Craftsman ZT 7000 Bedienungsanleitung

Operator's Manual

ZT 7000

2-BIN BAGGER

Model No.

107.24907

CAUTION: Before using this product, read

the manual and follow all its Safety Rules

and Operating Instructions.

For answers to your questions about this

product, call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Nota: Una traducci6n en espa5ol de este Manual

del Operador puede encontrarse en la pagina 11.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman 1726618

Rev 02/2004

TP 199-4051-00-AT-C

Nota: Una traducci6n en espaSol de este Manual del Operador puede encontrarse en la pAgina 10.

Warranty Statement ..................................................... 2

Safety Rules & Information for Bagger ..................... 3

Operating Instructions for Bagger ............................. 4

Initial Assembly & Installation .................................... 5

Normal Installation & Removal ................................. 10

Spanish Operator's Manual ...................................... 12

Repair Parts ......................................................... PTS-1

Hardware Identification &

Torque Specifications ................... Inside Back Cover

Service Telephone Numbers .................... Back Cover

ONE YEAR FULL WARRANTY on CRAFTSMAN 2-BIN BAGGER

For one (1) year from the date of purchase, if any parts of this product are defective in material or workmanship,

Sears will repair or replace them free of charge.

THIS WARRANTY DOES NOT COVER:

• Bagger cloth bags which are expendable and wear out with normal use.

• Repairs necessary because of operator negligence, including but not limited to, failure to maintain the equipment

according to the instructions contained in the operator's manual.

• Bagger if used for commercial or rental purposes.

WARRANTY SERVICE IS AVAILABLE BY RETURNING DEFECTIVE PARTS TO THE NEAREST SEARS PARTS &

REPAIR CENTER IN THE UNITED STATES.

FOR THE NEAREST SEARS PARTS & REPAIR CENTER LOCATION, CALL 1-800-4-MY-HOME ®.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

HARDWARE BAGS

Description Quantity

BAFFLE HARDWARE

Carriage Bolt, 5/16-18 x 5/8 7

Locknut, 5/16-18 7

BAGGER HARDWARE

Carriage Bolt, 5/16-18 x 5/8 2

Locknut, 5/16-18 2

Bracket 1

Pin, Clevis 4

Washer, 1/2 4

Pin, Hair 4

Nut, Hex, 1/2-13 1

Capscrew, Hex, 1/2-13 x 1-1/4 1

Washer, 3/8 4

Locknut, 3/8-16 4

Capscrew, Hex, 3/8-16 x 2 4

TOOLS REQUIRED

Description Quantity

1/2" Wrench 1

9/16" Wrench 2

3/4" Wrench 2

See Page 25 for Wrench and Fastener Size Guide.

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of

unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The trian-

gle _ in text signifies important cautions or warnings which must be followed.

See Rider Operators Manual

GENERAL WARNINGS

•Know the unit's controls and how to stop quickly.

READ THE OPERATOR'S MANUALS.

• Read and obey all safety decals.

• Only allow responsible adults, who are familiar with

the instructions, to operate the unit.

• Disengage the PTO. Shut off the engine and wait for

all moving parts to stop before attaching, adjusting,

or disconnecting any part of the collection system.

• Check the collection system to make sure it is bolted

tightly to the unit.

• DO NOT operate the unit without either the entire

grass bagger or the deflector in place.

• Turn off the PTO to disengage the blades when not

mowing.

• DO NOT mow in reverse. Always look down and

behind before and while travelling in reverse.

• DO NOT turn sharply when travelling alongside a

building or any object. Slow down before turning.

• DO NOT carry passengers.

• When collection system is removed from the mower

deck, the deflector must be properly installed.

• Grass bagger components are subject to wear,

damage, and deterioration, which could expose

moving parts or allow objects to be thrown.

Frequently check components and replace with

manufacturer's recommended parts, when neces-

• If the mower stalls or the collector chute plugs:

1. Disengage the PTO;

2. Stop the engine and remove the key;

3. Set the parking brake, and wait for atl moving

parts to stop.

4. Remove the foreign object or clear the chute

with a piece of wood before restarting the engine.

