Tyco Electronics PRO-CRIMPER III Bedienungsanleitung

Instruction Sheet

PRO-CRIMPER* III Han

Tool Assembly 58551-1 408-4090

LOC B

of 3

2009 Tyco Electronics Corporation, Harrisburg, PA

All International ights eserved

TE logo and Tyco Electronics are trademarks.

*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTE 1-800-722-1111

P ODUCT INFO MATION 1-800-522-6752 This controlled document is subject to change.

For latest revision and egional Customer Service,

visit our website at

www.tycoelectronics.com

16 JAN 09 ev A

an Die Assembly 58552-1

PROPER USE GUIDELINES

CumulativeTrauma Disorderscanresultfromthe prolongeduseofmanuallypowered handtools.Handtoolsare intendedforoccasionaluseand lowvolume

applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

Crimper Die

(Stationary)

Anvil Die

(Movable)

PRO-CRIMPER III

Fra e Asse bly

58532-1

Cri ping Die

Asse bly 58552-1

1. INTRODUCTION

This instruction sheet provides application and

maintenance procedures for PRO–CRIMPER III Hand

Tool Assembly 58551–1 and Crimping Die Assembly

58552–1. See Figure 1. The hand tool consists of the

die assembly and PRO–CRIMPER III Hand Tool

Frame Assembly 58532–1, and crimps STC Fiber

Optic Connectors. The die assembly can be

purchased separately, or purchased with the hand

tool.

The information on connector part numbers and

connector assembly procedures, refer to the

appropriate instruction sheet packaged with the

connector.

All di ensions in this docu ent are in illi eters

[with inches in brackets]. Figures and Illustrations

are for reference only and are not drawn to scale.

Refer to Instruction Sheet 408–4020 for information

concerning the use and maintenance of Hand Tool

Frame Assembly 58532–1. Read these and all

referenced materials before using the die assemblies.

Reasons for reissue are provided in Section 7,

REVISION SUMMARY.

2. DESCRIPTION

The die assembly features an anvil die and a crimper

die. When closed, the dies produce four crimping

chambers that crimp the ferrule of the connector onto

the fiber–optic cable. Each die is held in the tool jaws

with a single die–retaining screw. See Figure 2.

3. DIE INSTALLATION

(Figure 2)

1. Close the tool handles until the ratchet releases;

then allow the tool handles to open FULLY.

2. Install anvil die in the moving jaw of the hand

tool. Align the die with the retaining screw hole;

then secure die with the button head cap screw. Do

NOT fully tighten.

3. Install crimper die in the stationary jaw of the

hand tool. Slowly close the tool handles, allowing

the die to align itself with the upper die. When dies

are properly aligned, securely tighten both screws.

NOTE

408-4090

PRO-CRIMPER III Hand Tool Ass mbly 58551-1

Rev

of 3 Tyco Elec ronics Corpora ion

Figure 2

S a ionary Jaw

Crimper Die

(S a ionary)

Anvil Die

(Movable) Moving

Jaw Ra che

Die Re aining

Screws

4. CRIMPING PROCEDURE

(Figure 3)

Prepare connector and cable according to the

instructions packaged with the connector, and

proceed as follows:

1. Close the tool handles until the ratchet releases;

then allow the tool handles to open FULLY.

2. Place connector in the appropriate crimping

section of dies as shown in Figure 3.

3. Close the tool handles until the ratchet releases;

then open the tool handles to remove the crimped

connector.

5. MAINTENANCE/INSPECTION

5.1. Maint nanc

1. Remove dust, moisture, and other contaminants

with a clean, soft brush, or a clean, soft, lint–free

cloth. Do NOT use any objects that could damage

the dies or tool.

2. Make sure that the proper die–retaining screws

are properly secured.

3. When the dies are not in use, store them in a

clean, dry area.

4. Store the tool with the tool handles closed to

prevent objects from becoming lodged within the

jaws.

5.2. Insp ction

1. Remove all lubrication and accumulated film

from the dies by immersing the dies in a suitable

commercial degreaser.

2. Make certain that all die–retaining screws and

die components are properly secured.

Cable

Connec or

Body

Ra che

Figure 3

3. Inspect the crimping surfaces for flattened,

chipped, worn, or cracked areas. If damage is

evident, the dies must be replaced. Refer to

Section 6, REPLACEMENT.

5.3. M asuring Di Op ning

The die assembly will perform correctly as long as:

(1) the product specified is correct for the application,

(2) the specific die assembly is used, (3) the die

assembly has been measured to ensure that the

openings are correct, and (4) the tool has been

adjusted correctly. Figure 5 provides information on

die openings.

408-4090

PRO-CRIMPER III Han Tool Assembly 58551-1

of 3Rev

Tyco Electronics Corporation

Screwdriver

Ratc et

Adjustment

W eel

Lockscrew (Typ)

Figure 4

5.4. Ratchet A justment

(Figure 4)

The tool frame assembly ratchet mechanism features

an adjustment wheel with eight settings. If the crimp

is not acceptable, adjust the ratchet as follows:

1. Remove the lockscrew from the ratchet

adjustment wheel.

2. With a screwdriver, adjust the ratchet wheel

from the opposite side of the tool.

3. Observe the ratchet adjustment wheel. If a

tighter crimp is required, rotate the adjustment

wheel COUNTERCLOCKWISE to a

higher–numbered setting. If a looser crimp is

required, rotate the adjustment wheel

CLOCKWISE to a lower–numbered setting.

4. Replace the lockscrew.

5. Make a sample crimp and measure the crimp

height. If the crimp is acceptable, replace and

secure the lockscrew. If the dimension is

unacceptable, continue to adjust the ratchet, and

again measure a sample crimp.

6. REPLACEMENT

PRO–CRIMPER III Hand Tool Assembly 58551–1

and Die Assembly 58552–1 are inspected before

shipment. Tyco Electronics recommends that the dies

be inspected immediately upon arrival at your facility

to ensure that the dies have not been damaged

during shipment.

Order replacements through your Tyco Electronics

Representative, or call 1–800–526–5142, or send a

facsimile of your purchase order to 1–717–986–7605,

or write to:

CUSTOMER SERVICE (38–35)

TYCO ELECTRONICS CORPORATION

P.O. BOX 3608

HARRISBURG, PA 17105–3608

7. REVISION SUMMARY

Updated document to corporate requirements

New format

Figure 5

10.16 [.400]

Ref

3.84 +0.10

[.151 +.004]

3.25 +0.10

[.128 +.004]

4.37 +0.10

[.172 +.004]

5.18 +0.10

[.204 +.004]

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