Clarke Metalworker CDP350V Installations- und Betriebshandbuch

GC0514

16mm VARIABLE SPEED DRILL

PRESS

Model No CDP350V

Part No 6500267

OPERATING & MAINTENANCE

INSTRUCTIONS

OPERATING & MAINTENANCE

INSTRUCTIONS

INTRODUCTION

Thank you for purchasing this CLARKE Drill Press.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you will

ensure the safety of yourself and that of others around you, and you can also

look forward to the product giving you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or tam-

pered with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE regula-

tions in relation to the treatment, recycling & recovery and environ-

mentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

CONTENTS

Introduction ............................................................................................ 2

Guarantee .............................................................................................. 2

Environmental Protection ..................................................................... 2

Parts & Service Contacts ...................................................................... 3

General Safety Rules ............................................................................. 4

Additional Safety Rules for Drill Presses ............................................... 6

Electrical Connections ......................................................................... 8

Machine layout ..................................................................................... 9

Unpacking ............................................................................................ 10

Assembly & Adjustments ..................................................................... 11

Operation ............................................................................................. 19

Maintenance ....................................................................................... 24

Troubleshooting ................................................................................... 26

Technical Specification ...................................................................... 28

Parts List and Diagrams ....................................................................... 29

Accessories .......................................................................................... 33

Declaration of Conformity .................................................................. 34

For parts & servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

PARTS & SERVICING

GENERAL SAFETY RULES

GENERAL SAFETY IN THE WORKPLACE

1. ALWAYS ensure that air can circulate around the machine and that the air

vents are unobstructed.

2. ALWAYS keep work area clean & tidy. Cluttered work areas and benches

invite accidents.

3. NEVER over-reach. Keep proper footing and balance at all times.

4. NEVER use or store equipment in a wet/damp environment or expose to

rain.

5. KEEP children and bystanders at a safe distance from work area.

6. NEVER operate a machine when under the influence of alcohol, drugs or

medication.

7. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so

that you will not be working in your own shadow.

CARE & USE OF THE EQUIPMENT

1. ALWAYS check for any damage or any condition that could affect the

operation of the machine. Any damaged part should be properly

repaired.

2. NEVER remove the cover panel unless the machine is disconnected from

the supply, and never use the machine with cover panels removed.

3. NEVER attempt any electrical or mechanical repair unless you are a

qualified technician. If you have a problem with the machine contact

your local CLARKE dealer.

4. NEVER use this product for any other purpose than that described in this

booklet.

5. NEVER abuse the mains cable by yanking the cable to disconnect it from

the socket. Keep the cable away from sharp edges/hot surfaces.

6. NEVER stand on the machine. Serious injury could occur if the machine

topples over.

7. Avoid accidental starting by making sure the power switch is off before

plugging in the power cable.

8. Never leave the machine running unattended until it has come to a

complete stop.

WARNING: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS

INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND

CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.

HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR

IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO

PROPERTY MAY RESULT.

PROTECTIVE CLOTHING

1. Dress properly. Loose clothing, gloves, neckties, rings, bracelets, or other

jewellery may get caught in moving parts. Non-slip footwear is

recommended. Long hair should be tied back.

2. ALWAYS wear safety glasses. Everyday glasses are not safety glasses.

3. Wear a face mask if drilling into any material which produces dust.

CARE OF POWER TOOLS

1. Know your machine. Read the manual carefully. Learn the machines

applications and limitations, as well as the specific potential hazards

peculiar to it.

2. ALWAYS keep the guards in place and in working order.

3. Remove any adjusting keys or wrenches before starting. Form the habit of

checking to ensure that keys, wrenches and tools are removed from the

machine.

4. Don’t force the machine. It will do the job better and safer, at the rate for

which it was designed.

5. Use the correct tool. Don’t force a tool or attachment to do a job for

which it was not designed.

6. ALWAYS maintain tools in top condition. Keep drills sharp and clean for

best and safest performance. Follow instructions for lubricating and

changing accessories.

7. ALWAYS disconnect the machine from the power supply before carrying

out any servicing or changing of accessories.

8. CHECK for any damage before use. Damage to moving parts or major

components should be inspected by a qualified technician before

operating the machine. Contact your local dealer for advice.

