Craftsman 917.270621 Bedienungsanleitung

Owner's Manual @

15.5 HP

ELECTRQC STAR'["

42" MOWER

HYDROSTATIC (AUTOMATIC)

LAW TRACTOR

Model No.

917.270621

° Safety

o Assembly

o Operation

o Maintenance

o Repair Parts

CAUTION:

Read and follow all

Safety RuSes and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1o800o659o5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co_, Hoffman Estates, IL 60179

Warranty ............................................................2 Product Specifications .............................. 19

Safety Rules ................................................. 2 Service and Adjustments ........................ 22

Operation ........................................................11 Troubleshooting ...................................................30

Maintenance Schedule ...............................18 Repair Parts ........................................................36

Maintenance ......................................................18 Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship,,

This Warranty does not cover:

. Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etco

o Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

o Repairs necessary because of operator abuse, negligence, improper storage or' acci-

dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

= Riding equipment used for commercial or rental purposes..

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears wilt replace the battery at no charge, in-home warranty

service on your Craftsman riding equipment is available at no charge for' 30 days from

the date of purchaser Please contact your nearest service center. After' 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center, (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply)° This

warranty applies only while this product is in the United States.. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state

Sears, Roebuck and Co. D/817 WA, Hoffman Estates, IL 60179

GENERAL: OPERATION

° Read, understand, and follow all insiruc-

tions in the manual and on the machine

before starting..

o Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

o Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

,, Be sure the area is clear of other people

before mowing.. Stop machine if anyone

enters the area,.

Never carry passengers.

° Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

o Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place..

o Stow down before turning.

o Never leave a running machine unat-

tended, Always turn off blades, set park-

ing brake, stop engine, and remove

keys before dismounting.

,, Turnoffbladeswhennotmowing..

o Stopenginebeforeremovinggrass

catcheroruncloggingchute..

• Mowonlyin daylightor goodartificial

light°

o Donotoperatethemachinewhileunder

theinfluenceofalcoholordrugs°

o Watchfortrafficwhenoperatingnearor

crossingroadways.

o Useextracarewhenloadingorunload-

ingthemachineintoa trailerortruck.,

SLOPE OPERATION

Slopesarea majorfactorrelatedtoloss-

of-controlandtipoveraccidents,which

can resultinsevereinjuryordeath..All

slopesrequireextracaution.Ifyoucannot

backuptheslopeorifyoufeeluneasyon

it,do notmowit.

DO:

• Mowupanddown.slopes,notacross.

° Removeobstaclessuchasrocks,tree

limbs,etc..

oWatch for holes, ruts, or bumps_ Uneven

terrain could overturn the machine. Tall

grass can hide obstacles°

o Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

° Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability_

o Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

o Keep all movement on the slopes slow

and gradual.. Do not make sudden

changes in speed or direction°

,, Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope..

DO NOT:

oDo not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible_

oDo not mow near drop-offs, ditches, or

embankments.. The mower could sud-

denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in o

oDo not mow on wet grass. Reduced

traction could cause sliding,,

Do not try to stabilize the machine by

putting your foot on the ground.

oDo not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them

o Keep children out of the mowing area

and under the watchful care of another

responsible adult.

° Be alert and turn machine off if children

enter the area°

o Before and when backing, look behind

and down for small children°

o Never carry children° They may fall off

and be seriously injured or interfere with

safe machine operation°

o Never allow children to operate the

machine..

o Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

oUse extra care in handling gasoline and

other fuels, They are flammable and

vapors are explosive°

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running° Allow en-

gine to cool before refueling.. Do not

smoke.

Never refuel the machine indoors°

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater,.

o Never run a machine inside a closed

area.

o Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

,_ Never tamper with safety devices.

Check their proper operation regularly

o Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing..

o Stop and inspect the equipment if you

strike an object,. Repair, if necessary,

before restarting, manufacturer's recommended parts,

Never make adjustments or repairs with when necessary.

_:tbe_.eng_e runningi ::,_:,_;::, .............................._i-_:_:_!Mower>b!ades,-are sha,rp:and,_ canput:._:_

Grass catcher components are subject Wrap the blade(s) or wear gloves, and

to wear; damage, and deterioration, use extra caution when sewicing them,

which could expose moving parts or - Check brake operation frequently°

allow objects to be th[own, Frequently Adjust and service as required.

check components and replace with

o Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area..

o Never'carry passengers°

° Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.,

o Never carry children,, They may fall off

and be seriously injured or interfere with

safe machine operation.

. Keep children out of the mowing area

and under the watchful care of another'

responsible adult.

o Be alert and turn machine off if children

enter the area.

o Before and when backing, look behind

and down for small children,,

o Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc..

