Craftsman 16781 - Professional 80 Gal. Vertical Air... Bedienungsanleitung

Owner's Manual

ICRRFTgMRNI

Oil Lube Two Stage

Air Compressor

AiR COMPRESSOR

=Safety Guidelines

=Assembly

= Operation

=Maintenance

=Troubleshooting

=Repair Parts

CAUTION; Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

1000002023 5J2eJo7

WARRANTY................................................ 2

SPECiFiCATiONCHART...................................... 2

SAFETYGUiDELiNES...................................... 3-8

GLOSSARY................................................ 9

DUTYCYCLE............................................... 9

ACCESSORIES............................................. 9

ASSEMBLY............................................... 10

iNSTALLATiON......................................... 10-12

OPERATION............................................ 13-15

MAINTENANCE......................................... 16-19

SERVICEANDADJUSTMENTS............................ 19-20

STORAGE................................................ 20

TROUBLESHOOTING GUIDE .............................. 21-23

REPAIR PARTS ......................................... 24-27

ESPA_IOL .............................................. 28-49

REPAIR PROTECTION AGREEMENTS ......................... 51

HOW TO ORDER REPAIR PARTS ...................... back cover

ONE YEAR FULL WARRANTY

If this product fails due to a defect in material or workmanship within one year

from the date of purchase, Sears will at its option repair or replace it free of

charge. Contact Sears at 1-800-4-MY-HOME ®to arrange for repair, or return it

to the place of purchase for replacement.

If this product is used for commercial or rental purposes, this warranty applies

for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

Model No.

Running Horsepower

Voltage-Single Phase

Minimum Branch Circuit Requirement

Fuse Type

Air Tank Capacity, Gallons

Approximate Cut-in Pressure

Approximate Cut-out Pressure

SCFM @ 100 psig

SCFM @ 175 psig

919.1678t0

*5.3

240V

30 amps

Time Delay

80 ASME, Vertical

140 PSIG

175 PSIG

"13.3

"12.8

* Tested per ISO 1217

Refer to Glossary for abbreviations.

1000002023 2 ENG

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

_ Indicates an

imminently hazardous

situation which, if not avoided, wil__l

result in death or serious in'_.

_ Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

_ Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

_Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may result

tn property damage.

_Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains

chemicals known to the State of California to cause cancer, birth defects or

other reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

o arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in awell

ventilated area, and work with approved safety equipment, always wear

OSHA/MSHA/NIOSH approved, properly fitting face mask or respirator

when using such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

_This product contains chemicals, known to the State of

California to cause cancer, and birth defects or other

reproductive harm. Wash hands after handling.

Do not operate this unit until you read and #x-_l

understand this instruction manual for safety,

operation and maintenance instructions.

SAVE THESE INSTRUCTIONS

WHAT CAN HAPPEN = HOW TO PREVENT IT

It is normal for electrical contacts Always operate the compressor

within the motor and pressure in a well ventilated area free of

switch to spark, combustible materials, gasoline, or

solvent vapors.

3 ENG 1000002023

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

Restricting any of the compressor

ventilation openings will cause

serious overheating and could cause

fire.

• Unattended operation of this

product could result in personal

injury or property damage. To

reduce the risk of fire, do not

allow the compressor to operate

unattended.

Ifspraying flammable materials, locate

compressor at least 20 feet (6.1 m)

away from spray area. An additional

length of air hose may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on

top of compressor.

Operate compressor in an open area

at least 12" (30.5 cm) away from

any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

Always remain in attendance with

the product when it is operating.

Disconnect electrical supply when

not in use.

__ RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN

The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from the air

tank. Breathing these contaminant's

can cause serious injury or death.

Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers, may

contain harmful vapors and poisons.

HOW TO PREVENT IT

Air obtained directly from the

compressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes

prior to human consumption.

Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment: OSHA/

MSHA!NIOSH respiratory protection

designed for use with your specific

application.

1000002023 4 ENG

I_1_ ISK OF SERIOUS iNJURY OR PROPERTY DAMAGE

WHEN TRANSPORTING COMPRESSOR

WHAT CAN HAPPEN ! HOW TO PREVENT iT

Oil can leak or spill and could • Always place compressor on a

result in fire or breathing hazard; protective mat when transporting

serious injury or death can result, oil I to protect against damage to vehicle

leaks will damage carpet, paint or from leaks. Remove compressor

other surfaces n veh c es or tra ers. from vehicle immediately upon

_]_ RISK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and may be UM

coded (for units with air tanks greater than 6 inch diameter) according to ASME

Section VIII, Div. 1 rules. All pressure vessels should be inspected once every

two years. Tofind your state pressure vessels inspector, look under the Division

of Labor and Industries in the government section of a phone book.

The following conditions could lead to a weakening of the air tank, and result in

a violent air tank explosion:

WHAT CAN HAPPEN

Failure to properly drain condensed

water from air tank, causing rust and

thinning of the steel air tank.

Modifications or attempted repairs to

the air tank.

Unauthorized modifications to the

safety valve or any other components

which control air tank pressure.

Excessive vibration can weaken the

air tank of a stationary compressor

and cause an explosion.

Attachments & accessories:

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other I

inflatables can cause them to I

explode o! f!y apart, and could result

n set ous nury.

HOW TO PREVENT iT

Drain air tank daily or after each use.

Ifair tank develops a leak, replace it

immediately with a new air tank or

replace the entire compressor.

Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air tank.

Replace with a new air tank.

