Clarke CDP10B Installations- und Betriebshandbuch

0905

SERIAL No....................

12 SPEED DRILL PRESS

Model No’s: CDP10B & CDP15F

OPERATING & MAINTENANCE

INSTRUCTIONS

or E-MAIL

PARTS - [email protected]

SERVICE- [email protected]

SPARE PARTS & SERVICING

Please contact your nearest dealer, or CLARKE International, on one of the following numbers.

PARTS - 020 8558 6696 : SERVICE - 020 8556 4443

PARTS & SERVICE FAX - 020 8558 3622

OPTIONAL ACCESSORIES

Drill Press Vices, from 3" to 6", Cross Vices (Cast Iron), and Table Clamps

are available from your CLARKE dealer

SPECIFICATIONS

Motor ........................................................................................................ 230VAC, 50Hz, 1 Phase

Power Rating ......................................................................... 370Watts

Current Rating ....................................................................... 1.3Amps

Speed ..................................................................................... 210 - 2580RPM

Fuse Rating ............................................................................................... 13Amps

No. of Speeds .......................................................................................... 12

Chuck Capacity ...................................................................................... 16mm

Spindle Taper ........................................................................................... MT2

Table Type ........................................ CDP10B - Square - Dry ................ CDP15F - Round - DRY

Table Dimensions ............................. CDP10B - 200x200mm ................. CDP15F - 250mm dia.

Table T- Slot Dimensions .................. CDP10B - 16x130mm ................... CDP15F - 12x70mm

Max. Spindle Travel ................................................................................. 60mm

Max. Dist. Chuck to Table ............... CDP10B - 330mm ........................ CDP15F - 700mm

Max. Dist. Chuck to Base ................ CDP10B - 445mm ........................ CDP15F - 1100mm

Column Dia. ............................................................................................. 60mm

Dist. Column to Chuck Centre ............................................................... 127mm

Overall Height .................................. CDP10B - 840mm ........................ CDP15F - 1530mm

Base Size ........................................... CDP10B - 210x340mm................. CDP15F - 250x420mm

Belt Type ................................................................................................... K550

Gross Weight .................................... CDP10B - 42kg ............................. CDP15F - 53kg

DECLARATION OF CONFORMITY

We declare that this product complies with the following standards/directives;

• 73/23/EEC

• 98/37 EEC

• 89/336/EEC

Signed

INTRODUCTION

Thank you for purchasing your CLARKE Drill Press.

Before attempting to operate the machine, please read this instruction manual thoroughly, and

follow all directions carefully. By doing so you will ensure the safety of both yourself and others

around you, and at the same time, you should look forward to long and trouble free service from

your Clarke Drill Press.

TABLE OF CONTENTS PAGE

Specifications ................................................................................................................. 2

Optional Accessories ................................................................................... 2

Spare Parts & Service Contacts .................................................................. 2

General Safety Precautions ......................................................................................... 4

Additional Safety Rules for Drill Presses ....................................................................... 6

Electrical Connections and Wiring Diagram ............................................................. 7

Preparation for Use and Parts Identification .............................................................. 8

Assembly ......................................................................................................................... 9

Settings and Adjustments ............................................................................................. 11

Drill Speed Table ............................................................................................................ 12

Operation .......................................................................................................................13

Maintenance ................................................................................................................. 14

Cutting Speed Chart ..................................................................................................... 14

Trouble Shooting ............................................................................................................ 15

Parts Lists and Diagrams ............................................................................................... 16 - 19

GUARANTEE

This product is guaranteed against faults in manufacture for 12 months from date of purchase.

Please keep your receipt which will be required as proof of purchase.

This guarantee is invalid if the product has been found to have been abused or tampered with

in any way, or not used for the purpose for which it was intended. The reason for return must be

clearly stated.

This guarantee does not affect your statutory rights.

GENERAL SAFETY RULES FOR OPERATING MACHINERY

DON’T OVERREACH.

Keep your proper footing and bal-

ance at all times. For best

footing, wear rubber soled

footwear. Keep floor clear

of oil, scrap wood, etc.

•

WARNING:

As with all machinery, there are certain hazards involved with their operation and use.

Exercising respect and caution will considerably lessen the risk of personal injury. However, if

normal safety precautions are overlooked or ignored, personal injury to the operator or

damage to property, may result.

KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

DISCONNECT the

MACHINE from the

power supply

before servicing,

making adjustments

or when changing

accessories such as

drills, vices etc.

DON’T FORCE THE MACHINE.

It will do a better and

safer job at the rate for

which it was designed.

AVOID DANGEROUS

ENVIRONMENTS

Don’t use power machines in

damp or wet locations or

expose them to rain.

Keep your work area well

illuminated.

DO NOT USE in explosive

atmosphere

(around paint,

flammable liquids

etc.).

EARTH ALL MACHINES. If the

machine is equipped with

three-pin plug, it should be

plugged into a three-pin electrical

socket. Never remove the earth pin.

