Clarke MMA Series Bedienungsanleitung

WARNING: Read these instructions before using the machine

WARNING: A suitable welding headshield must be worn during use

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0219 ISSUE 1

MMA INVERTER WELDER

MODEL NO: MMA80

PART NO: 6012153

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

INTRODUCTION

Thank you for purchasing this CLARKE Welder.

Before attempting to operate the machine, it is essential that you read this

manual thoroughly and carefully follow all instructions given. In doing so you

will ensure the safety of yourself and that of others around you, and you can

also look forward to the product giving you long and satisfactory service.

Ensure the welder and its components suffered no damage during transit and

that all components are present. Should any loss or damage be apparent,

please contact your CLARKE dealer immediately.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

TECHNICAL SPECIFICATIONS

Power Supply 230V/50Hz/1ph

Rated Max Input Current I1Max/I1eff 15.8A/7.1A

Ingress Protection IP21S

Operating range 20-80 Amp

Range of welding electrodes 1.6-2.5 mm

Weight 3.77 kg (machine only)

Dimensions (L x W x H) 288 x 125 x 195 mm

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

SAFETY WARNINGS

ELECTRIC SHOCK

1. Do not touch live electrical parts.

2. Never use electrode holders or cables which are damaged.

3. Keep the working environment, equipment, cables and clothing free from

grease, oil, moisture and dirt.

4. Ensure the welding machine has been correctly earthed.

5. The operator must be insulated from the floor and work bench using a dry

insulation mat.

6. Always ensure a second person is present in case of accident.

7. Keep welding cables away from power cables.

8. Regularly inspect the condition of the cables for signs of damage.

9. Remove the plug from the mains socket when not in use.

10. Ensure the earth connector is secured to bare metal adjacent to the weld,

and when not in use insulated for safety. - Keep all equipment well

maintained.

FUMES & GASES

1. The welding process generates hazardous fumes as a by-product.

Inhalation of these fumes is hazardous to health.

2. Keep your face away from the weld to avoid breathing the fumes.

3. If welding in confined spaces ensure adequate ventilation and use a fume

extractor.

4. By-products of welding can react to create a toxic/explosive environment.

FIRE OR EXPLOSION

1. Welding can cause fire and explosions. Precautions should be taken to

prevent these hazards.

WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF

FIRE, ELECTRIC SHOCK AND PERSONAL INJURY

WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO

OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

2. Before starting work ensure the area is clear of flammable materials and

move any combustible materials to a safe distance, especially substances

likely to generate a dangerous vapours.

3. The welding arc can cause serious burns. Avoid contact with skin.

4. Sparks and molten metal may be ejected during welding. Take

precautions to prevent fire.

5. Sparks and molten metal can pass through gaps. Be aware that fire can

start out of sight.

6. Do not weld to pressurised containers. or containers containing flammable

vapours e.g. fuel tanks.

7. Always have appropriate fire fighting equipment to hand suitable for use in

electrical environments.

8. Avoid carrying any fuels with you e.g. cigarette lighters or matches.

PERSONAL PROTECTION

1. The body should be protected by suitable clothing.

2. The use of neck protection may be necessary against reflected radiation.

3. Arc machines generate a magnetic field which is detrimental to

pacemakers. Consult your doctor before going near active welding

equipment/operations.

4. The UV and IR radiation generated by welding is highly damaging to the

eyes, causing burns. This can also affect the skin.

5. Always use suitable welding shields equipped with appropriate filters.

6. Where there are pedestrians and traffic ensure a protective screen is used

to avoid accidental arc glare.

7. Do not weld in the vicinity of children or animals and ensure no one is

looking before striking an arc.

8. Wear hearing protection if required.

9. Allow the weld to cool. Hot metal should never be handled without gloves.

10. Take care when adjusting or maintaining the electrode/holder, that it has

had time to cool sufficiently and the welder is disconnected from the mains

supply.

11. First aid facilities and a qualified first aid person should be available unless

medical facilities are close by, for immediate treatment of flash burns of

the eyes and skin burns.

12. Flammable hair sprays/gels should not be used by persons welding.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

PROTECTIVE CLOTHING

1. Wear gauntlet type gloves designed for use when welding.

2. Wear a fire resistant apron and protective shoes.

3. Wear cuffless trousers (not turned up) to avoid catching sparks and slag.

4. Avoid wearing oily or greasy clothing.

5. Wear protective head and shoulder coverings if welding overhead.

6. Wear a helmet with safety goggles or glasses with side shields underneath,

appropriate filter lenses or plates (protected by clear glass). This is a MUST

for welding (and chipping) to protect the eyes from radiant energy and

spatter. Replace cover glass when broken, pitted, or spattered.

