Condair EL Bedienungsanleitung

EN 1603

Humidication and Evaporative Cooling

PLANNING- AND

INSTALLATION MANUAL

Steam humidifier

Condair EL

Thank you for choosing Condair

Installation date (MM/DD/YYYY):

Commissioning date (MM/DD/YYYY):

Site:

Model:

Serial number:

Manufacturer

Condair Group AG

Talstrasse 35-37, CH-8808 Pfäfkon

Ph. +41 55 416 61 11, Fax +41 55 416 62 62

info@condair.com, www.condair.com

Proprietary Notice

This document and the information disclosed herein are proprietary data of Condair Group AG. Neither this document,

nor the information contained herein shall be reproduced, used, or disclosed to others without the written authori-

sation of Condair Group AG, except to the extent required for installation or maintenance of recipient's equipment.

Liability Notice

Condair Group AG does not accept any liability due to incorrect installation or operation of the equipment or due

to the use of parts/components/equipment that are not authorised by Condair Group AG.

Technical modications reserved

3Contents

Contents

1 Introduction 5

1.1 To the very beginning 5

1.2 Notes on the installation manual 5

2 For your safety 7

3 Product Overview 9

3.1 Calculating the maximum required steam capacity 9

3.2 Models overview 10

3.2.1 Single units Small ("S"), EL 5...15 and Medium ("M"), EL 20...45 10

3.2.2 Single units Large ("L"), EL 50...90 11

3.2.3 Double units (2 x "M"), EL 35...90 12

3.2.4 Linkup systems (3 x "M"), EL 70...135 13

3.2.5 Linkup systems (4 x "M"), EL 105...180 14

3.3 Product designation 15

3.4 Options 17

3.4.1 Option details 18

3.5 Accessories 19

3.5.1 Accessory details 20

3.5.1.1 DV41-..., DV61-... and DV81-... steam distribution pipes 20

3.5.1.2 OptiSorp steam distribution system 21

3.5.1.3 Blower pack 22

4 Receiving and storage 23

4.1 Inspection 23

4.2 Storage and Transportation 24

5 Mounting and installation work 25

5.1 Safety notes on mounting and installation work 25

5.2 Installation overviews 26

5.3 Mounting the unit 28

5.3.1 Notes on locating the unit 28

5.3.2 Mounting the humidier 30

5.3.3 Inspecting the installed unit 32

5.4 Steam installation 33

5.4.1 Overview steam installation for duct humidication 33

5.4.2 Positioning of the steam distributor 35

5.4.3 Installing the steam distributors 40

5.4.4 Positioning and mounting of the blower packs (accessory BP) 41

5.4.5 Installing the steam and condensate lines 42

5.4.6 Common steam and condensate line errors 46

5.4.7 Inspecting the steam installation 47

5.5 Water installation 48

5.5.1 Overview water installation 48

5.5.2 Notes on water installation 50

5.5.3 Inspecting the water installation 51

4Contents

5.6 Notes on humidity control systems/humidity control 52

5.6.1 System 1 – Room humidity control 52

5.6.2 System 2 – Room humidity control with continuous limitation of the supply air humidity 52

5.6.3 System 3 – Supply air humidity control with continuous output limit ation 53

5.6.4 Which humidity control system for which application 53

5.6.5 Admissible control signals 54

5.7 Electrical installation 55

5.7.1 Notes on electrical installation 55

5.7.2 Wiring diagram Condair EL 5...45 - Single units "S" and "M" 56

5.7.3 Wiring diagram Condair EL 50...90 - Single units "L" 57

5.7.4 Wiring diagram Condair EL 35...90 - Double units 2 x "M" 58

5.7.5 Wiring diagram EL 70...180 - Linkup systems 3 x "M" or 4 x "M" 59

5.7.6 Installation work external connections 61

5.7.7 Inspecting the electrical installation 68

6 Productspecication 69

6.1 Performance data / Fuses "F3" heating voltage supply 69

6.2 Operating data 71

6.3 Connections/Dimensions/Weights 71

6.4 Certicates 71

7 Appendix 72

7.1 Unit dimensions 72

7.1.1 Unit dimensions Condair EL 5 - 15, unit size "S" 72

7.1.2 Unit dimensions Condair EL 20 - 45 and 35 - 180, unit size "M" 73

7.1.3 Unit dimensions Condair EL 50 - 90, unit size "L" 74

7.2 EC Declaration of conformity 75

7.3 h,x diagram 76

5Introduction

1 Introduction

1.1 To the very beginning

We thank you for having purchased the CondairELsteamhumidier.

The Condair EL steam humidier incorporates the latest technical ad van ces and meets all recognized

safety standards. Nevertheless, improper use of the Condair EL steam humidier may result in danger

to the user or third parties and/or damage to property.

To ensure a safe, proper, and economical operation of the Condair EL steam humidier, please observe

and comply with all information and safety instructions contained in the present documentation as well

as in the separate documentations of the components installed in the humidication system.

If you have questions after reading this documentation, please contact your Condair representative.

They will be glad to assist you.

1.2 Notes on the installation manual

Limitation

ThesubjectofthisinstallationmanualistheCondairELsteamhumidierinitsdifferentversions.

The various options and accessories are only described insofar as is necessary for proper operation

of the equipment. Further information on options and accessories can be obtained in their respective

instructions.