ALWAYS WEAR SAFETY

GOGGLES,

manufactured to the

latest European Safety

Standards. Also use face

or dust mask if cutting

operation is dusty.

Everyday eye glasses do

not have impact

resistant lenses, they are

NOT safety glasses.

ENSURE THE

WORKPIECE IS

COMPLETELY

SECURE before

switching ON.

NEVER hold

a workpiece

by hand

alone.

MAINTAIN MACHINE IN TOP

CONDITION.

Keep tools sharp

and clean for the

best and safest

performance.

Follow mainte-

nance instruc-

tions.

READ and BECOME FAMILIAR with the entire

operating manual. Learn the machines ap-

plications and limitations as well as the spe-

cific potential hazards peculiar to it.

ALWAYS KEEP GUARDS in place and in working order.

ALWAYS ensure that ADEQUATE LIGHTING is

available. A minimum intensity of 300 lux

should be provided. Ensure that lighting is

placed so that you will not be working in your

own shadow.

CHECK for DAMAGE. Before using the ma-

chine, any damaged part, such as a guard

etc., should be checked to ensure that it will

operate properly, and perform its intended

function. Check for alignment of moving

parts, breakage of parts, mountings, and any

other condition that may affect the ma-

chines’ operation. Any damage should be

properly repaired or the part replaced. If in

doubt, DO NOT USE the machine. Consult your

local dealer.

BE AWARE that accidents are caused

by carelessness due to familiarity.

ALWAYS concentrate on the job in

hand, no matter how trivial it may

seem.

HANDLE WITH EXTREME CARE Whenever trans-

porting or installing machinery, and always

use a lifting tool.

KEEP CHILDREN AWAY.

All visitors should be kept

a safe distance from the

work area, espe-

cially whilst operat-

ing the machine.

AVO I D

ACCIDENTAL

STARTING.

Ensure the

switch is OFF

before

plugging in to

mains.

MAKE YOUR WORKSHOP

CHILDPROOF.

With padlocks, master

switches where

appropriate, or by

removing starter keys

DRUGS, ALCOHOL, MEDICATION. Do not operate

machine while under the influence of drugs, alco-

hol or any medication.

NEVER LEAVE MACHINE RUNNING

UNATTENDED. Turn power OFF. Do not

leave machine until it comes to a

complete stop

NEVER STAND ON THE MACHINE. Serious injury could

occur if the machine is tipped or if a cutting tool is

accidentally contacted. Do not store materials above

or near a machine, such that it is necessary to stand

on the machine to reach them.

USE ONLY RECOMMENDED

ACCESSORIES. The use of improper

accessories could be hazardous.

WEAR

PROPER AP-

PAREL.

Loose

clothing or

jewellery

may get caught in

moving parts. Wear

protective hair covering to con-

tain long hair.

••

•

ADDITIONAL SAFETY RULES FOR DRILL PRESSES

WARNING:

THIS MACHINE MUST NOT BE MODIFIED, OR USED FOR ANY PURPOSE OTHER

THAN THAT FOR WHICH IT IS DESIGNED.

1. IMPORTANT: You should not operate this machine unless you are thoroughly familiar with

drilling machines and drilling techniques. If there is any doubt whatsoever, you should

consult a qualified person.

2. Do not operate the machine until it is completely assembled, and you have read, and

understood this entire manual

3. Ensure the proper electrical regulations are followed, and that the machine is properly

earthed.

4. Before switching the machine ON, ALWAYS:-

a. Ensure all chuck keys, spanners and wrenches are removed from the machine.

b. Examine the setup carefully, ensuring that the workpiece is perfectly secure.

c. Ensure your clothing is properly adjusted.

5. Make all adjustments with the power OFF.

6. Always use the correct drilling speeds for the drill size, and the type of material being drilled

(see page 14).

7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF and do not

leave until it has come to a complete stop.

8. When you have finished with the machine, always remove and store the drill bits.

9. CAUTION: This Drill Press is designed for use with Drill Bits ONLY. The use of other cutting

tools or accessories could be hazardous.

10. ALWAYS use clamps, or a drill vice bolted to the table, to hold the work. It should NEVER

be held in bare hands.

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13

amp B3S 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond with the coloured

markings identifying terminals in your plug proceed as follows:

• Connect GREEN & YELLOW cord to terminal marked with a letter “E” or Earth symbol “ ” or

coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to terminal marked with a letter “L” or coloured RED.

• Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable (i.e. non-rewirable)

please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a danger of electric

shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct replacement

is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or most electrical

stockists.

5. The fuse in the plug must be replaced with one of the same rating (13 amps) and this

replacement must be ASTA approved to BS1363.

WIRING DIAGRAM

PREPARATION

On receipt, carefully unpack the components, ensuring that no damage was suffered in transit,

and that all parts are accounted for.

The following loose items are to be found in the packing case.