NOTE: All protective wear inc. masks & head shields MUST comply with

Personal Protective Equipment Directive 89/686/EEC.

ADDITIONAL SAFETY PRECAUTIONS FOR WELDING

1. Always ensure that there is ample free air circulating around the outer

casing of the machine, and that the louvres are unobstructed.

2. Always inspect the cable before use to ensure it is in good condition.

3. Always remove all flammable materials from the welding area.

4. Always keep a fire extinguisher handy;-Dry Powder, CO2or BCF, NOT Water.

5. Never remove the cover panels unless the machine is disconnected from

the power supply, and never use the machine with the panels removed.

6. Never attempt any electrical or mechanical repair unless you are a

qualified technician. If you have a problem with the machine contact your

local CLARKE dealer.

7. Never use or store in a wet/damp environment.

8. Never continue to weld, if, at any time, you feel even the smallest electric

shock. Stop welding IMMEDIATELY and DO NOT attempt to use the

machine until the fault is diagnosed and corrected.

9. Never allow the earth cable or hose to become wrapped around the

operator or any person in the vicinity.

10. Never change electrodes with bare hands or damp gloves.

• Please read these instructions carefully and retain for future reference.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

SAFETY SYMBOLS

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

If disposing of this product or any damaged components, do not dispose of

with general waste. This product contains valuable raw materials. Metal

products should be taken to your local civic amenity site for recycling of metal

products.

Read this instruction

booklet carefully

before use.

Do not expose to rain.

Wear eye protection Recycle unwanted

materials instead of

disposing of them as

waste. All tools,

accessories and

packaging should be

sorted, taken to a

recycling centre and

disposed of in a manner

which is compatible

with the environment.

Wear protective gloves

Wear a dust mask

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved 13 amp BS1363 plug, or a suitably fused isolator switch.

If the plug has to be changed because it is not suitable for your socket or

because of damage, it must be removed and a replacement fitted, following

the wiring instructions shown below. The old plug must be discarded safely as

insertion into a power socket could cause an electrical hazard.

The wires in the mains lead should be

wired up in accordance with the

following colour code:

• Connect the GREEN & YELLOW

coloured wire to the plug

terminal marked with a letter E

or .

• Connect the BROWN coloured

wire to the plug terminal

marked a letter “L”.

• Connect the BLUE coloured wire to the plug terminal marked a letter

“N”.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD). If you are not sure, consult a qualified

electrician. DO NOT try to carry out any repairs yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE

MAINS SUPPLY.

WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE

COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

OVERVIEW

The following components are supplied with the MMA80 welding machine;

1 Power on LED (green) 7 Negative Terminal

2 High temperature LED (yellow) 8 Earth Cable

3 Welding current adjustment knob 9 Electrode holder

4 Power Switch (behind unit) 10 Carrying Strap

5 Welding current display 11 Welding Mask

6 Positive Terminal

• Electrode holder with cable • Earth clamp with cable

• Face Mask (in two parts plus

handle)

• Clear protective glass lens for

mask

• Dark glass filter lens (Shade no 11)

for mask

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or [email protected]

MAIN FEATURES

INVENTORY

The following components are supplied with the 80 Amp welding machine;

• Electrode holder with cable

• Earth clamp with cable

• Face Mask (in two parts plus handle)

• Dark glass filter lens (Shade no 11) for mask

• Clear protective glass lens for mask

THE WELDING SHIELD

1. Push the two halves of the shield

together as shown, making sure

the hooks and pins on the side

engage correctly.

2. Place the handle into position

and secure using the plastic nut

provided.

ARC-FORCE Automatically increases the current to prevent the elec-

trode sticking when operating with a short arc length .

HOT START Increases the welding current at the beginning of the

welding process.

ANTI-STICK The electrode can be easily withdrawn without it

becoming damaged.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Servi[email protected]

3. Working from the inside of the

shield, insert the clear glass lens

into the recess in the shield,

followed by the dark glass lens.

• The clear glass must be inserted

first.

4. Insert the two plastic screws to

clamp the glass lens from the

inside of the mask.

When replacing the glass lenses only

use parts supplied by Clarke International. The shaded filter lens is a certified,

specific optical glass and should not be exchanged for any other type.

• The clear glass cover lens should be replaced when it becomes badly

pitted.

SETUP OF THE WELDER

CONNECTING THE CABLES

Make sure the on/off switch on the rear panel is in the OFF position before

connecting the leads.

1. Connect the earth (ground)

cable to the negative terminal (-).

2. Connect the electrode holder

cable to the positive terminal (+).

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