Continental Refrigerator PC150HD Bedienungsanleitung
2PC125 and PC125M Operators Manual
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Hydraulic Hose Crimpers
PC125 and PC125M Operators Manual
www.contitech.us
Perma-Crimp™Hydraulic Hose Crimpers
PC150HD Series Operators Manual
Including PC150HD-1HP-1P and PC150HD-2HP-1P
www.continental-industry.com
2
• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.
• CRIMPER CAN PRODUCE 240 TONS OF FORCE. KEEP BOTH HANDS AWAY FROM PINCH POINTS.
• CONSULT THE CONTINENTAL CONTITECH CRIMP SPECIFICATION MANUAL FOR CORRECT
CRIMPER SETTINGS AND CRIMP MEASUREMENTS.
• ALWAYS WEAR EYE PROTECTION.
SAFETY PRECAUTIONS
Safety Precautions
Equipment Warning
Proper assembly of Continental ContiTech hose and ttings
Continental ContiTech hose, ttings and crimping equipment work together to provide an ecient and reliable
hose connection. Continental ContiTech hose and ttings are part of an engineered system and are to be used in
accordance with Continental ContiTech specications. Using non-Continental ContiTech components may pro-
duce an assembly that does not meet rated performance. Continental ContiTech does not warrant, expressly
or by implication, hose assemblies that do not incorporate Continental ContiTech hose and ttings, or
are not crimped in accordance with Continental ContiTech process specications.
Buyers may elect to attach additional or non-standard parts or equipment, or to use dierent manufacturing
specications as necessary to meet the requirements of the buyer or the customer’s application. In such cases,
the buyer has sole responsibility to qualify the hose for the applications as necessary to ensure performance
capability.
For guidance in the assembly of Continental ContiTech hose and couplings, please refer to the Continental Con-
tiTech Crimp Specications Manual. Information in this catalog is believed to be accurate, but is not warranted
and is subject to change without prior notice. For the most current product information, check the Continental
ContiTech website at www.contitech.us.
For technical assistance, call customer service at 1-800-235-4632.
3
Table of ContentsSafety Precautions
SAFETY PRECAUTIONS----------------------------------------------------------------------------------------------------------------2
EQUIPMENT WARNING-------------------------------------------------------------------------------------------------------------------2
COMPONENT IDENTIFICATION---------------------------------------------------------------------------------------------------------------------4
FOOT SWITCH OPEN / CLOSE FUNCTION-----------------------------------------------------------------------------------------------------5
CRIMPER SPECIFICATIONS-------------------------------------------------------------------------------------------------------------------------6
DIE PART IDENTIFICATION---------------------------------------------------------------------------------------------------------------------------7
INITIAL CRIMPER SETUP-------------------------------------------------------------------------------------------------------8
HYDRAULIC DIE INSTALLATION-----------------------------------------------------------------------------------------------------9
CRIMPING PROCEDURE-------------------------------------------------------------------------------------------------------------10
MANUAL BACK STOP SETUP-------------------------------------------------------------------------------------------------------11
CALIBRATION CHECK--------------------------------------------------------------------------------------------------------------12
LUBRICATION AND MAINTENANCE--------------------------------------------------------------------------------------------------13
TROUBLESHOOTING-------------------------------------------------------------------------------------------------------------14
WARRANTY INFORMATION-------------------------------------------------------------------------------------------------------------15
4
Component Identication
Crimper Head
Manual
Back Stop
Metric Dial
Micrometer
Reservoir
Open/Close
Foot Switch
Crimper
Mounting Holes
Foot Switch Plug-in Port Serial Tag Location Oil Level Sight Glass Reservoir Drain Ports
Oil Filler Cap
On/O
Power Switch
Close/Open buttons
Electrical Enclosure
Small Footprint for
minimum use of space
Continental QR code
Electrical Cord
Voltage Tag
Do not operate the PC150HD until you have read and fully understand this manual and the proper use of
the crimper. This manual is applicable to the PC150HD-1HP-1P and PC150HD-2HP-1P crimpers. Crimpers are
identical in component and crimping procedures. Note that the PC150HD-1HP-1P and PC150HD-2HP-1P require
dierent electrical hookups as power requirements dier from 110V to 220V, respectively.
5
Foot Switch Close Function:
The foot switch permits dies to be
“jogged” into position and accurately
position the tting prior to crimping.
Foot Switch Open Function:
Allows the user to open the crimper
head the amount needed to remove
the crimped assembly.
The foot switch allows the user to operate the crimper head, while keeping both of their hands free to
provide a quick and accurate crimp. Keeping both hands free the user can make crimps fast, accurate
and much easier.
