Clarke Woodworker CJS1-C Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

Model No.CJS1-C

PART NO:6462160

12/08

JIGSAW

INTRODUCTION

Thank you for purchasing this CLARKE Jigsaw.

Before attempting to use the machine, please read this manual thoroughly

and follow the instructions carefully. In doing so you will ensure the safety of

yourself and that of others around you, and you can look forward to your

purchase giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Do not dispose of this product with general household waste. It must be

disposed of according to the laws governing Waste Electrical and

Electronic Equipment at a recognised disposal facility.

SPECIFICATION

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TABLE OF CONTENTS

INTRODUCTION ..................................................................................2

GUARANTEE ........................................................................................2

ENVIRONMENTAL PROTECTION .........................................................2

SPECIFICATION ...................................................................................2

TABLE OF CONTENTS ..........................................................................3

SPARE PARTS & SERVICING CONTACTS .............................................3

GENERAL SAFETY RULES .....................................................................4

JIGSAW SAFETY INSTRUCTIONS .........................................................6

ELECTRICAL CONNECTIONS .............................................................. 7

OVERVIEW ..........................................................................................8

INSTALLING/CHANGING BLADES ......................................................9

OPERATION .........................................................................................9

MAINTENANCE ...................................................................................11

FAULT FINDING ...................................................................................12

SPARE PARTS ....................................................................................... 12

VIBRATION EMISSIONS .......................................................................13

DECLARATION OF CONFORMITY.......................................................15

For parts & Servicing, please contact your nearest dealer, or

CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400

PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

Please note that the details and specifications contained herein, are correct

at the time of going to print. However, CLARKE International reserve the right

to change specifications at any time without prior notice.

GENERAL SAFETY RULES

1) WORK AREA

1. Keep the work area clean and well lit. Cluttered and dark areas invite

accidents.

2. Do not operate power tools in explosive atmospheres such as in the

presence of flamable liquids, gasses or dust. Power tools create sparks

which may ignite dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distrac-

tions can cause you to loose control.

2) ELECTRICAL SAFETY

1. Power tools must match the power outlet. Never modify the plug in any

way. Do not use adaptor plugs with earthed (grounded) power tools.

Correct plugs and outlets will reduce the risk of electric shock.

2. Do not expose power tools to rain or wet conditions. Any water entering

power tools will increase the risk of electric shock.

3. Do not abuse the electrical cable. Never use the cord for pulling or un-

plugging the power tool. Keep the cable away from sources of heat, oil,

sharp edges or moving parts. Damaged or tangled cables increase the

risk of electric shock.

4. When operating a power tool outdoors, use an extension cable suitable

for outdoor use. Using the correct cable reduces the risk of electric shock.

3) PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when you

are operating a power tool. Do not operate a power tool when you are

tired, ill or under the influence of alcohol, drugs or medication.

2. Wear personal protective equipment including eye protection. Safety

equipment such as a dust mask, non-skid shoes or hearing protection used

for appropriate conditions will reduce personal injuries. Use a face or dust

mask if operation is particularly dusty. Wear ear protectors/defenders as

the noise level of this machine can exceed 85dB (A).

3. Do not over-reach. Keep your proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

4. Avoid accidental starting of the machine. Ensure the switch is in the off

position and the locking button disengaged before plugging the machine

in to the power supply. Carrying power tools around with your fiinger on

the trigger or plugging in power tools that are switched on invites acci-

dents.

5. Remove any adjusting key or wrench before turning the power tool on. A

tool left attached to a moving part may result in personel injury.

6. Dress properly. Do not wear loose clothing or jewellery which may get

caught in moving parts. Wear protective hair covering to contain long

hair. For best footing, wear rubber soled footwear. Keep floor clear of oil,

scrap wood, etc.

7 Concentrate on the job in hand, no matter how trivial it may seem. Be

aware that accidents are caused by carelessness due to familiarity.

8. Switch the machine OFF immediately after the task is completed.

4) POWER TOOL USE AND CARE

1. Do not force the machine. Use the correct power tool for your application.

It will do a better and safer job at the rate for which it was designed.

2. Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and

must be repaired.

3. Disconnect the power tool from the power supply before making any

adjustments, changing accessories, or storing the tool. These measures will

reduce the risk of the power tool starting accidently.

