Clarke X-Pro CAT199 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC1019 - ISS1

½”AIR RATCHET WRENCH

MODEL NO: CAT199

PART NO: 3120516

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Ratchet Wrench which is ideally suited to

quick removal and installation of nuts, bolts, and other fasteners where space

is limited.

Please read all of the safety and operating instructions carefully before using

this product. In doing so you will ensure the safety of yourself and that of others

around you, and you can look forward to your purchase giving you long and

satisfactory service.

Please keep these instructions in a safe place for future reference.

SPECIFICATION

Please note that the details and specifications contained herein are correct

at the time of going to print. However CLARKE International reserve the right to

change specifications at any time without prior notice.

Model Number CAT199

Part Number(s) 3120516

Min. Hose Size (ID) 1/4” BSP

Max Operating Pressure 90 psi (6.2 bar)

Air Consumption 4 cfm (max @90psi)

Drive size 1/2” Square

Max No Load Speed 180 rpm @ 90psi

Max Torque 60 ft/lb (85 Nm)

Air Inlet Size 1/4“BSP Female

Sound Pressure Level (LpA dB) 86 dB(A)

Sound Power Level (LwA dB) 97 dB(A)

Vibration Levels 3.78 m/s2 (uncertainty factor K= 1.5m/s2)

Weight 1.07 kg

Wrench Dimensions (L x W x H) 238 x 53 x 47 mm

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

THE WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair

out of the way.

3. Keep children and visitors away - Do not let children handle the tool.

4. DO NOT operate the tool where there are flammable liquids or gases.

USE OF AIR POWERED TOOLS

1. Stay alert and use common sense - do not operate the tool when you are

tired or under the influence of alcohol, drugs or medication.

2. ALWAYS wear eye protectors when using the tool. Eye protectors must

provide protection from flying particles from the front and the side. Ear

protectors should also be worn.

3. DO NOT overreach - Keep proper footing and balance at all times.

4. NEVER use oxygen, CO2, combustible gases or any type of bottled gas as a

source of power for this tool.

5. DO NOT connect the air supply hose with your finger on the trigger.

6. DO NOT exceed the maximum pressure for the tool of 90 psi / 6.2 bar.

7. ALWAYS keep the air hose away from heat, oil and sharp edges.

8. DO NOT fit the air tool to a stand or clamping device that may damage it.

9. Check hoses for leaks or worn condition before use and ensure that all

connections are secure.

10. DO NOT use the tool for any purpose than that described in this manual.

11. DO NOT carry out any alterations or modifications to the air tool.

12. ALWAYS disconnect from the air supply when:

• Performing any maintenance.

• The air tool is not in use.

• The air tool will be left unattended.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• Moving to another work area.

13. DO NOT use the air tool if it is defective or operating abnormally.

14. Avoid damaging the air tool for example by applying excessive force of

any kind.

15. ALWAYS maintain the air tool with care. Keep it clean for the best and

safest performance.

16. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

17. DO NOT force or misuse the tool. It will do a better and safer job at the rate

for which it was designed.

18. This air tool vibrates with use. Vibration may be harmful to your hands or

arms. Stop using the tool if discomfort, a tingling feeling or pain occurs.

Seek medical advice before resuming use.

19. DO NOT carry the air tool by the air hose.

20. DO NOT carry the air tool with your finger on the trigger.

21. When not in use the air tool must be disconnected from the air supply and

stored in a dry place out of the reach of children.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

COMPRESSED AIR REQUIREMENTS

A typical air line layout is shown below. If an automatic in-line filter/regulator is

used, it will keep air tools in good condition but should be regularly checked

and topped up with oil. CLARKE airline oil should be used and the lubricator

be adjusted to approx 2 drops per minute.

Use only clean, dry, regulated compressed air as a power source.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

Air compressors used with the tool must comply with the appropriate

European Community Safety Directives.

The air hose must be rated at least 150% of the maximum operating pressure of

the tool.

For optimum performance it is recommended that a 3/8” ID airline hose is

used.

A build-up of moisture or oil in the air compressor will accelerate wear and

corrosion in the air tool. Ensure any moisture is drained from the compressor

daily and the inlet filter is kept clean.

If an unusually long air hose is required, (over 8 metres), the line pressure or the

hose inside diameter may need to be increased to maintain air pressure at the

tool.

