Craftsman 919.167621 Bedienungsanleitung

Owner's Manual

ICRFIFTSMI:IN°I

PermanentJy Lubricated

Single Stage

PortabJe

AiR COMPRESSOR

Model No.

919.167621

=Safety Guidelines

=Assembly

=Operation

=Maintenance

=Troubleshootincj

=Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

N004395 Rev.0 02/11/08

WARRANTY ................................................ 2

SPECiFiCATiON CHART ...................................... 3

SAFETY GUiDELiNES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................ 10

DUTY CYCLE .............................................. 10

ASSEMBLY ............................................... 10

INSTALLATION ......................................... 10-12

OPERATION ............................................ 12-14

MAINTENANCE ......................................... 15-16

SERVICE AND ADJUSTMENTS ............................ 17-18

STORAGE ................................................ 18

TROUBLESHOOTING GUIDE .............................. 19-21

REPAIR PARTS ......................................... 22-25

ESPAI_OL .............................................. 26-45

NOTES/NOTAS ............................................ 46

REPAIR PROTECTION AGREEMENTS ......................... 47

HOW TO ORDER REPAIR PARTS ...................... back cover

ONE YEAR FULL WARRANTY

If this product fails due to a defect in material or workmanship within one year

from the date of purchase, Sears will at its option repair or replace it free of

charge. Contact Sears at 1-800-4-MY-HOME ®to arrange for repair, or return it

to the place of purchase for replacement.

If this product is used for commercial or rental purposes, this warranty applies

for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

N004395 2-ENG

Model No. 919.167621

Running HP "1.6

Bore 2.875"

Stroke 1.45"

Voltage-Single Phase 120V/60HZ

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity (gallons) 33

Approx. Cutqn 120 PSi

Approx. Cut-out 150 PSI

SCFM @40 psig *6.4

SCFM @90 psig *5.0

* Tested per ISO 1217

Refer to Glossary for abbreviations,

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

Indicates an

imminently

hazardous situation which, if not

avoided, will result in death or

serious inNuJ3t.

_ ndicates a

potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

_ ndicates a

potentially

hazardous situation which, if not

avoided, _ result in minor or

moderate in"ULU_r_.

Used without the

safety alert symbol

indicates apotentially hazardous

situation which, if not avoided, may

result in property damac_.

This product contains chemicals known to the State of

California to cause cancer, and birth defects or other repro-

ductive harm. Wash hands after handling.

Some dust contains chemicals known to the State of

California to cause cancer, birth defects or other reproduc-

tive harm such as asbestos and lead in lead based paint.

Do not operate this unit until you read and _

'"__ understand this instruction manual for safety,

_operation and maintenance instructions.

SAVE THESE INSTRUCTIONS

3-ENG N004395

RISK OF EXPLOSION OR FiRE

WHAT CAN HAPPEN HOW TO PREVENT iT

= it is normal for electrical contacts = Always operate the compressor

within the motor and pressure in a well ventilated area free of

switch to spark, combustible materials, gasoline, or

solvent vapors.

• •

if electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

Restricting any of the compressor

ventilation openings will cause

serious overheating and could

cause fire.

• Unattended operation of this

product could result in personal

injury or property damage. To

reduce the risk of fire, do not

allow the compressor to operate

unattended.

if spraying flammable materials,

locate compressor at least 20 feet

(6.1 m) away from spray area. An

additional length of air hose may be

required.

Store flammable materials in

a secure location away from

cornpressor.

Never place objects against or on

top of compressor.

Operate compressor in an open

area at least 12" (30.5 cm) away

from any wall or obstruction that

would restrict the flow of fresh air to

the ventilation openings.

Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

Always remain in attendance with

the product when it is operating.

Always turn off and unplug unit

when not in use.

__ RiSK TO BREATHING (ASPHYXiATiON}

WHAT CAN HAPPEN HOW TO PREVENT iT

The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from

the air tank. Breathing these

contaminants can cause serious

injury or death.

Air obtained directly from the

compressor should never be

used to supply air for human

consumption, in order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with

the compressor must be capable

of treating air to all applicable local

and federal codes prior to human

consumption.

N004395 4-ENG

• • Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

OSHA/MSHA/NIOSH respiratory

protection designed for use with

your specific application.

R sKoFBURSTING

Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers, may

contain harmful vapors and

poisons.

Air Tank: The air tank on your Air Compressor is designed and may be UM coded

(for units with air tanks greater than 6" (152 mm) diameter) according to ASME

Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two

years. Tofind your state pressure vessels inspector, look under the Division of Labor

and Industries in the government section of a phone book.

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

Failure to properly drain condensed • Drain air tank daily or after each

water from air tank, causing rust use. If air tank develops a leak,

and thinning of the steel air tank. replace it immediately with a

new air tank or replace the entire

cornpressor.

Modifications or attempted repairs

to the air tank. Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

Unauthorized modifications to • The air tank is designed to

the safety valve or any other withstand specific operating

components which control air tank pressures. Never make adjustments

pressure, or parts substitutions to alter the

factory set operating pressures.

Attachments & accessories:

• •

Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could

result in serious injury.