NEVER place hands into COLLECTOR OR

MOWER housing to clear jammed objects.

MOWER may rotate when object is removed.

• For added stability and to prevent tipping or loss of

control:

a. Use reduced speed on uneven ground and

when turning corners.

b. Reduce loads on hillsides. It is recommended

that the collection system be kept only half full

when negotiating any slopes. Start mowing on

slopes when the collection system is empty.

c. Mow up and down the face of slopes; never

across the face of any slope.

Never operate on slopes greater than 17.6%

(10°).

sary.

SAFETY DECALS

This unit has been designed and manufactured to pro-

vide you with the safety and reliability you would expect

from an industry leader in outdoor power equipment

manufacturing.

Although reading this manual and the safety instructions

it contains will provide you with the necessary basic

knowledge to operate this equipment safely and effec-

tively, we have placed several safety labels on the unit to

remind you of this important information while you are

operating your unit.

All DANGER, WARNING, CAUTION and instructional

messages on your rider, attachments and mower should

be carefully read and obeyed. Personal bodily injury can

result when these instructions are not followed. The

information is for your safety and itis important! The

safety decals below are on your product.

If any decals are lost or damaged, replace them at once.

See your local dealer for replacements.

TP 600-2562-01-AT-SMA

These labels are easily applied and will act as a constant

visual reminder to you, and others who may use the

equipment, to follow the safety instructions necessary for

safe, effective operation.

ATTACHMENT DECALS

•DOnoioponhoppertopwilliebladototornlnp.

Decal - WARNING

Thrown Objects

Part Number

1709248

Decal -WARNING Do

Not Overload

Part Number 1704405

Read and obey all operation and warning decals.

BEFORE OPERATION

Clear the lawn of all sticks, stones, wire and other debris

which may be caught or thrown by the mower blades.

Check grass condition. If wet, wait until later in the day.

If grass is wet, the grass catcher is likely to become

plugged.

For efficient bagging, air circulation under the

mower deck, through the chute and into the bag is

very importanL

For this reason, BEFORE YOU BEGIN MOWING you

should make certain the underside of the mower and

the underside of the catcher lid are free from grass and

debris.

Make sure that there is a snug fit between mower deck,

blower housing, tubes, and hopper.

MOWING WITH THE BAGGER

Always operate with throttle at full speed when mowing.

Grass should be cut often, but not too short. If grass is

too long or lush it may be necessary to keep ground

speed to a minimum or to cut only half the width of the

mower to prevent clogging. If grass is long, operate with

mower in high cutting position for first pass, cutting again

in a lower position on a second pass.

Do not open the cover with mower engaged.

If a large amount of cut grass is spilling out from under

deck, the tube may be plugged or the bags may be full--

discontinue mowing, stop the rider, disengage the PTO,

shut off the engine and then empty the bagger or clear

the tube.

•WARNING

ALWAYS shut off the unit. Disengage the PTO,

and allow all moving parts to stop BEFORE

disconnecting or clearing tube, or emptying

catcher.

Before leaving the operator's position for any

reason, engage the parking brake, disengage the

PTO, stop the engine and remove the key.

To reduce fire hazard, keep the engine, rider and

mower free of grass, leaves and excess grease.

Do not stop or park rider over dry leaves, grass or

combustible materials.

Never operate mower on slopes greater than 10°.

AFTER OPERATION

Remove any debris from the the screen on the underside

of the hopper lid. Note: The lid screen can be partially

removed for easier cleaning and should be cleaned regu-

larly.

The discharge tubes should be removed for cleaning.

,_ WARNING: Inspect the grass bags for wear or

hole damage before and after each use. Debris

can fly through holes during operation.

STORING THE GRASS BAGGER

CAUTION

Do not leave grass in bagger containers. Empty

containers after each use and before storing.

Failure to do so may result in spontaneous

combustion which could develop into a fire.

Clean the grass bagger thoroughly using a mild deter-

gent (other products may damage the tube). Remove

any debris from the the screen on the underside of the

lid.

If paint has been scratched on metal parts, touch up with

paint, or apply a thin film of oil to prevent corrosion.

