Clarke Strong-Arm CSA15F Installations- und Betriebshandbuch

15 TONNE SHOP PRESS

MODEL No: CSA15F

Part No: 7614051

OPERATING & MAINTENANCE

INSTRUCTIONS LS0609

Thank you for purchasing this CLARKE Hydraulic Press.

Please read this manual thoroughly and follow the instructions carefully, in doing

so you will ensure the safety of yourself and that of others around you, and you

can look forward to the press giving you long and satisfactory service.

Please note that this manual is an integral part of the Hydraulic Press and must

always accompany it, even in the event of sale.

You must read and fully understand the operating instructions and

recommendations before using this press.

CLARKE International shall not be held liable to any damage to persons or

equipment due to improper or non-permitted use of the press.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can be

returned to us without prior permission.

This guarantee does not effect your statutory rights.

CONTENTS

Guarantee .............................................................. 2

Safety Precautions ............................................... 3

Assembly ............................................................... 4

Operation .............................................................. 6

Maintenance ......................................................... 8

Specification ......................................................... 9

Exploded Parts Diagram ...................................... 10

Parts List ............................................................... 11

SAFETY PRECAUTIONS

•Always use lifting equipment when lifting or moving the shop press.

• Ensure the press is located on firm level ground with adequate light.

• Before applying a load, be certain that all press bed support pins are fully

engaged, and the hydraulic ram is fully located into the ram mount.

Ensure also that hydraulic hoses and couplings are completely sound.

• Before use, make sure that the workpiece is secure and stable.

• Always clean spills of hydraulic oil immediately as this can be extremely

dangerous in a workshop environment.

• Do not allow any inexperienced person to use the machine unless they

are under direct supervision.

• Do not allow anyone to work in front of the machine during use.

• Never tamper with the machine. The safety valve is calibrated and

sealed at the factory, do not attempt to change these settings.

• Use ONLY the recommended hydraulic oil specified on page 12.

• Do not substitute bolts, pins, or any other components.

• Always apply the load on the centre of ram plunger. Offset loads can

damage the ram or ram mount and may cause work piece to be

ejected.

• Before operating, check for signs of cracked welds, bent bed pins, loose

or missing bolts, or any structural damage. Do not operate if any of these

defects exist. Have all repairs made by your Clarke dealer.

• Remove all loads from work bed before attempting to adjust the work

bed height.

• Press only on a work piece supported by the work bed.

• When using arbor plates, mare sure that they are centred on work bed,

and are in full contact with the bed.

• Objects being pressed may splinter, shatter, or be ejected from the press.

Always use adequate guards and wear eye protection and heavy

protective clothing when operating this shop press.

• Keep hands and fingers away from all moving parts.

• It is the owners responsibility to keep warning labels legible and intact.

Replacements are available from your Clarke dealer.

• Failure to heed these warnings may result in damage to the equipment,

or failure resulting in property damage, personal, or even fatal injury.

• DO NOT use extension tubes on the pump handle.

ASSEMBLY

Fig. 1

Fig. 2

Leg Brace

Base Supports

During assembly, you will need assistance with some steps, do not take

unnecessary risks.

1. Fit both base supports (15) to the

upright beams (7) using two

M12x25 bolts (12), two M12 nuts

(1) and two 12mm washers (3).

See Fig. 1.

2. Fit two leg braces to each side as

shown in Fig. 3 and secure in place

using M12x25 bolts (12), M12 nuts

(1) and 12mm washers (3).

Please pay attention to the way the leg

braces have been fitted in Fig.2.

For additional stability, the press should be bolted to the ground.

You should drill through the base supports and use suitable bolts and washers

(not supplied) to secure the press to the workshop floor.

ASSEMBLY

Fig. 3

Fig. 4

Fig. 5

Clevis Pin

Support Pin

Travel Plug

3. Insert the two support pins (10) as

shown in Fig. 3. Make sure that the

two pins are level and secured

using the clevis pins supplied (25).

4. Place the work bed (9) on to the

support pins (10) as shown in Fig.

5. Remove the pump assembly from

the inside of the frame and

reattach the pump assembly (17)

to outside as shown in Fig.5.

The pump assembly is supplied with

a travel plug fitted.

•Remove the travel plug

•Fit the vent plug supplied

OPERATION

Before Use

1. Visually inspect the shop press for damaged, loose or missing parts.

If any parts are damaged or missing, DO NOT use the shop press, contact your

Clarke dealer for repair or servicing.

2. Replace any worn or defaced warning labels, these are available from your

Clarke dealer

Setting the bed height

1. Remove any arbor plates (8)

from the work bed (9).

2. Hold the work bed securely with

two hands and lift it off of the

support pins. Place the work

bed carefully on the floor.

3. Inserting the support pins (10)

into the appropriate holes in the

main frame at the required

height.

Make sure that the support pins (10) are level and secured using the clevis pins

supplied (25).

4. Carefully place the work bed onto the support pins and replace the arbour

plates.

Clevis

Support

Fig. 6

Fig. 7

OPERATION

Release Valve

Low pressure

High pressure

Using the Shop Press

1. Place workpiece onto the arbor

plates.

2. Align the workpiece beneath the

ram as required.

3. Close the release valve by

turning it clockwise until it is firmly

closed.

4. Insert the pump handle into

either the high pressure or low

pressure slots

5. Pump the handle slowly until the

ram is close to, or just touching,

the workpiece.

6. Pump the handle slowly to apply

pressure to the workpiece.

7. When work is done, stop

pumping the handle. Slowly and

carefully turn the release valve

anticlockwise to release pressure from the workpiece

Note: Always keep the ram retracted after use to avoid corrosion.

8. Once the ram has fully retracted, remove workpiece from work bed.

MAINTENANCE

A visual inspection must be made before using the press. Check for leaking

hydraulic fluid, and damaged, loose or missing parts.

Please be aware that repair of this equipment may require specialised

knowledge and facilities. It is recommended that a thorough annual inspection

of the press be made and that any defective parts, decals or warning labels be

replaced with genuine Clarke parts.

Any press which appears to be damaged in any way, is found to be badly

worn, or operates abnormally SHOULD BE REMOVED FROM SERVICE until

necessary repairs are made.

• Keep the press clean by wiping with a clean soft cloth.

• Periodically check the frame to make sure all bolts are tight and inspect

for cracked welds, loose or missing parts.

• Periodically check the hydraulic connections for possible leaks. Replace

damaged or leaking hydraulic components before use.

• Periodically apply a light smear of oil to the moving parts and the work

bed support pins.

• At 6 monthly intervals, check the hydraulic pump oil level, by removing

the Oil Filler Plug, on top of the pump assembly. Oil should be level with

the bottom of the hole. If necessary top up with CLARKE Hydraulic Oil,

Part No. 3050830 only.

This operation is carried out with the ram fully retracted.

• Replace the Hydraulic oil every 2 years. This operation requires the

dismantling of the hydraulic system, for which you should consult your

CLARKE dealer.

SPECIFICATION

Rated specification ................................. 15 Tonnes

Ram Travel (E) ........................................... 130 mm

Ram Diameter ........................................... 65 mm

Bed Width (B) ............................................ 540 mm

Bed Gap (A) .............................................. 120 mm

Bed to Ram Maximum (C) ....................... 930 mm

Bed to Ram Stages (D) ............................ 100 mm

Weight ....................................................... 125.5 kg

Dimensions ................................................ (H) 1865 x (F) 910 x (G) 605 mm

EXPLODED PARTS DIAGRAM

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