Clarke Woodworker CMS254 Installations- und Betriebshandbuch

OPERATING & MAINTENANCE

INSTRUCTIONS

CMS254

COMPOUND MITRE SAW

Type of Cut Depth Width

Cross (90°) 88mm 132mm

Mitre (at 45°) 88mm 100mm

Bevel (at 45°) 52mm 132mm

Compound (at 2x 45°) 50mm 100mm

Maximum Depth and Width of Cut

Motor: ......................................................... 230V 50Hz 1 phase.

Current Rating ........................................... 6.5Amps

Power Rating: ............................................ 1300kW

No Load Speed: ........................................5000RPM

Fuse Rating ................................................ 13Amps

Dimensions: (Head Lowered) .................. 365x345x270mm

Dimensions: (Head Raised) ..................... 365x345x410mm

Blade size: (Fitted) .................................... 254mm 40T 16mm Bore

Noise level ................................................. 110dB at 1M

Vibration Level .......................................... 22.2m/s² (Normal Load)

Weight ........................................................ 10.7kg (unpacked)

Part Number .............................................. 6500785

Please note that the details and specifications contained herein, are correct at the time of going to

print. However, CLARKE International reserve the right to change specifications at any time without

prior notice. Always consult the machine’s data plate

SPECIFICATIONS

Thank you for purchasing this CLARKE 254mm (10”) Compound Mitre Saw

which is designed for use by tradesmen in a light commercial environment.

Before operating the Mitre Saw please read this leaflet thoroughly and

carefully follow all instructions. This will ensure the safety of yourself and

that of others around you, and you can also look forward to the saw giving

you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period

of 12 months from the date of purchase. Please keep your receipt as

proof of purchase. This guarantee is invalid if the product is found to have

been abused or tampered with in any way, or not used for the purpose

for which it was intended.

Faulty goods should be returned to their place of purchase, no product

can be returned to us without prior permission.

This guarantee does not effect your statutory rights.

CONTENTS

CONT Specifications ......................................................................................2

Safety Precautions ..............................................................................4

Additional Precautions for Mitre Saws .............................................. 6

Electrical Connections ....................................................................... 7

Principle Parts ......................................................................................8

Features ...............................................................................................9

Assembly ..............................................................................................10

Operation ............................................................................................11

Cross Cutting ....................................................................................... 11

Mitre Cutting ........................................................................................ 12

Bevel Cutting ....................................................................................... 13

Compound Mitre Cutting ..................................................................13

Maintenance ......................................................................................14

Blade renewal .....................................................................................14

Adjustments .........................................................................................16

Maximum Cutting Sizes ......................................................................18

Parts and Service ................................................................................19

Parts Diagram ......................................................................................20

Parts List ................................................................................................ 21

GENERAL SAFETY RULES FOR OPERATING MACHINERY

WARNING:

As with all machinery, there are certain hazards involved with their

operation and use. Exercising respect and caution will considerably

lessen the risk of personal injury.

However, if normal safety precautions are overlooked or ignored,

personal injury to the operator or damage to property, may result.

1. READ and BECOME FAMILIAR with the entire operating manual.

Learn the machines’ applications and limitations as well as the

specific potential hazards peculiar to it.

2. EARTH ALL MACHINES. If the machine is equipped with three-pin

plug it should be plugged into a three-pin electrical socket. Never

remove the earth pin.

3. ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum

intensity of 300 lux should be provided. Ensure that lighting is placed

so that you will not be working in your own shadow.

4. CHECK for DAMAGE. Before using the machine, any damaged part,

such as a guard etc., should be checked to ensure that it will

operate properly, and perform its intended function. Check for

alignment of moving parts, breakage of parts, mountings, and any

other condition that may affect the machines’ operation. Any

damage should be properly repaired or the part replaced. If in

doubt, DO NOT USE the machine. Consult your local dealer.

5. DISCONNECT the MACHINE from the power supply before servicing

and when changing accessories such as blades, etc.

6. KEEP GUARDS in place and in working order.

7. ALWAYS WEAR SAFETY GOGGLES, manufactured to the latest

European Safety Standards. Also use a face or dust mask if the

cutting operation is dusty. Everyday eyeglasses do not have impact

resistant lenses, they are NOT safety glasses.

8. KEEP WORK AREA CLEAN. Cluttered areas and benches invite

accidents.

9. ALWAYS WEAR EAR PROTECTORS/DEFENDERS.

10. DON’T FORCE the Machine. It will do a better and safer job at the

rate for which it was designed.

SAFETY PRECAUTIONS

11. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of

checking to see that keys and adjusting wrenches are removed

from the machine before switching on.

12. DRUGS, ALCOHOL, MEDICATION. Do not operate machine while

under the influence of drugs, alcohol or any medication.

13. USE RECOMMENDED ACCESSORIES. The use of improper accessories

could be hazardous.

14. NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do

not leave machine until it comes to a complete stop.

15. ALWAYS REMOVE PLUG from electrical outlet when adjusting,

changing parts, or working on machine.

16. AVOID DANGEROUS ENVIRONMENT. Don’t use power machines in

damp or wet locations or expose them to rain. Keep your work area

well illuminated. DO NOT USE in explosive atmosphere (around

paint, flammable liquids etc.).

17. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from

the work area, especially whilst operating the unit.

19. MAINTAIN MACHINE IN TOP CONDITION. Keep tools sharp and clean

for the best and safest performance. Follow maintenance instructions.

21. DON’T OVERREACH. Keep your proper footing and balance at all

times. For best footing, wear rubber soled footwear. Keep floor clear

of oil, scrap wood, etc.