° Watch for' holes, ruts, or bumps.. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles..

o Use slow speed. Choose a low gear' so

that you will not have to stop or shift

while on the slope.

o Avoid starting or stopping on a slope, tf

tires lose traction, disengage the blades

and proceed slowly straight down the

slope_

oDo notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible°

,_Look for this symbo! to point out impor-

tant safety precautions. It means CAU-

TION!!! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED,.

_CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always disc6n-

nect spark plug wire and place wire where

it cannot contact spark plug.

_WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm°

GASOLINE

CAPACITY

ANDT'(PE:

1.25GALLONS

UNLEADED

REGULAR

OIL TYPE

(APIoSF/SG/SH): SAE 30

(above 32°F)

SAE 5W-30

(below 32°F)

OIL CAPACITY: 3,0 PINTS

SPARK PLUG: Champion J19LM

(GAP: .030") STD361458

GROUND SPEED FORWARD: 0- 5.5

(MPH): REVERSE: 0-2o3

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10PSt

CHARGING 3 AMPS BATTERY

SYSTEM: 5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

M1N. CCA:t90

CASE SIZE: U1R

BLADE BOLT 27-35 FT LBS,.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have €ompeter_ti well-trained {-eshni::

clans and the proper tools to service or

repair this tractor.

Please read and retain this manual, The

instructions will enable you to assemble

and maintain your tractor properly.. Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details..

CUSTOMER RESPONSIBILITIES

o Read and observe the safety rules°

o Follow a regular schedule in maintain-

ing, caring for and using your tracto[:

o Follow the instructions under"Mainte-

nance" and "Storage" sections of this

owner's manual°

,4&WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). tf a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code), Other

states may have similar laws,. Federal

laws apply on federal lands,, A spark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

PARTS BAG CONTENTS SHOWN FULL SiZE

(1) Large Flat Washer

(1) Hex Bolt

3t8-16 x 1

(1) Lockwasher

3/8

(1) Hex Bolt

5/16-18x 1-1/4 @ (1) Locknut

5/t6-18

(1) Shoutder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

(2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4o20

(2) Washers _ (2) Lock Washers 1/4

9132 x 5/8 x 16 Gauge

(2) Screws (2) Lock

#10 x 5/8 Washers #10

(2)WeldNuts

#I0 (2) Washers

3/16 x 3/4 x 16 Gauge

_qG _ hw ;¸_ .... ,_ <;, ;;b;;h;_ ;K(_._; ;; -; _

Parts packet separately in carton

Steermg Wheel

Video

Cassette

Mulcher ,;'-J_I

Plate ,/: ,:::'t

Manual

Parts Bag

, J

, ,

Steering ',

Boot

Seat

Parts Bag contents not shown full size

(2) Latch Hook

Assemblies

Steering Wheel

Adapter

Steering

Wheel Insert

(2) Keys

Slope Sheet

Steering

Extension

Shaft

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft

unassembtedforshippingpurposes,Toensuresafeandproperoperationofyourtractor

_:,-a!t,.,p_rtg:andhardware:youassemble..mustbe,tightened:,#ecu.rely.Use.:the:,¢o_rect_toots.,.:r

asnecessaryto insurepropertiglitnesslReviewtheVideocassettebef0rey0u_begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set wil!make assembly

easier,, Standard wrench sizes you need

are listed below,,

(1) 9/t6" wrench

(2) 7/16" wrenches

(2) t/2" wrench

(1) 3/4" wrench

(1) Utility knife

(1)Pliers

(I) 3/4" Socket w/

drive rachet

(1) Phillips Screw-

driver

(1) Tire pressure

gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

o Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6)_

o Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

o Remove mower and package materials.

o Check for any additional loose parts or

boxes and remove,

BEFORE ROLLING TRACTOR OFF

SKiD

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

° Slide extension shaft onto lower steer-

ing shafL Align rnounting holes in exten-

sion and lower shafts and install 5/16

hex bolt and IocknuL Tighten securely.

IMPORTANT: Tighten bolt and nut secure-

ty to 18-22 ft. lbs,. torque°

o Place tabs of steering boot over tab

slots in dash and push down to secure.,

INSTALL STEERING WHEEL

° Position front wheels of the tractor so

they are pointing straight fop_vardo

° Slide steering wheel adapter' onto steer-

ing shaft extension.

o Position steering wheel so cross bars

&re horizontal (left to right) and slide

inside boot and onto adapter'.

o Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely°

• Snap steering wheel insert into center

of steering wheel°

o Remove protective materials from trac _

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor-is to roll off skid°

Insert

_f..1_ 3/8 Lockwasher

Large Flat

Steering _ Steenng

Wheel _'Boot

Extension _//Adapter

Shaft _ _ 5t16 Hex

Bolt

5/16 Locknut---.._,,.._.,...._/

•°"--i- ,'.'.