ADDITIONAL SAFETY RULES FOR DRILL PRESSES

1. IMPORTANT: You should not operate this machine unless you are

thoroughly familiar with drilling machines and drilling techniques. If there is

any doubt whatsoever you should consult a qualified person.

2. NEVER operate the machine until it is completely assembled and you

have read and understood this entire manual.

3. ALWAYS use clamps, or a drill vice bolted to the table, to hold the work. It

should never be held in bare hands.

4. ALWAYS shut off the power and remove the drill bit before leaving the

machine,

5. ALWAYS make all adjustments with the power OFF.

6. ALWAYS use the correct drilling speeds for the drill size and the type of

material being drilled (see page 23).

7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF

and do not leave until it has come to a complete stop.

8. ALWAYS remove and store the drill bits when you have finished with the

machine.

9. CAUTION: This machine is designed for use with drill bits and morticing

attachments only. The use of other cutting tools or accessories could be

hazardous.

10. NEVER attempt to drill into a workpiece that does not have a flat surface

unless a suitable support is used.

11. ALWAYS stop the drill before removing workpieces, work supports or swarf

from the table.

12. ALWAYS Make sure you remove the chuck key before turning the machine

on.

13. Adjust the table or depth stop to avoid drilling into the table surface.

14. ALWAYS be sure that the drill bit is securely locked in the chuck.

15. NEVER assemble or set up any work on the table while the drill is running.

16. ALWAYS ensure the table lock is tight before starting the drill.

17. ALWAYS keep hands and fingers away from the drill bit.

WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE

HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE DRILL IN A WELL

VENTILATED AREA. USE A DUST COLLECTION SYSTEM WHENEVER

POSSIBLE.

LASER SAFETY

• The laser light beam used in this system is Class II. These lasers do not

normally present an optical hazard, although staring at the beam may

cause flash blindness.

WARNING: DO NOT STARE DIRECTLY AT THE LASER BEAM! A HAZARD

MAY EXIST IF YOU DELIBERATELY STARE INTO THE BEAM, PLEASE OBSERVE

ALL SAFETY RULES AS FOLLOWS:

1. NEVER aim the beam at any person or object other than the workpiece.

2. NEVER project the laser beam into the eyes of others.

3. ALWAYS ensure the laser beam is aimed at a workpiece that does not

possess reflective surfaces as the laser beam could be reflected into the

eyes.

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the

following code:

Green & Yellow .......... Earth

Blue .......... Neutral

Brown .......... Live

As the colours of the flexible lead of this appliance may not correspond with

the coloured markings identifying terminals in your plug proceed as follows:

• Connect GREEN & YELLOW cord to plug terminal marked with letter

“E” or Earth symbol “ ”, or coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to plug terminal marked letter “L” or

coloured RED.

• Connect BLUE cord to plug terminal marked letter “N” or coloured

BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable

(i.e. non-rewirable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the

correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or most

electrical stockists.

5. The fuse in the plug must be replaced with one of the same rating (13

amps) and this replacement must be ASTA approved to BS1363.

MACHINE LAYOUT

A Digital speed display I Column P Bevel scale

B ON/OFF switch J Rack Q Laser Line switch

C Depth scale K Crank Handle R Extension wing/rollers

D Chuck L Column Support S Support lock handle

E Table M Base T Speed control handle

F Drill feed handles N table Lock Handle U Power cable

G Cover screw O Table Lock Bolt V Digital Speed Readout

H Drive cover

UNPACKING

When unpacking, check for damage or omissions etc. Any found should be

reported to your CLARKE dealer where the appliance was originally pur-

chased. Do not discard the packaging until the machine is assembled.

To protect the machine parts from moisture, a protective coating has been

applied to the outside surfaces. Remove this coating with a soft cloth,

moistened with kerosene. Do not use acetone, gasolene or thinners for

cleaning. Apply a coat of paste wax to the table and column and then wipe

all parts with a clean, dry cloth.

The Drill Press is delivered with the following components:

A Head/motor assembly H Wing nuts (2)

B Column assy (support, column tube, I Table locking handles (2)

toothed rack & collar - supplied loose) J Foot/base fixing bolts (4)

C Table with support bracket, worm drive K Table crank handle

pinion & spindle L Hex keys (3)

D Base M Feed & speed handles (4)

E Chuck N Chuck guard assembly

F Extension wing with integrated rollers P Table adjustment wrench

G Chuck key Q Drift Wedge

Instruction manual (this document)

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