22. WEAR PROPER APPAREL. Loose clothing or jewelry may get caught in

moving parts. Wear protective hair covering to contain long hair.

23. MAKE WORKSHOP CHILDPROOF. Cover the saw adequately when

not in use, to prevent children from damaging themselves by

tampering with it.

24. NEVER STAND ON THE MACHINE. Serious injury could occur if the

machine is tipped or if a cutting tool is accidentally contacted. Do

not store materials above or near a machine, such that it is

necessary to stand on the machine to reach them.

25. HANDLE WITH EXTREME CARE Whenever transporting or installing

machinery, and always use a lifting tool.

26. AVOID ACCIDENTAL STARTING. Ensure the switch is OFF before

plugging in to mains.

27. BE AWARE that accidents are caused by carelessness due to

familiarity.

ALWAYS concentrate on the job in hand, no matter how trivial it may

seem.

ADDITIONAL PRECAUTIONS FOR MITRE SAWS

1. Wear safety goggles as protection against flying wood chips and saw

dust. In many cases, a full face shield is even better protection.

A dust mask is also recommended to keep saw dust out of your lungs.

2. Use a solid wood workbench which will not move under load.

3. This saw is for use by tradesmen in a light commercial environment.

4. Clear the work table of all objects except the workpiece (tools, scraps,

rulers etc.) before switching on the saw.

5. Keep your fingers well away from the blade.

6. Switch off the saw, and make sure the blade has come to a complete

stop before clearing sawdust or off-cuts from the table.

7. Make sure there are no nails or foreign objects in the part of the workpiece

to be sawn.

8. Set up the machine and make all adjustments with the power OFF, and

disconnected from the supply.

9. DO NOT operate the machine with the guards removed. They must all

be in place and securely fastened when performing any operation

10. Use ONLY approved replacement saw blades. Contact your local

CLARKE dealer for advice. The use of inferior blades may increase the

risk of injury.

11. DO NOT saw any material that does not have a flat surface on which to

bear.

12. Do Not force the blade, lower it gently into the work.

13. Ensure you have complete control of the Cutting Head at all times. When

a cut is completed, return it to its uppermost position gently.

DO NOT allow it to snap back heavily under spring pressure.

14. Always clamp the work to the table...DO NOT perform freehand

operations.

15. Ensure that the portion of the workpiece being cut bears firmly against

the back fence.

16. Provide adequate support for long workpieces.

17. Never use solvents for cleaning plastic parts as this could causedamage

to the material. A soft damp cloth only is required.

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved 13 amp BS 1363 plug, or a suitably fused isolator

switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance

with the following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond

with the coloured markings identifying terminals in your plug proceed as

follows:

• Connect the GREEN & YELLOW cord to terminal marked with a letter

“E” or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to terminal marked with “L” or coloured RED.

• Connect BLUE cord to the terminal marked with “N” or coloured BLACK.

If this appliance is fitted with a plug which is moulded onto the electric

cable (i.e. non-rewirable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the

correct replacement is used (as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer

or most electrical stockists.

Fuse Rating

The fuse in the plug must be replaced with one of the same rating - 13amps

and this replacement must be ASTA approved to BS1362.

Cable Extension

If a cable extension is needed, it is essential to ensure that the size of the

conductors is at least the same size as those of the power cable supplied.

ELECTRICAL CONNECTIONS

PRINCIPAL PARTS OF THE SAW

Fig 1

As its’ name implies, the machine is a Bevel/Mitre Saw, capable of straight

cross cutting, and cutting bevels and mitres, or a combination of the two.

FEATURES

The main arm, or Cutting

Head, carries the motor and

the tungsten carbide saw

blade. It is allowed to swivel

to produce mitre cuts and tilt

to the left to produce bevel

cuts.

The maximum sizes of wood

that may be cut in any of

these processes is given on

page 17.

A dust extraction port is

provided at the rear of the

machine to which the dust

bag (provided), is attached.

If required, a vacuum

extraction device may be

used which will provide fast

and efficient removal of

sawdust. The extraction device may be used continuously or intermittently

depending upon your requirements.

The Cutting Head is locked in

its lower position for transit

purposes. To release it, pull

out the Head Locking Pin,

(see also G, fig. 16, p16). It

may be necessary to apply

slight downward pressure to

the head in order to do so,

and allow the head to rise to

its upper position gently,

under control.

The head will lock in its upper

position, and is prevented

from being lowered until the

Head Release Lever (see fig.1

page 8) is moved sideways.

Fig.3

Fig 2

On receipt inspect the machine to ensure that all parts are accounted for

and that no damage was incurred during transit. Any deficiency or

damage should be reported to your CLARKE dealer immediately.

The main body of the saw is fully assembled and adjusted at the factory.

It is necessary only to fit the accessories supplied, shown below.

ASSEMBLY and INSTALLATION

Mount the machine on a firm solid base that will not move under load.

Ensure there is an appropriate electrical supply, and adequate lighting,

so that you will not be working in your own shadow.

Four holes are provided in the base, shown at A fig. 3, so that the machine

may be bolted permanently to a workbench for added stability.

Alternatively it may be bolted to a piece of plywood with a thickness of 5/

8” minimum. If this method is preferred, the plywood support should be

clamped to a solid base or workbench whenever the saw is being used.

Accessories provided with the machine

The Work Stop may be slipped

on to one arm of the right hand

work support before as shown in

fig. 5. The wing nut secures the

stop at any desired position, or

the stop may be swiveled out of

the way when not required.

Attach the Work Supports, one

to each side of the bed using the

Work Support Clamps.

Fig.4

Fig.5

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