Lower Steering--mz__.___R ---'----.

,. ,

Shaft ' I

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

° Press lift lever plunger and raise attach-

ment lift lever' to its highest position.

o Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See

"TO TRANSPORT" in the Operation

section of this manual),

o Roll tractor backwards off skid.

o Remove banding holding discharge

guard up against tractor..

HOW TO_'SET U P :YOU R TRACTOR" ' INsTALEsEAT

CONNECT BATTERY

_CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery, re-

move metal bracelets, wristwatch bands,

rings, etc., Positive terminal must be con-

nected first to prevent sparking from acci-

dental grounding,

o Remove cardboard packing from seat

pan and lift seat pan to raised position.

Open battery' box door and remove pro-

tective plastic.,

• Remove terminal protective caps and

discard.,

o If this battery is put into service after

month and year indicated on label (label

tocated between terminals) charge bat-

tery for minimum of one hour at 6-10

amps_

• First connect RED battery cable to posi-

tive (+) terminal with hex bolt, flat wash-

er, lock washer and hex nut as shown

Tighten securely.

o Connect BLACK grounding cable to

negative (-) terminal with remaining hex

bolt, flat washer, lock washer and hex

nut, Tighten securely.

oClose battery box door,, Open batten/

box door for:

oinspection for secure connections

(to tighten hardware).

o Inspection for corrosion°

•Testing battery,,

o Jumping (if required)..

o Periodic charging_

Positive Discard Terminal

(Red) Cable Proctective Caps

Lock Washer

Flat Washer

Hex Bolt

Negative

(Black)

Cable

Seat

Battery

Door

Adjust seat before tightening adjustment

knob,,

o Remove cardboard packing on seat pan,

o Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely,,

o Assemble adjustment knob and flat

washer loosely, Do not tighten.

o Lower seat into operating position and

sit on seal

o Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

o Get off seat without moving its adjusted

position°

° Raise seat and tighten adjustment knob

securely.

Seat Pan

Shoulder

Bolt

Seat

"_ Flat Washer

Adjustment Knob

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes,

Correct tire pressure is important for best

cutting performance,,

Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on page

5 of this manual,,

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual,,

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts in

the Service and Adjustments sectoin of

this manual,, Verify that the belts are routed

correctly°

CHECKBRAKE SYSTEM

After you learn how to operate your' trac-

tor, check to see that the brake is properly

adjusted. See 'q'O ADJUST BRAKE" in

fi'le ServiCe an'd.Adjds'tments:Sectiori of

[his manual

INSTALL MULCHER PLATE

o Install two latch hooks to mulcher plate

using screw, washer; lock washer, and

weld nut as shown.

NOTE: Pre-assernbte weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

o Tighten hardware securely.

= Raise and hold deflector shield in up-

right position.

o Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown..

,, Hook front latch into hole on front of

mower deck.

,, Hook rear latch into hole on back of

,_,nower deck.

CAUTION," Do not remove discharge

guard from mower° Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation°

Weld Nut From Hook Points

The Top Down

Lock

Weld Washer

Nut

Latch Latch

Hook

Weld Nut

Lock Washer

Washer

Latch

Hooks

TO CONVERT TO BAGGi

DISCHARGING

Simply remove mulcher plate

a safe place. Your mower is rl _

discharging or' installation of oi: '

grass catcher accessory.

NOTE; It is not necessary to ch_.n

blades_ The mulcher blades are d6

for discharging and bagging also_

V' CHECKLIST

PLEASE REVIEW THE FOLLOWIN(?

CHECKLIST:

v' All assembly instructions have bee_

completed.

v' No remaining loose parts in carton.

v' Battery is properly prepared and

charged (Minimum 1 hour at 6 amps)

e,,' Seat is adjusted comfortably and

tightened securely..

e/' All tires are properly inflated_ (For

shipping purposes, the tires were

overinflated at the factory).

v' Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

_,' Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

v' Check wiring_ See that all connections

are still secure and wires are properly

clamped.

v' Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

v" Engine oil is at proper level°

,/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/ Be sure brake system is in safe operat-

ing condition.

v' it is important to purge the transmis-

sion before operating your tractor fbr

the first time. Follow proper starting

and transmission purging instructions

(See 'q'O START ENGINE" and

"PURGE TRANSMISSION" in the Op-

eration section of this manual).

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