Clarke Strong-Arm CSA30FPB Bedienungsanleitung

WARNING: Read these instructions before using the press

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC08820 - ISS 1

30 TONNE HYDRAULIC PRESS

MODEL NO: CSA30FPB

PART NO: 7615201

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

INTRODUCTION

Thank you for purchasing this CLARKE 30 Tonne Hydraulic Press.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the press giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

SAFETY SYMBOLS

The above safety symbols appear on the product.

Hazard;-shattered

workpiece

Hazard:- crushed hands

Wear Safety Shoes Wear safety glasses

Read instruction

manual before use

Wear protective gloves

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

• Due to the weight of the press, lifting equipment and the help of an assistant

will be required during installation. Secure the press to a firm level floor using

suitable anchor bolts (not supplied).

• Before starting work, check for cracked welds, loose or missing bolts, a

damaged screen (if fitted), or any structural damage. Do not operate if any

of these conditions exist. Have repairs made only by your service centre.

• Before work, always ensure that hydraulic hoses and couplings are

completely sound.

•NEVER tamper with the press components or modify them. The safety valve is

calibrated and sealed at the factory; do not attempt to change the setting.

• Use only the recommended hydraulic oil.

• The components of this press are designed to withstand the rated load. Do

not substitute any other components or exceed the rated load of the press.

• Before applying pressure, ensure the workpiece is firmly secure and stable.

•ALWAYS clean up spills of hydraulic oil immediately as this can be dangerous

in a workshop environment.

•DO NOT let any person who is unfamiliar with hydraulic presses use the press

unless they are under direct supervision.

• Keep children and unauthorised personnel away from the work area.

•ALWAYS position the (optional) safety screen directly front of the workpiece.

•ALWAYS apply the load under the centre of the ram. Offset loads can

damage the ram and may cause the work piece to be ejected.

•ALWAYS ensure the work piece is properly supported by the press bed.

• When using accessories such as pressing plates, be certain they are

centered below the ram and are in full contact with the bed.

• Parts being pressed may shatter or be ejected from the press. Always use

adequate guards, and wear eye protection and protective clothing when

using this press.

• Keep hands and fingers away from parts that may pinch or shift.

•NEVER use extension tubes to increase the length of the pump handle.

Excessive effort can cause damage and/or accidents.

• Wear approved impact safety goggles and heavy duty work gloves.

• Failure to heed these warnings may result in damage to the equipment, or

serious personal injury.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

UNPACKING & INVENTORY

Ensure the press and its components suffered no damage during transit and

that all components are present. Should any loss or damage become

apparent, please contact your CLARKE dealer immediately.

The following items should be present in their packaging.

AFrame with pump assembly JPressure Gauge

BBase Supports KPressing Bed

CStay Bars LBed Support Pins

DOil reservoir MRetaining Butterfly Clips

E Pump assembly NBed Blocks

FPumpHandle PFoot Pedal Connecting Bars

G Foot Pedal Fixing Kit (bolts, nuts, washers)

H Ram cylinder 1.5L bottle of hydraulic oil

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

TOOLS REQUIRED

• Wrench/socketset

• PTFEtape

• Hex key set

LOCATING THE PRESS

The press must be firmly secured to a firm and level floor using expansion bolts

(not supplied). Holes are provided in the feet for this purpose.

Do not locate your press where it will be open to the elements, as severe

weather conditions will damage the hydraulic parts.

ASSEMBLY PROCEDURE

1. With the help of an assistant,

attach the base supports to the

frame using the nuts, bolts and

washers.

2. Add the stay bars to each side

and bolt into place.

3. With the help of an assistant if

required, lift the frame assembly

upright and manoeuvre it to its

intended location in the

workshop.

4. Install the ram by passing it

through the top carriage and

securing with the retaining collar.

Secure the collar in place with the

locking bolts using a hex key.

5. Fit the carriage positioning handle

to the front of the carriage using

the hex bolts as shown.

WARNING: DUE TO THE WEIGHT OF THE PRESS, LIFTING EQUIPMENT OR THE

HELP OF AN ASSISTANT WILL BE REQUIRED DURING INSTALLATION.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

6. Fit the pressure gauge through the

frame and secure with the nut

supplied. Remove any protective

bung from the gauge after fitting.

7. Screw the block connector and

the connecting piece to the

pressure gauge inlet.