This installation manual is restricted to the installation of the Condair EL steam humidier and is meant

for welltrainedpersonnelbeingsufcientlyqualiedfortheirrespectivework.

This installation manual is supplemented by various separate items of documentation (operation manual,

spare parts list, etc.), which are included in the delivery. Where necessary, appropriate cross-references

are made to these publications in the installation manual.

6Introduction

Symbols used in this manual

CAUTION!

The catchword "CAUTION" used in conjunction with the caution symbol in the circle designates notes

in this installation manual that, if neglected, may cause damage and/or malfunction of the unit or

damage to property.

WARNING!

The catchword "WARNING" used in conjunction with the general caution symbol designates safety

and danger notes in this installation manual that, if neglected, may cause injury to persons.

DANGER!

The catchword "DANGER" used in conjunction with the general caution symbol designates safety and

danger notes in this installation manual that, if neglected, may lead to severe injury or even death

of persons.

Safekeeping

Please safeguard this installation manual in a safe place, where it can be immediately accessed. If the

equipment changes hands, the documentation must be passed on to the new operator.

If the documentation gets misplaced, please contact your Condair representative.

Language versions

This installation manual is available in other languages. Please contact your Condair representative for

information.

7For your safety

2 For your safety

General

Every person, who is in charge of the installation work on the Condair EL must have read and understood

this installation manual and the Condair EL operation manual before carrying out any work.

Knowing and understanding the contents of the installation manual and the operation manual is a basic

requirement for protecting personnel against any kind of danger, to prevent faulty operation, and to

operate the unit safely and correctly.

All icons, signs and markings applied to the Condair EL must be observed and kept in readable state.

Qualicationofpersonnel

All installation work described in this installation manual may only be carried out by specialists who

arewelltrainedandadequatelyqualiedandareauthorisedbythecustomer.

For safety and warranty reasons any action beyond the scope of this manual must be carried out only

by qualied personnel authorised by the manufacturer.

It is assumed that all persons working with the Condair EL are familiar and comply with the appropriate

regulations on work safety and the prevention of accidents.

Intended use

The Condair EL steam humidier is intended exclusively for air humidication via a steam distributor

or blower pack approved by Condair within specied operating conditions (see Condair EL operation

manual). Any other type of application, without the written consent of Condair, is considered as not

conforming with the intended purpose and may lead to dangerous operation and will void any warranty.

Operation of the equipment in the intended manner requires that all the information contained in this

installation manual are observed (in particular the safety instructions).

Danger that may arise from the Condair EL:

DANGER!

Danger of electric shock!

The Condair EL is mains powered. Live parts may be exposed when the unit is open. Touching

live parts may cause severe injury or danger to life.

Prevention: The Condair EL must be connected to the mains only after all mounting and installation

work has been completed, all installations have been checked for correct workmanship and the covers

are closed and fastened properly.

8For your safety

Preventing unsafe operation

All persons working with the Condair EL are obliged to report any alterations to the unit that may affect

safety to the owner without delay and to secure the Condair EL against accidental power-up.

Prohibitedmodicationstotheunit

Nomodicationsmustbeundertaken on the Condair EL without the express written consent of Condair.

For the replacement of defective components use exclusively original accessories and spare parts

available from your Condair representative.

9Product Overview

mD= •(x2-x1)

V•p

1000 mD= •(x2-x1)

1000 •ε

oder

3 Product Overview

3.1 Calculatingthemaximumrequiredsteamcapacity

The maximum required steam capacity must be calculated based on one of the following formulas:

mD: maximum steam demand in kg/h

V: volume of supply air portion per hour in m3/h (for indirect room humidication) or room volume to

be humidied per hour in m3/h (for direct room humidication)

ρ: specic gravity of air in kg/m3

ε: specic volume of air in m3/kg

x2: desired absolute room air humidity in g/kg

x1: minimum absolute supply air humidity in g/kg

The values for ρ,ε,x2and x1 can be gathered from the h,x-diagram or the Carrier-Diagram for moist

air respectively.

10 Product Overview

3.2 Models overview

Condair EL steam humidiers are available as single units with different housing sizes (S, M and

L), as double units (2 x "M") and as Linkup systems (3 x "M" or 4 x "M") with different heating

voltages and steam capacities ranging from 5 kg/h up to a maximum of 180 kg/h.

3.2.1 Single units Small ("S"), EL 5...15 and Medium ("M"), EL 20...45

Housing

size Condair

200V/1~ 230V/1~ 240V/1~ 200V/3~ 230V/3~ 400V/3~ 415V/3~ 440V/3~ 460V/3~ 480V/3~ 500V/3~ 600V/3~

kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h kg/h

...5... 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

...8... 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0

...10... –– 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0 10.0

...15... –– –– –– 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0

...20... –– –– –– 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0

...24... –– –– –– 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0

...30... –– –– –– 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

...35... –– –– –– –– –– 35.0 35.0 35.0 35.0 35.0 35.0 35.0

...40... –– –– –– –– –– 40.0 40.0 40.0 40.0 40.0 40.0 40.0

...45... –– –– –– –– –– 45.0 45.0 45.0 45.0 45.0 45.0 45.0

I/O

Driver board

Module A

Control

board

RFI

Heating voltage

Module A

Control voltage

Control signal

External enable

Limiter signal

Safety chain

Remote indication

Main

Module A

Main unit Module A

Fig. 1: Overview single units Small ("S") and Medium ("M")

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