Store in a dry area. Dry thoroughly before storing for a

long period of time. Always store away from moisture.

NOTE: In this manual, "left" and "right" are always defined from

the standpoint of the operator position facing forward from seat.

BAFFLE REMOVAL

WARNING

To avoid serious injury, engage parking brake,

disengage PTO, stop engine, remove key and

disconnect spark plug(s) before attempting to

install, remove or work on the mower.

1. Raise mower deck to highest cutting position.

2. Remove and discard 5/16-18 locknuts (A, Figure 1)

and 5/16-18 x 7/8 carriage bolts (B).

3. Remove and discard the old baffle (C, Figure 1).

NOTE: The old baffle (C, Figure 1) is permanently

replaced by the new baffles (F & G, Figure 3) includ-

ed with this bagger.

Figure 1. Baffle Removal

A. Locknuts, 5/16-18

B. Carriage Bolts, 5/16-18 x 7/8

C. Baffle

INSTALL MOUNTING PLATE

1. Install mounting plate (A, Figure 2) to mower deck as

shown. Secure with 5/16-18 x 5/8 carriage bolts (C)

and 5/16-18 locknuts (A).

Figure 2. Install Mounting Plate

A. Mounting Plate

B. Locknuts, 5/16-18

C. Carriage Bolts, 5/16-18 x 5/8

BAFFLE INSTALLATION

1. Liftside discharge chute (H, Figure 3).

2. Insert baffle (F) through discharge opening and poso-

tion baffle into place.

3. Tighten carriage bolts (A) and nuts (E) on baffle (F).

4. Tighten carriage bolt (B) and nut (E) on baffle (F).

5. Position baffle (G) into place.

6. Tighten carriage bolts (C) and nuts (E) on baffle (G).

7. Tighten carriage bolts (D) and nuts (E) on baffle (G).

A. Carriage Bolts,

5/16-18 x 718

B. Carriage Bolt,

5/16-18 x 718

C. Carriage Bolts,

5/16-18 x 718

D. Carriage Bolts,

5/16-18 x 718

E. Locknut, 5/16-18

F. Right Hand Baffle

G. Left Hand Baffle

H. Discharge Chute

Figure 3. Baffle Assembly

Figure 4. Install Hitch Assembly

A. Frame & Rear Weights

B. Hitch Assembly

C. Washers, 3/8

D. Locknuts, 3/8

E. Capscrews, Hex, 3/8-16 x 2

F. Locknut, 1/2-13

G. Capscrew, 1/2-13 x 1-1/4

H. Drawbar

HITCH & BAG SUPPORT

INSTALLATION

Hitch Installation

1. Attach hitch assembly (B, Figure 4) to frame & rear

weights (A). Secure with 3/8-16 x 2 capscrews (E),

washers (C) and 3/8-16 Iocknuts (D) as shown.

Finger tighten at this time.

2. Install 1/2-13 x 1-1/4 capscrew (G) through drawbar

(H) and tighten.

3. Tighten all hardware.

Bag Support Installation

1. Set bag support tube (B, Figure 5) onto hitch assem-

bly post (D).

2. Insert bag support posts (A) into hitch assembly

tubes (C). Make sure that support posts insert com-

pletely into tubes.

HOPPER INSTALLATION

1. Attach the hopper top (A, Figure 6) to the bag support

(F) by inserting clevis pins (E) through the bag sup-

port holes (D) and hopper top (A). Secure with wash-

ers (B) and hair pins (C). Make sure hopper brackets

are to left of bag support brackets.

Figure 5. Install Bag Support

A. Bag Support Posts

B. Bag Support Tube

C. Hitch Assembly Tubes

D. Hitch Assembly Post

Figure 6. Install Hopper Top

A. Hopper Top

B. Washers, 1/2

C. Hair Pins

D. Bag Support Holes

E. Clevis Pins

F. Bag Support

CONNECTING TUBES

Connecting Upper & Middle Tube

1. Attach upper tube (B, Figure 7) to middle tube (A)

using clevis pins (E) as shown. Secure with washers

(D) and hair pins (C).