•We recommend sealing all threads

with PTFE tape where hydraulic oil

is to be contained. Take care not

to let any oil escape while connecting the hoses.

8. Connect the ram hose to the ram

cylinder.

9. Bolt the foot pedal to the frame

using the long bolt, spacer tube,

nut and washers.

10. Insert the bed support pins into

the holes in the frame side

supports at a height of your

choosing. Secure them in position

using the butterfly spring clips.

11. Lift the pressing bed into position

on the pins.

NOTE: Due to the weight of the

bed, we recommend that

you get assistance from

another person.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

12. Fill the oil reservoir with oil from the

container supplied, up to the 1.5L

mark.

PROTECTIVE SCREENS (OPTIONAL)

• Protective screens (CPS30T part number 7615260) are available from your

CLARKE dealer.

1. If the protective screens have

been purchased, bolt the

mounting brackets supplied to the

pressing bed as shown.

2. Fit the protective screen to the

pressing bed and ensure it can be

set in one of the available

positions using the latches on

each side.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

PREPARATION FOR USE

PURGING THE HYDRAULIC SYSTEM

1. Insert the pump handle into the

actuating lever.

2. Open the release valve by turning

anti-clockwise.

3. Pump several full strokes to

eliminate any air bubbles from the

system. Use either the handle or

the foot pedal.

4. Close the release valve by turning

clockwise.

POSITIONING THE RAM

1. Slide the carriage along the cross-

beam.

2. Lock it in position with the four

sprung locking bolts.

IMPORTANT: Always position the ram

directly above the workpiece.

POSITIONING THE PRESSING BED

IMPORTANT: Due to the weight of the press bed, we recommend that you

get assistance from another person when adjusting the bed height.

1. Position the pressing bed so that it

will be as close as possible to the

ram when the workpiece is

mounted on it.

2. Raise one side of the bed and

insert a bed supporting pin into

the next locating hole.

3. Repeat at the other end to level

the bed.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. Repeat until the bed is at the required height, with the bed supporting pins

are secured using the spring butterfly clips.

POSITIONING THE PRESSING BLOCKS

The bed blocks can be placed on

the bed with either the flat face or

the V-supports facing upwards.

They are prevented from slipping out

of position by the retaining pins which

drop down within the confines of the

bed side members.

Check all parts are secure and

correctly aligned before using the

press.

CAUTION: THE BED HEIGHT SHOULD ONLY BE RAISED OR LOWERED ONE

HOLE AT A TIME, WORKING ALTERNATELY FROM ONE SIDE AND THEN THE

OTHER, FAILURE TO WORK IN THIS WAY MAY CAUSE THE BED TO FALL

AND CAUSE INJURY TO THE OPERATOR.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

OPERATION

1. Place the workpiece on the bed. It must be completely stable and

supported by packing or shims where required. Pressing plates (bed blocks)

are supplied, which locate on the bed. Place the workpiece on these to

give it stability.

NOTE: Any packing pieces or shims used MUST be capable of

withstanding the pressure that will be brought to bear, and MUST

be of sufficient size with sufficient surface area, so as to avoid the

possibility of slipping or springing out. Mating surfaces MUST be

horizontal so that the force being exerted will NOT be at an angle.

2. Close the release valve by turning

clockwise until tightly closed.

3. Select either SLOW SPEED or FAST

SPEED using the knob on the side

of the pump cover.

NOTE: Fast speed allows faster

movement but greater effort

will be required.

4. Pump the handle or foot pedal to

bring the ram very lightly into

contact with the workpiece.

5. Manoeuvre the workpiece or

loosen the locking bolts and slide

the ram to one side so that the

desired point of contact is directly

beneath the centre of the ram.

6. Slowly pump the handle or foot

pedal so that the ram begins to

exert pressure on the workpiece.

7. Continue to pump the handle

and constantly monitor the

process, ensuring the ram and work remain completely in line and there is

no risk of slipping.

• KEEP HANDS AND FINGERS AWAY FROM PARTS THAT MAY PINCH OR SHIFT

CAUTION: DO NOT POINT LOAD SUCH ACCESSORIES AS THEY ARE NOT

DESIGNED TO TAKE THE FULL FORCE OF THE RAM IN ONE SPOT. ENSURE

THEY ARE ADEQUATELY SUPPORTED.

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