4. Store power tools out of the reach of children and do not allow persons

unfamiliar with these instructions to operate the power tool. Power tools

are potentially dangerous in the hands of untrained users.

5. Maintain power tools in top condition. Keep tools/ machines clean for the

best and safest performance. Check for misalignment or binding of

moving parts, broken parts, or any condition that may affect the power

tool’s operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

6. Use recommended accessories. The use of improper accessories could be

hazardous.

7. Machine cleanliness. Do not allow the ventilation slots in the machine to

become blocked with dust.

8. Check the power tool for damage before using the machine. Any dam-

aged part should be inspected to ensure that it will operate properly and

perform its intended function. Check for alignment of moving parts,

breakage of parts, mountings, and any other condition that may affect

the machine’s operation. Any damage should be properly repaired or

the part replaced. If in doubt, DO NOT use the machine. Consult your

local dealer.

5) SERVICE

1. When necessary, have your power tools serviced or repaired by a quali-

fied person using identical replacement parts. This will ensure that the

safety of the power tool is maintained.

JIGSAW SAFETY INSTRUCTIONS

1. Only use the jigsaw in the manner and for the functions described in these

instructions.

2. Using the correct blade. Use the appropriate saw blade for the material

being cut. Different blades are available from your Clarke dealer.

3. Use of the mains cable. Keep the mains cable well away from the ma-

chine and ensure an adequate electrical supply is close at hand so that

the operation is not restricted by the length of the cable.

4. Working on the bench. Allow sufficient clearance beneath the work to

ensure the blade does not come into contact with the floor, table etc.

5. Switching off. Never place the saw on a table or bench if it has not

completely stopped. The saw blade will continue to reciprocate for a

short time after the trigger has been released to stop the saw.

6. Cutting of pipes. Do not cut hollow pipe and do not cut material above

the specified thickness.

7. Cutting into walls. Do not cut through walls or cavities before checking for

hidden electrical wires or water pipes etc.

8. Finishing cutting. Do not remove tool from work until the blade has

completely stopped. Do not touch the blade immediately after use, allow

time for it to cool.

9. Use outdoor extension leads. If working outdoors, always use an approved

cable extension suitable for the power rating of this tool (see specifica-

tions), the conductor size should also be at least the same size as that on

the machine, or larger. When using a cable reel, always unwind the cable

completely. We strongly recommend that this machine is connected to

the mains supply via a Residual Current Device (RCD).

10. Cutting sheet materials. Do not cut work less than at least twice the pitch

of the saw blade. i.e. at least two teeth must be in contact with the work

at all times.

11. Always hold the saw by its insulated handle. The saw’s metal parts may

become conductive if the blade should come into contact with the

mains cable.

12. Beware of foreign objects. When cutting pre-used wood, ensure all nails

have been removed beforehand. Nails will damage the wood saw blade.

13. Cooling agents. When cutting metals, always use a cooling agent i.e.

cutting/soluble oil.

14. Changing the blade. Be careful during adjustment of the machine to

prevent entrapment of the fingers between a moving blade and fixed

parts of the machine. Ensure the blade is fully tightened before use.

Additionally, please keep these instructions in a safe place for future reference.

ELECTRICAL CONNECTIONS

This product is provided with a 13 amp, 230 volt (50Hz), BS 1363 plug, for

connection to a standard, domestic electrical supply. Should the plug need

changing at any time, ensure that a plug of identical specification is used.

WARNING: THIS APPLIANCE IS OF DOUBLE INSULATED DESIGN AND

SUITABLE FOR USE ON AC SUPPLY ONLY

No earth conductor is provided. The two wires in the mains lead should be

wired in accordance with the following colour code:

Blue — Neutral

Brown — Live

Connect the BROWN coloured cord to the plug terminal marked a letter “L”

Connect the BLUE coloured cord to the plug terminal marked a letter “N”

If this appliance is fitted with a plug which is moulded on to the electric cable

(i.e. non-rewireable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the

correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local Clarke dealer

or most electrical stockists.

FUSE RATING

The fuse in the plug must be replaced with one of the same rating and this

replacement must be ASTA approved to BS1362.

If in any doubt, consult a qualified electrician. DO NOT attempt any electrical

repairs yourself.

CABLE EXTENSION

Always use an approved cable extension suitable for the power rating of this

tool (see specifications), the conductor size should also be at least the same

size as that on the machine, or larger. When using a cable reel, always

unwind the cable completely.