Foot Switch Open / Close Function
6
Crimper Specications
Standard Dies
Part # ID Part # ID
PC150H-8.5 8.5mm PC150H-31 31mm
PC150H-12 12mm PC150H-34 34MM
PC150H-14 14mm PC150H-41 41MM
PC150H-16 16mm PC150H-45 45MM
PC150H-19 19mm PC150H-50 50MM
PC150H-23 23mm PC150H-56 56MM
PC150H-27 27mm
Crimping Force.........................................................
Hydraulic Hose Capacity.........................................
Crimper Dimensions...............................................
Crimper Weight........................................................
Electrical Requirements..........................................
Hydraulic Die Series................................................
Adapter Die Series..................................................
Adjustability...............................................................
Opening w/o Dies....................................................
Master Die Inside Diameter.....................................
Master Die Travel......................................................
Motor..........................................................................
Reservoir Capacity..................................................
Oil Type.....................................................................
240 Tons
¼" through 2" ID, 2-braid hose
1-¼" 6-spiral hose
L: 17-½" x W:25" x H:25"
400 lbs.
220V - 1PH (Standard)
110V - 1PH (Optional)
PC150H
N/A
Metric Dial Micrometer
120mm / 4.72"
84mm / 3.31"
38mm / 1.5"
1.5HP (110V-1PH / 220V-1PH)
6 US Gallons
ISO 46 Hydraulic Oil
PC150H-DCT
84mm Die Change Tool
PC150H-Rack
9 Station Die Storage Rack
PC150H Die Stud
Hydraulic Dies
Miscellaneous Parts
PC200-MBS – Included Manual Back Stop
PC900-Aerosol Lube – Available High Pressure Grease in aerosol can
7
Die Part Identication
B) 84mm Hydraulic Die
A) Master Die
A
B
8
Initial Crimper Setup
Follow these steps before using the crimper for the rst time
› Review instructions and identify all component parts before using crimper.
› Crimper can produce 240 tons of force.
› Keep both hands away from pinch points.
› Consult the Continental ContiTech Crimp Specication Manual for
correct crimper settings and crimp measurements.
›Always wear eye protection.
Installing crimper
› Mount the crimper on a sturdy surface. Workbench should be
able to support crimper weight of 400 lbs. Do not lift machine by
the crimper head. Using a fork lift, lift the crimper under the tank.
› Check reservoir oil level with sight glass at the rear of the crimper.
The reservoir requires 6 gallons of ISO 46 hydraulic oil for a complete
ll. If necessary, oil can be drained from either of the two ports on the
rear of the reservoir.
› Check electrical circuit to be certain that it matches the crimper
requirements shown on the tag attached to the crimper cord.
› Make certain that the motor rotates in the direction of the arrow
shown on the motor housing.
#1
#2
#3
#4
9
Hydraulic Die Installation
› Bring the crimper head to fully opened position as shown in
photo #1.
› Select the correct die set for the combination of hose and tting
being crimped as shown in photo #2. The correct die set can be
found in the Continental ContiTech Crimp Specication Manual.
› Install the Hydraulic Dies with the quick change tool as shown
in photo #3.
› Align the studs of the Hydraulic Dies with the holes in the Master
Dies and SLOWLY close the crimper head on the die set as shown
in photo #3.
› Bring the crimper head to a fully closed position, then remove the
quick change tool.
› Bring the crimper head to a fully opened position as shown in photo
#4.
Note: The dies may also be inserted manually with the crimper head
in the fully open position.
› Proceed to the Crimping Instructions to set up the crimper for the
hose and tting being crimped.
#1
#2
#3
#4
10
Select the correct hose and tting for your project as shown in
photo #1.
Note: Refer to the Continental ContiTech Crimp Specications
Manual.
Set the dial micrometer as shown in photo #2 to the setting as
shown in the most current Continental ContiTech Crimp Spec-
ications Manual for the combination of hose and tting being
crimped, then lock the micrometer.
Micrometer Setting Example:
Each 100 on the Micrometer represents 1 mm above the closed
diameter of the die set. For example, with a 50mm die installed
and the Micrometer set at 250 as shown, the nished crimp
diameter would be 52.5 mm. (50mm + 2.5mm)
Insert the hose assembly from either direction into the crimper,
taking care not to disturb the die set. Hold the assembly in place
until the crimp is complete as shown in photo #3.
› Activate the crimp cycle by pressing and holding the green close
button or the foot switch, until the crimp is complete.
› After the dies retracted remove the hose assembly.
Check the crimp diameter of the nished assembly with calipers
or micrometers as shown in photo # 4, to be certain that it is within
the specications as outlined in the Continental ContiTech Crimp
Specications Manual.
Crimping Procedure
#1
#2
#3
#4
Andere Handbücher für PC150HD
1
Dieses Handbuch passt für folgende Modelle
2
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