The air tank is designed to withstand

specific operating pressures.

Never make adjustments or parts

substitutions to alter the factory set

operating pressures.

The compressor must be properly

mounted, see "Anchoring" under

Installation.

Follow the equipment manufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children's

toys, footballs, basketballs, etc.

5 ENG 1000002023

[__ RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN

•Your air compressor is powered by

electricity. Like any other electrically

powered device, if it is not used

properly it may cause electric shock.

• Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer to

"Grounding Instructions" paragraph

in the Installation section.

HOW TO PREVENT iT

Never operate the compressor

outdoors when it is raining or in wet

conditions.

Never operate compressor with

protective covers removed or

damaged.

Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

i, D

WHAT CAN HAPPEN

The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

__ RiSK FROM FLYING OBJECTS

HOW TO PREVENT iT

Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using the

compressols

Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

accessories.

1000002023 6 ENG

__ RISK OF HOT SURFACES

,, WHAT CAN HAPPEN !. HOW TO PREVENT iT

Touching exposed metal such as I Never touch any exposed metal

the compressor head, engine head, parts on compressor during or

engine exhaust or outlet tubes, can immediately after operation.

result in serious burns. Compressor will remain hot for

several minutes after operation.

• Do not reach around protective

I shrouds or attempt maintenance

until unit has been allowed to cool.

___ RiSK FROM MOVING PARTS

WHAT CAN HAPPEN

Moving parts such as the pulley,

flywheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts and

can result in serious injury.

HOW TO PREVENT iT

Never operate the compressor

with guards or covers which are

damaged or removed.

Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

Air vents may cover moving parts

and should be avoided as well.

Any repairs required on this product

should be performed by authorized

service center personnel.

7 ENG 1000002023

[__ RiSK OF UNSAFE OPERATION

WHAT CAN HAPPEN ! HOW TO PREVENT iT

•Unsafe operation of your air I = Review and understand all

compressor could lead to serious inju- I instructions and warnings in this

ry or death to you or others, manual.

• Become familiar with the operation

and controls of the air compressor.

Keep operating area clear of all

persons, pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

Never defeat the safety features of

this product.

Equip area of operation with afire

extinguisher.

Do not operate machine with missing,

broken, or unauthor zed parts.

[__ RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN I HOW TO PREVENT iT

oSerious injury can result from = The compressor is too heavy to

attempting to lift too heavy an I be lifted by one person. Obtain

object, assistance from others before lifting.

RiSK FROM NOISE

WHAT CAN HAPPEN • HOW TO PREVENT iT

" Under someconditions and duration Alwayswearcertified safety equipment:

of use, noise from this product may ANSI$12.6 (S3.19)hearingprotection.

contribute to hearingloss.

SAVE THESE INSTRUCTIONS

1000002023 8 ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSlG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut=in Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

To Lock Out Power: Place a lock on

the line power switch so no one else

can turn on the power.

This air compressor pump is capable average duty cycle be maintained; that

of running continuously. However, to is, the air compressor pump should

prolong the life of your air compressor, not run more than 30-45 minutes in

it is recommended that a 50%-75% any given hour.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

•in Line Filter

•Tire Air Chuck

Quick Connector Sets (various

sizes)

Air Pressure Regulators

Oil Fog Lubricators

Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.

_The use of any

other accessory

not recommended for use with

this tool could be hazardous. Use

only accessories rated equal to

or higher than the rating of the air

compressor.

9 ENG 1000002023

Contents of Carton

1 - Air Compressor

1 - Parts bag containing:

1 - Owner's Manual

4 - 5/8" Washers

1 - Conduit Connector

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - Electric drill

Unpacking

1. Remove all packaging.

_lt may be necessary

__ to brace or support

one side of the outfit when removing

the pallet because the air compressor

will have a tendency to tip.

2. Remove and discard the (4)

screws and washers holding the

compressor to the pallet.

3. With the help of another person

carefully remove air compressor

from pallet and place on a level

surface.

_This compressor was

shipped with oil in

the pump crankcase. Check oil before

operating air compressor, see Check

Oil under Maintenance.

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

• Locate the air compressor in a

clean, dry, and well ventilated

area.

Located the air compressor at

least 12" (30.5 cm) away from

the wall or other obstructions

that will interfere with the flow

of air.

Locate the air compressor as

close to the main power supply

as possible to avoid using long

lengths of electrical wiring.

NOTE: Long lengths of electri-

cal wiring could cause power

loss to the motor.

The air filter must be kept clear

of obstructions which could

reduce air flow to the air com-

presso£

Anchoring of the Air Compressor

_Risk of Bursting.

Excessive

Vibration can weaken the air tank

and cause an explosion. The

compressor must be properly

mounted.

The air compressor MUST be bolted to

a solid, level surface.

Hardware needed:

4 - Concrete anchors

(not supplied)

4 - 3/8" Lag screw to fit concrete

anchors

(not supplied)

4 - 5/8" Washer (supplied)

shims (if needed)

1. Place the air compressor on a

solid, level surface.

2. Mark the surface using the holes

in the air compressor feet as a

template.

3. Drill holes in the surface for the

concrete anchors. Install concrete

anchors.

4. Line-up holes in surface with holes

in air compressor feet.

5. Place the (4) washers (supplied)

between the floor and air com-

pressor feet. If needed, solid

shims may be placed between the

washers and floor to evenly dis-

tribute weight on all four feet. See

next figure.

1000002023 10 ENG

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