Check the parts against the list below. Should there be any deficiencies or damage, you should

contact your CLARKE dealer immediately .

A. Head Assembly

B. Column, complete with rack

C. Base

D. Square Table (CDP10B)

E. Worm (CDP10B)

F. Arbour

G. Chuck

H. Chuck Key

J. Chuck Guard

K. Drift Wedge

L. Crank

M. Bolt M10x25

N. 2xAllen Keys

P. Round Table (CDP15F)

Q. Table Support Bkt (CDP15F)

Fig. 2

Fig. 3

Fig. 1

A. Column to the Base.

Bolt the column assembly to the base with the four

hex. screws provided.

B. Mounting the Table Assembly

1. From the box of loose parts, locate the worm, and

install it in the gear housing of the table support,

liberally greased and pushed fully home - see Fig.1.

2. Push the crank on to the worm spigot, protruding

from the gear housing, as far as it will go and

tighten the crank’s grub screw on to the flat on the

spigot.

3. Slacken the grub screw, securing the collar to the

column - see Fig.2, and pull collar and rack from

off the column completely.

4. Slide the rack into the table support with the long,

smooth end uppermost, so that the gear teeth

engage with the worm, as shown in Fig.3, and

holding in this position, slide the table support, with

rack, on to the column.

5. Lower the table support so that the end of the rack

sits fully into the groove made by the column

support on the base, and the column, then

replace the collar on to the column, with the

groove, machined on its inner periphery, facing

downwards.

6. With the rack sitting snugly in the grooves, top and

bottom, tighten the collar grub screw ensuring

there is sufficient clearance to allow the complete

table assembly to move about the column.

Apply a film of grease to the groove in the base and

collar in which the ends of the rack sits.

7. Check to ensure the table moves smoothly from top to

bottom of the rack, and if necessary ease off the rack

collar by slackening the grub screw and repositioning

the collar in order to achieve this.

CAUTION!

IT IS ADVISED THAT ASSISTANCE BE USED WHEN ASSEMBLING THIS MACHINE.

ASSEMBLY

NOTE:

Ideally, the base should be firmly bolted to a workbench, or floor, prior to the assembly of

other components. The mounting surface must flat, level, and capable of supporting the weight of

the drill plus anticipated work.

Floor mounting should be by proper foundation bolts, minimum size- M10. If necessary, consult

a qualified engineer to ensure installation is sound.

CDP10B - Bench model should be bolted to a suitably constructed workbench, using minimum

size M10 bolts.

Before assembly, remove all traces of preservative from the components with paraffin or a good

quality solvent, and wipe all parts thoroughly with a clean dry cloth. Apply a coating of wax

paste or light oil to the table, column and base, to prevent rust.

Fig. 5

Fig. 6

C. Head to Column.

NOTE:

It may be necessary to unscrew the Head Lock

Set Screws (A fig.4), to ensure they do not protrude

internally, as this would prevent the head from sliding

fully into position.

1. With assistance, raise the Head, and locate it on

top of the Column, ensuring it slides home fully.

2. Align the head with the base, and tighten down the

Head Lock Set Screws using the wrench provided.

3. Locate the three feed handles, and screw them firmly

into the hub of the feed shaft as shown in Fig.6

D.Chuck Guard Assembly

Slide the Chuck Guard over the Quill Shaft and nip up

the pinch bolt, temporarily, with the pinch bolt facing

the front (see A, fig.5). Ensure the Quill Shaft/Spindle is

at the top of its travel.

NOTE:

This operation should be carried out before the

chuck is installed.

E. Installing the Chuck.

1. Slide the work table up the column to within 6" of

the spindle.

2. Open the jaws of the chuck to their maximum,

using the chuck key supplied.

3. Put a piece of scrap wood on to the table to

protect the chuck nose.

4. Ensuring all parts are thoroughly clean, dry, and

burr free, place the chuck over the end of the

spindle, and pull the spindle down using the feed

handles, pressing the chuck hard against the

piece of scrap wood until the chuck is forced

home. Remove the wood.

5. Slacken the chuck guard pinch bolt and turn the

chuck guard so the pinch bolt is towards the

rear and tighten the pinch bolt.

F. Belt Tension

Slacken the two belt tension locking screws (A Fig.6),

then lever the motor, on its bracket, away from the

head, so that tension is applied to the belt.

Tension is correct when the belt deflects by approx. ½” at the centre of its run when using

reasonable thumb pressure.

Lock the motor in this position by tightening the two locking screws (A).

NOTE:

If the belt should slip whilst drilling, adjust the belt tension.

Fig. 4

CHECKING THE OPERATION OF THE MICROSWITCH

IMPORTANT:

When closing the cover, check the operation of the Microswitch. It is important that it

operates immediately the cover is pulled open, in order to prevent the machine from

operating........NOT when the cover is opened sufficiently for fingers to be inserted.

If necessary, bend the actuating tab, which is attached to the cover, to ensure this.

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