OVERVIEW

The CLARKE CJS1-C is a 350W single-speed jigsaw fitted with a lock-on button

for continuous operation. It is fitted with a dust extract port for connection to

a vacuum system in accordance with EU regulations and is supplied with 1.8

metres of cable with a ASTA/BS approved 3-pin moulded plug. A hexagon

key is stored within the body of the machine for convenient replacement of

saw blades.

When unpacking, check for damage and /or shortages etc. Any found

should be reported to your CLARKE dealer where the appliance was originally

purchased. This CJS1-C Jigsaw is supplied with the following components:

• 1 x 350W Jigsaw

•1 x Pack of Jigsaw Blades (3-wood/2-metal)

•1 x Hexagonal Key Wrench

•1 x Instruction Manual (this document)

Lock button

On/off switch

Ventilation Slots

Blade Guard

Vacuum Extractor

Nozzle

Sole plate

Saw Blade Fig. 1

INSTALLING/CHANGING BLADES

With the power cable disconnected from the mains supply, raise the blade

guard and slacken off the two hexagonal socket screws using the hexagonal

key stored at the rear of the tool body.

Loosen the two blade securing

screws and remove existing

blade. Select the saw blade

appropriate for the job in

hand, and insert it in to the

Blade Holder as far as it will go,

with the teeth facing forwards.

Tighten the two blade holder

screws progressively, until the

blade is held firmly. Ensure that

the blade is straight and resting

against the blade support

roller. Pull the blade to check

that it is secure before re-

connecting the power supply.

Take care that the saw blade is not touching anything before you start the

saw. Take care never to use cracked, blunt or damaged blades.

OPERATION

USING THE JIGSAW

IMPORTANT: DO NOT plug in to the mains, unless you have ensured the tool is

switched OFF. To do this, pull the switch fully upwards, and then release it.

The ON/OFF trigger switch is located under the grip.

Ensure that the workpiece being cut is securely held in place and that the cut

line is clearly marked. Connect the vacuum extractor port to an extract

system wherever possible.

Place the sole-plate on the workpiece taking care that the saw blade is

vertical and correctly positioned in relation to the cut line without touching it.

Push the clear plastic blade guard down fully.

Ensure the saw blade is not striking on anything below the workpiece and

that the power cable is well away from the moving blade before starting the

saw. If cutting out an aperture, it will be necessary to drill a suitably sized hole

in the workpiece for use as a starting point.

Blade

securing

screws

Blade

guard

Blade support

roller

Fig 2

To start the saw, pull the trigger switch

and the blade will move up and

down. Wait until the blade is running

at speed before attempting to cut the

workpiece. To stop the tool if the

switch lock is used, pull the trigger

switch fully in, then release it and the

motor will stop.

When starting, place the sole-plate on

the workpiece and let the blade

touch the cut line. To make your cut,

pull the trigger and move the saw

slowly forward along the cutting line.

Take extra care when cutting curves - move the blade slowly to avoid stress

on the blade, leading to blade breakages. Never use a blade type which is

unsuitable for the type of material to be cut.

When sawing, hold the saw in front of you but do not put more pressure on

the blade than is necessary and avoid putting any lateral pressure on the

blade.

Let the blade work through the workpiece, ensuring the sole plate is flush with

the workpiece and the blade remains perpendicular to it.

CUTTING DIFFERENT MATERIALS

CUTTING WOOD

Check that any previously used timber being sawn does not contain any nails

or other metal objects which would damage the blade.

CUTTING METAL

Having chosen a suitable blade for cutting metal it is recommended to

lubricate the material and saw blade with cutting oil to prevent the tool from

overheating. Support the workpiece with wooden blocks on either side.

CUTTING PLASTIC

Having chosen a suitable blade for cutting plastic, make a test cut first to

determine that the material can tolerate the heat generated by sawing.

ADJUSTING THE SOLE-PLATE

The sole-plate is adjustable so that bevels of up to 45° may be cut. Loosen the

two screws under the sole-plate before adjusting it to the desired angle and

re-tightening the screws. However, if absolute accuracy is required you should

always check the angle with a protractor whilst carefully tightening the

securing screws. This includes setting the base plate for cutting at 90°, (check

roller is still only just touching blade).

Fig 3 Lock-on button

Trigger switch

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