Never exceed the maximum operating pressure for the air tool. It is

recommended that air pressure to this tool does not exceed 90 psi (6.2 Bar) at

the air tool when running. Higher pressures and dirty air will shorten the life of

the tool due to faster wear and is a possible safety hazard.

Check hoses for wear or damage before use.

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Direction Control 4 Airline Inlet

2 1/2” Square Drive 5 Airline adaptor

3Trigger

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

NOTE: Ensure the compressor is turned off.

1. Remove the travel plug and connect either a suitable hose directly or

using the male adaptor supplied.

2. If required, connect an in-line mini

oiler to the tool.

• A mini oiler helps to prolong the

life of any air tool.

3. If a mini-oiler is not being used, run

a few drops of oil through the tool

before use. It can be entered

through the airline connector or

via the hose at the nearest

connection to the air supply.

4. Connect the other end of the hose

to the compressor.

5. Turn on the air supply and check

for air leaks. Rectify any found

before proceeding. Set the

working pressure to 90psi/6.2 bar

for best performance

• PTFE tape may be useful for

sealing threaded connections.

Your air tool is now ready for use.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

SETTING THE DIRECTION OF ROTATION

To select the direction of rotation turn

the direction control as follows.

• For tightening bolts/nuts, turn

the direction control anti-

clockwise to F (Forward).

• For loosening bolts/nuts, turn the

direction control clockwise to R

(Reverse).

FITTING THE SOCKETS AND USING THE WRENCH

1. Select the socket required and

push it onto the square drive shaft.

• It clicks into place when secure.

2. Place the socket over the nut.

• Take care that the socket is

firmly engaged.

3. Squeeze the trigger against the

body of the tool to start.

4. Release the trigger to stop the tool.

5. ALWAYS ensure the tool has stopped before putting it down.

6. When releasing very tight fastenings initially break loose by hand. Squeeze

the trigger and the air tool will complete the job.

7. If necessary, use penetrating oil to assist in freeing off rusted fasteners.

8. When assembling, start turning fasteners by hand, then set the rotation

forward or reverse. Apply the tool gently and squeeze the trigger to tighten

with power.

9. Final tightening should be completed by hand to the required torque

values.

WARNING: ALWAYS WAIT UNTIL THE DRIVE SHAFT HAS STOPPED ROTATING

BEFORE SETTING THE DIRECTION OF ROTATION.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

DISCONNECTING THE AIR SUPPLY

1. DO NOT disconnect the air hose until the supply is isolated at a shut-off

valve.

2. Once the pressure has been isolated, disconnect the air supply hose from

the air tool.

3. Shut down the compressor at the end of the work session and drain daily as

recommended.

STORAGE

If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of

CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to

lubricate the internal parts.

Store the tool safely in its box in a dry, secure environment. When storing,

replace the blanking plug on the airline inlet once the airline has been

disconnected.

Avoid storing the air tool where the temperature is below 0oC.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

DAILY

1. Before use, drain water from the airline filter and compressor.

2. If no line lubricator or mini oiler is used, ensure that oil is applied to the tool

on a daily basis through the air inlet connection. Run a few drops of oil

through the tool before use. It may be entered into the tool air inlet,

(ensuring the strainer is clear), or into the hose at the nearest connection to

the air supply. Only then should you operate the tool.

3. This procedure should be repeated after every two to three hours of use, or

at the start of the working day.

WEEKLY

1. Check the air inlet screen filter for

blockage and clean if necessary.

CLEANING

1. Keep the body of the tool clean

and free from debris.

2. Grit or gum deposits in the tool

may reduce efficiency.

3. After extensive use, remove the

inlet screen filter and flush out the

mechanism with gum solvent oil or an equal mixture of CLARKE air-line oil

and paraffin. Allow to dry before use.

4. If the tool still runs erratically or becomes inefficient, and the air supply is of

good quality, it may be necessary to dismantle the air motor and replace

worn or damaged parts. You may prefer to take the tool to your CLARKE

dealer if internal maintenance is required.

PERFORMANCE

Please note that outside factors may affect the tool’s operation and

efficiency such as reduced compressor output, excessive drain on the airline,

moisture or restrictions in the air-line, or the use of connectors of improper size

or poor condition which will reduce air supply.

WARNING: MAKE SURE THAT THE AIR TOOL IS DISCONNECTED FROM THE

AIR SUPPLY BEFORE STARTING ANY CLEANING, OR MAINTENANCE

PROCEDURES.

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