOID BURNS

OR CLOTHING IGNITION.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

FRESH AIR PRECAUTIONS

VENTILATION

Even though this heater operates very close to 100 percent combustion

efficiency, it still produces small amounts of carbon monoxide.

Carbon monoxide (CO) is toxic.

CO can build up in a confined spaces and failure to provide adequate

ventilation can be fatal.

The early symptoms of asphyxiation caused by inadequate ventilation are:

The following groups of people are more likely to be effected by Carbon

Monoxide.

1. Pregnant women,

2. Persons with a heart or lung condition, anaemia

3. People under the influence of alcohol,

4. Those living/working at high altitude

WHAT TO DO IF YOU SUSPECT CO POISONING

• Get fresh air immediately. Open doors and windows, switch off the

heater and leave the area.

• See your doctor immediately or go to hospital - let them know that you

suspect CO poisoning. They can do a blood or breath test to check.

Do not use the heater until it has been serviced.

Be sure to follow all warnings in this manual.

BYSTANDERS

When the heater is to be operated in the presence of other people the user is

responsible for informing those present of the safety precautions and of the

hazards involved.

WE RECOMMEND THE USE OF A CARBON MONOXIDE DETECTOR

• headache • nausea

• dizziness • dry mouth or sore throat

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved BS1363/A plug fitted with a BS1362 13 amp fuse.

The heater may also be connected to a 110V supply through a suitably

approved plug. The control module of the heater will determine if the unit is

connected to a 230 or 110V power supply.

If the plug has to be changed because of damage, it must be removed and a

replacement fitted, following the wiring instructions shown below. The old plug

must be discarded safely, as insertion into a power socket could cause an

electrical hazard.

• The BLUE wire must be

connected to the

terminal which is

marked N or coloured

black.

• The BROWN wire must

be connected to the

terminal which is

marked L or coloured

red.

• The YELLOW AND

GREEN wire must be

connected to the terminal which is marked E or or coloured green.

We strongly recommend that this machine is connected to the mains supply

through a Residual Current Device (RCD)

If you are not sure, consult a qualified electrician. DO NOT try to do any

repairs.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING: WIRES IN THE MAINS LEAD ARE COLOURED IN

ACCORDANCE WITH THE FOLLOWING CODE:

GREEN/YELLOW = EARTH, BLUE = NEUTRAL, BROWN = LIVE.

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

a 13 Amp

the cable is firmly held by the clamp

fuse.

Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

UNPACKING AND ASSEMBLY

Remove the heater from carton and discard all protective material which

may have been applied to the heater for shipment. Recycle packaging

materials responsibly.

1. Pass the axle through the wheel

frame as shown

2. Add a flat washer and secure

everything in place by inserting a

split pin into the small hole at the

end of the axle.

3. Fit the handle into position and

secure using four bolts and nuts

provided (2 each side).

4. Fit the front rail into position and

secure using four bolts and nuts

provided (2 each side).

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PREPARATION

SUITABLE FUELS

Diesel or paraffin are the only fuels that should be used in this heater.

FILLING THE FUEL TANK

IMPORTANT: Before filling the fuel tank the first time or after extended

storage periods, drain the fuel tank of any moisture or condensation.

1. Follow all of the “Safety Precautions”.

2. Remove the fuel cap.

NOTE: If you lose the fuel cap a

replacement must be

obtained before use, this is

available from your local

Clarke dealer.

3. Fill the fuel tank with clean diesel

or paraffin.

• In cold weather, condensation

may develop in the tank if the

tank is empty and it is recommended that a tablespoon of de-icer

be added for each gallon of fuel in the tank.

• When filling the heater, make sure that the heater is level and do not

overfill. Use a funnel or can with a long fill spout.

• Fill with a minimum of 5 litres of fuel for the XR60DV, 6 litres for the

XR80DV & XR110DV, or 10 litres the XR160DV and XR210DV.

POSITIONING THE UNIT

• Locate heater at a safe distance from combustible materials.

• When used, the heater should rest on suitable insulating material

extending beyond the heater in all directions.

• Only operate on a flat level and stable surface.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

STARTING UP

1. Make sure power switch is in the

OFF position.

2. Turn thermostat to lowest setting.

3. Plug the heater into the power

supply (either 230V or 110V).

NOTE: The voltage setting needs to

match the available power

supply. The onboard circuit

will identify the input.

4. Set the power switch to the ON position.

See Troubleshooting on page 14 if the above error conditions occur.

• The switch will illuminate in the ON position.

5. Adjust the thermostat to the desired heat setting.

• The heater will cycle on/off as heat is required.

SHUTTING DOWN

1. Set the power switch to the OFF position.

2. For extended shutdown, unplug the heater from the power supply.

3. Before storage, Clean the heater as described in the Maintenance section.

WARNING: DO NOT START HEATER WHEN EXCESS FUEL HAS

ACCUMULATED IN THE COMBUSTION CHAMBER.

LED status UNIT OPERATION

Steady light Unit is performing a self-test.

Off Operation OK

2 Flashes No flames detected.

3 Flashes High limit switch failure. Unit has overheated.

4 Flashes Flame sensor failure.

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