2. Reach through upper tube (B) to insert clevis pins(E).

Note: Pivoting the tubes on the clevis pins may give bet-

ter access for connecting washers and pins.

Figure 7. Assemble Bagger Tubes

A. Middle Tube

B. Upper Tube

C. Hair Pins

D. Washers

E. Clevis Pins

Lower Tube Installation

1. Lift discharge deflector up (D, Figure 8).

2. Insert lower chute rod (A) into mounting plate (B).

3. Pull rubber strap (C) and secure by placing hole clos-

est to knob in strap completely over Iocknut (E).

I I

Figure 8. Install Lower Tube

A. Lower Chute Rod

B. Mounting Plate

C. Rubber Strap

D. Discharge Deflector

E. Locknut

A_ Notches in Bag support

B, Rubber Loop Strap

C, Groove in Upper Tube

Assembly

D, Support

E, Upper Tube Assembly

F. Lower Tube

Figure 9. Upper Tube Assembly Installation (Hopper Top Not Shown for Clarity.)

Figure 1Oi Upper Tube to Bag Support installation

A: Notches !n Bag support

B: Rubber Loop Strap

C: Groove in Upper Tube Assembly

Di Support

Figure 11. Bag Installation

A, Bag Support Hoops

B, Bag Hoops

C, Bag

D, White Bar

E; Up_ TubeAssembly Bag Installation

Tube Installation

1. Set upper tube assembly (E, Figures g&10) into bag

support (D) so that upper tube assembly groove (C)

rests ir support (D). Pull rubber loop strap (B)

t_roug_ groove ard secure into rotc_ (A).

2. Slide upper tube assembly (E, Figure 9) otto lower

tube (F).

1. Irstall bag (C, Figure 11) wit_ white bar (C) toward

the rear. Set bag hoops (B) on bag support hoops

(A) as showr. Repeat for other side.

Closing and Opening the Hopper

1. To ircrease ease of openirg ard closirg hopper

press latc_ located beneat_ certer of _opper lid.

IMPORTANT: Reconnect spark plug before attemptirg

to start ZT Rider.

A. Hitch Post

B. Tube

C. Posts

D. Hitch Tubes

E. Bag Support & Hopper

F, Bag

G. Support Hoops

H, White Bar

I. Bag Hoops

J. Rubber Loop Strap

K, Support

L, Upper & Lower Tube

M, Lower Tube

N, Rubber Strap

O. Nut & Capscrew

P. Mounting Plate

Q. Chute Rod

R, Deflector

S. Slot

Figure 12. Normal Installation & Removal

NORMAL INSTALLATION & REMOVAL

Installation

NOTE: See previous pages for more detailed irstallation

ard operatior instructions if recessary.

1. Mourt the bag support & hopper (E, Figure 12) by

irsertirg tube (B) over hitch post (A) and insertirg

posts (C) into hitch tubes (D).

2. Pivot bag support arid hopper (E) up. Install bag (F)

with white bar (H) towards the rear. Set bag hoops

(I) or bag support hoops (G) as showr. Repeat for

other side.

3. install lower tube (M). Lift discharge deflector up (R).

Insert lower chute rod (Q) into mourtirg plate (P).

Pull rubber strap (N) ard secure by placirg hole clos-

est to knob in strap completely over Iocknut and cap-

screw(O).

z_.Slide upper & middle tube (L) over lower tube (M).

Set upper & middle tube (L) onto support (K). Secure

with rubber loop strap (J) by hookirg it into slot (S).

WARNING

OPERATION WITHOUT BAGGER

For operatior without bagger, the mower discharge

deflector MUST be properly irstalled in the dowr

position and retaired by the sprirg latch.

Removal

1. Unhook rubber loop strap (J, Figure 12) from slot (S).

2. Remove upper & lower tube (L) from support (K) ard

lower tube (M).

3. Discornect rubber strap (N) from Iockrut and cap-

screw (O). Remove lower tube (M) from bracket (P).

See that discharge deflector (R) returns to the DOWN

positior.

4. Lift and remove bag support and hopper from hitch

tubes (D) ard the hitch post (A).

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