Craftsman 919.152144 Bedienungsanleitung

Owner's Manual

i(RRFTSMRN'i

Permanently Lubricated

Tank Mounted

AIR COMPRESSOR

Model No.

919.152144

•Safety Guidelines

•Assembly

•Operation

•Maintenance

•Service and Adjustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

A02265 Rev. 0 1/21/04

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WARRANTY ................................................ 2

SPECIFICATION CHART ..................................... 3

SAFETY GUIDELINES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

DUTY CYCLE .............................................. 9

INSTALLATION .......................................... 10-11

OPERATION ............................................ 12-14

MAINTENANCE ............................................ 15

SERVICE AND ADJUSTMENTS ............................ 16-17

STORAGE ................................................ 18

TROUBLESHOOTING GUIDE .............................. 19-21

REPAIR PARTS ......................................... 22-25

ESPAI_IOL .............................................. 26-48

NOTES/NOTAS ............................................ 46

REPAIR PROTECTION AGREEMENTS ......................... 47

HOW TO ORDER REPAIR PARTS ...................... back cover

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at its

option repair or replace it free of charge. Contact your nearest Sears Service

Center (1-800-4-MY-HOME ®)to arrange for repair, or return the Air

Compressor to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

A02265 2* ENG

Model No. g19,152144

Max. Developed HP 2

Running HP 1

Bore 47.625

Stroke 31.75

Voltage-Single Phase 120V

Minimum Branch Circuit Requirement 10 amps

Fuse Type Time Delay

Air Tank Capacity 4

Approx. Cut-In 120

Approx. Cut-out 150

SCFM @ 40 psig 3.7

SCFM @ 90 psig 2.6

Refer to Glossary for abbreviations.

[-:ff.,1=_I_'d[€-lJ]Im]=1IqI_I::_. I m]::1=I_1i II[e_]_._

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this information_ we use the symbols below. Please read the manual and pay attention to

these sections.

_ Indicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

death or serious injury.

_'T_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate injury.

_Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

lead from leed-based paints

crystalline silica from bricks and cement and other masonry products

arsenic and chromium from chemically*treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of

personal injury.

3- ENG A02265

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

,r:_J.'_---in

WARNING: Risk of explosion or fire

What Could Happen

It is normal for electrical contacts

within the motor and pressure switch to

spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the dsk of

fire, do not allow the compressor to

operate unattended.

How To Prevent It

Always operate the compressor in a well

ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use=

A02265 4* ENG

:f:_rj:_;!]

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury,

What Could Happen

Failure to properly drain condensed

water from tank, causing rust and

thinning of the steel tank.

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

pressure.

Excessive vibration can weaken the

air tank and cause rupture or

explosion

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

How To Prevent It

Drain tank dally or after each use. If

tank develops a leak, replace it

immediately with a new tank or replace

the entire compressor.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions to

alter the factory set operating

pressures=

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc.

:f:_rj:_;!]

WARNING: Risk from Flying Objects

What Could Happen How To Prevent It

The compressed air stream can cause

soft tissue damage to exposed skin

and can propel dirt, chips, loose

particles, and small objects at high

speed, resulting in property damage or

personal injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

to0_s Or accessories,

5* ENG A02265

;r.4"4_ -'1m

WARNING: Risk of Electrical Shock

Whet Could Happen How To Prevent It

Your air compressor is powered by Never operate the compressor outdoors

electricity. Like any other electrically when it is raining or in wet conditions.

powered device, If it is not used Never operate compressor with

properly it may cause electric shock, protective covets removed or damaged.

Repairs attempted by unqualified Any electrical wiring or repairs required

personnel can result in serious injury on this product should be performed by

or death by electrocution, authorized service center personnel in

accordance with national and local

electrical codes.

Electrical Grounding: Failure to provide Make certain that the electrical circuit to

adequate grounding to this product which the compressor is connected

could result in serious injury or death provides proper electrical grounding,

from electrocution, correct voltage and adequate fuse

See grounding instructions, protection.

;f.,t'#.,1"1=

WARNING: Risk of Breathing

What Could Happen How To Prevent it

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materiels you

are spraying. Use a NtOSH/MSHA

approved respirator designed for use with

your specific application.

A02265 6* ENG

WARNING: Risk of Burns

What Could Happen

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

How To Prevent It

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

:f.4"N.,1:1=

WARNING: Risk from Moving Parts

What Could Happen How To Prevent It

Moving parts such as the pulley, flywheel, Never operate the compressor with

and belt can cause serious injury if they guards or covers which are damaged or

come into contact with you or your removed.

clothing.

Attempting to operate compressor with Any repairs required on this product

damaged or missing parts or attempting should be performed by authorized

to repair compressor with protective service center personnel.

shrouds removed can expose you to

moving parts and can result in serious

injury,

:f.4"N.,1:1=

WARNING: Risk of Falling

What Could Happen

A portable compressor can fall from a

table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator,

How To Prevent It

Always operate compressor in astable

secure position to prevent accidental

movement of the unit. Never operate

compressor on eroof or other elevated

position. Use additional air hose to

reach high locations.

7÷ ENG A02265

WARNING: Risk of Serious Injury or Property Damage When

Transporting Compressor

(Fire, Inhalation, Damage to Vehicle Surfaces)

What Could Happen How To Prevent It

Oil can leak or spill and could result in Always place COMPRESSOR on a

fire or breathing hazard; serious injury or protective mat when transporting to

death can result, oil leaks will damage protect against damage to vehicle from

carpet, paint or other surfaces in leaks. Remove COMPRESSOR from

vehicles or trailers, vehicle immediately upon arrival at your

destination.

-"r.'_'N.'t-'!m

WARNING: Risk of Unsafe Operation

What Could Happen How To Prevent It

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safety features of this

)roduct.

Equip area of operation with a fire

extinguisher.

DO not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

A02265 8* ENG

[,_o_:'}:'Y.,1-'_'d

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; aunit of measure of air

delivery.

PSlG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build, it builds to a certain

high pressure before the motor

automatically shuts off, protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

This unit is capable of powering the following accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

_O_S.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets

(various sizes)

•Air Pressure Regulators

•Oil Fog Lubricators

•Air Hose:l/4", 3/8" OR 1/2" LD. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air

compressor, it is recommended that a

50%-75% average duty cycle be

maintained; that is, the air

compressor pump should not run

more than 30-45 minutes in any given

hour.

9- ENG A02265

HOW TO SET UP YOUR

UNIT

Location of the Air Compressor

Locate the air compressor in a clean,

dry and well ventilated area. The air

compressor should be located at

least 12" away from the wall or other

obstructions that will interfere with

the flow of air. The air compressor

pump and shroud are designed to

allow for proper cooling. The

ventilation openings on the

compressor are necessary to

maintain proper operating

temperature. Do not place rags or

other containers on or near these

openings.

GROUNDING INSTRUCTIONS

Risk of Electrical

Shock. In the event

of a short circuit, grounding

reduces the risk of shock by

providing an escape wire for the

electric current. This air

compressor must be properly

grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following

illustrations). The plug must be used

with an outlet that has been installed

and grounded in accordance with all

local codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration as

the grounded plug. DO NOT

USE AN ADAPTER. See

illustration.

_Grounded

_g Pin (_ Outlets

3. Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

4. If these grounding instructions

are not completely understood,

or if in doubt as to whether the

compressor is properly

grounded, have the installation

checked by a qualified

electrician. Risk of Electrical

Shock. Improper

grounding can result in electrical

shock.

Do not modify the plug provided. If

it does not fit the available outlet, a

correct outlet should be installed

by aqualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified

electrician.

A02265 10_ ENG

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