Follow the equipment

manufacturers recommendation

and never exceed the maximum

allowable pressure rating of

attachments. Never use compressor

to inflate small low pressure objects

such as children's toys, footballs,

basketballs, etc.

5-ENG N004395

Tires:

• Over inflation of tires could result in • Use a tire pressure gauge to check

serious injury and property damage, the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and similar

equipment used to inflate tires can fill

small tires similar to these very rapidly.

Adjust pressure regulator on air supply

to no more than the rating of the tire

)ressure. Add air in small increments and

frequently use the tire gauge to prevent

over inflation.

RiSKoFELECTRICALSHOCK

WHAT CAN HAPPEN HOW TO PREVENT iT

• •

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric

shock.

Repairs attempted by unqualified

personnel can result in serious

injury or death by electrocution.

Electrical Grounding: Failure to

provide adequate grounding to

this product could result in serious

injury or death from electrocution.

Refer to "Grounding Instructions"

paragraph in the 'qnstallation"

section.

Never operate the compressor

outdoors when it is raining or in wet

conditions.

Never operate compressor with

protective covers removed or

damaged.

Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnell in accordance

with national and local electrical

codes.

Make certain that the electrical

circuit to which the compressor

is connected provides proper

electrical grounding, correct voltage

and adequate fuse protection.

N004395 6-ENG

_I__ RiSK FROM FLYING OBJECTS

WHAT CAN HAPPEN

• •

The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

HOW TO PREVENT IT

Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using the

com pressor.

Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

accessories.

RiskOFHOTSURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• • Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

• Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

ov,°o..o.s

Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

WHAT CAN HAPPEN HOW TO PREVENT IT

• •

Moving parts such as the pulley,

flywheel, and belt can cause

serious injury if they come into

contact with you or your clothing.

Never operate the compressor

with guards or covers which are

damaged or removed.

Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

Air vents may cover moving parts

and should be avoided as well.

7-ENG N004395

• Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

RiskorUNSAFEOPERATION

Any repairs required on this product

should be performed by authorized

service center personnel.

WHAT CAN HAPPEN HOW TO PREVENT IT

• • Review and understand all

instructions and warnings in this

manual.

Become familiar with the operation

and controls of the air compressor.

Keep operating area clear of all

persons, pets, and obstacles.

Keep children away from the air

compressor at all times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

Never defeat the safety features of

this product.

Equip area of operation with afire

extinguisher.

Do not operate machine with

missing, broken, or unauthorized

parts.

Unsafe operation of your air

compressor could lead to serious

injury or death to you or others.

RiskorrALUNG

WHAT CAN HAPPEN HOW TO PREVENT IT

• • Always operate compressor in a

stable secure position to prevent

accidental movement of the unit.

Never operate compressor on a

roof or other elevated position.

Use additional air hose to reach

high locations.

A portable compressor can

fall from a table, workbench,

or roof causing damage to the

compressor and could result in

serious injury or death to the

operator.

N004395 8-ENG

__ RiSK OF iNJURY FROM LiFTiNG

WHAT CAN HAPPEN

= Serious injury can result from

attempting to lift too heavy an

object.

HOW TO PREVENT IT

• The compressor is too heavy to

be lifted by one person. Obtain

assistance from others before

lifting.

' _ " RiSK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

= Under some conditions and = Always wear certified safety

duration of use, noise from this equipment: ANSI S12.6 (S3.19)

product may contribute to hearing hearing protection.

loss. SAVE THESE INSTRUCTIONS

FOR FUTURE USE

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Standards for

Safety.

Cut-In Pressure: While the motor

is off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut-Out Pressure: When an air com-

pressor is turned on and begins to

run, air pressure in the air tank begins

to build. It builds to a certain high

pressure before the motor automati-

cally shuts off, protecting your air tank

from pressure higher than its capacity.

The high pressure at which the motor

shuts off is called "cut-out" pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

9-ENG N004395

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.

_The use of any

-- other accessory

not recommended for use with

this tool could be hazardous. Use

only accessories rated equal to

or higher than the rating of the air

compressor.

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air compressor,

it is recommended that a 50%-75%

average duty cycle be maintained; that

is, the air compressor pump should

not run more than 30-45 minutes in

any given hour.

Unpacking

1. Remove unit from carton and

discard all packaging.

HOW TO SET UP YOUR UNIT

Location of the Air Compressor

• Locate the air compressor in a

clean, dry and well ventilated

area.

• The air compressor should be

located at least 12" (30.5 cm)

away from the wall or other

obstructions that will interfere

with the flow of air.

• Place the air compressor on a flat

level surface resting on the rub-

ber bumpers and wheels

• The air compressor pump and

shroud are designed to allow for

proper cooling. The ventilation

openings on the compressor are

necessary to maintain proper

operating temperature. Do not

place rags or other containers on

or near these openings.

GROUNDING iNSTRUCTiONS

_Risk of Electrical

-- Shock. in the event

of a short circuit, grounding reduces

the risk of shock by providing an

escape wire for the electric current.

This air compressor must be

properly grounded.

The portable air compressor is

equipped with a cord having a ground-

ing wire with an appropriate grounding

plug (see following illustrations).

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

iMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

N004395 10-ENG

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