Craftsman 917.387440 Bedienungsanleitung

Owner's Manual

ICRRFTSMRN'I

6.25 HORSEPOWER

22" SIDE DISCHARGE

ROTARY LAWN MOWER

Model No.

917.387440

• Safety

•Assembly

•Operation

•Maintenance

•Espa_ol

• Repair Parts

CAUTION:

Readand followall

SafetyRulesand instructions

beforeoperatingthisequipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears,condcraftsman

Warranty ............................................... 2

Safety Rules ......................................... 2

Assembly .............................................. 4

Operation .............................................. 5

Maintenance Schedule ........................ 9

Maintenance ......................................... 9

Product Specifications.......................... 10

Service and Adjustments...................... 13

Storage ................................................. 14

Troubleshooting ................................... 15

Repair Parts.......................................... 34

Parts Ordering ...................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in

the owner's manual, Sears will repair free of charge any defect in material or workman-

ship.

Ifthis Craftsman Lawn Mower is used for commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase.

This Warranty does not cover:

•Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

•Repairs necessary because of operator abuse or negligence, including bent

crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only

while this product is in use in the United States.

This Warranty gives you specificlegal dghts, and you may also have other rights which

vary from stateto state.

SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Safety standards require operator

presence controls to minimize the risk of

injury. Your unit is equipped with such

controls. Do not attempt to defeat the

function of the operator presence controls

under any circumstances.

TRAINING:

• Read this operator's manual carefully.

Become familiar with the controls and

know how to operate your mower

properly. Learn how to quickly stop

mower.

• Do not allow children to use your

mower. Never allow adults to use

mower withoutproper instructions.

• Keep the area of operation clear of all

persons, especially small children and

pets.

• Use mower only as the manufacturer

intended and as described in this

manual.

•Do not operate mower if it has been

dropped or damaged in any manner.

Always have damage repaired before

using your mower.

• Do notuse accessoryattachments that

are not recommended by the manufac-

turer. Use of such attachments may be

hatardous.

• The blade turns when the engine is

running.

PREPARATION:

• Always thoroughly check the area to be

mowed and clear it of all stones,sticks,

wires, bones, and other foreign objects.

These objects will be thrown by the

blade and can cause severe injury.

•Alwayswear safetyglasses or eye

shields when starting and while using

your mower.

•Dress properly. Do notoperate mower

when barefoot or wearing open

sandals, Wear only solidshoes with

good traction when mowing.

•Check fuel tank before stading engine.

Do notfUlgas tank indoors,when the

engine is runningor when the engine is

hot.Allow the engine to cool forseveral

minutesbefore fillingthe gas tank.

Clean off any spilled gasoline before

startingthe engine.

•Always make wheel height adjustments

before startingyour mower.Never

attempt todo this while the engine is

running.

•Mow only in daylightor good artificial

light.

OPERATION:

•Keep your eyes and mind on your

mower and the area being cut. Do not

let other interestsdistractyou.

•Do not mowwet orslippery grass.

Never run while operating your mower.

Always be sure of your footing -- keep

a firm hold on the handles and walk,

•Do not put handsor feet near or under

rotatingparts. Keep clear of the

dischargeopening at all times.

•Alwaysstop the engine whenever you

leave or are notusing your mower, or

before crossingdriveways, walks,

roads, and any gravel--covered areas.

•Never directdischarge of matedal

toward bystandersnor allow anyone

near the mower while you are operating

it.

•Before cleaning, inspecting, or repair-

ingyour mower, stop the engine and

make absolutely sure the blade end all

movingparts have stopped. Then

disconnectthe spark plug wire and

keep it away from the spark plugto

prevent accidental starting.

• Do not continueto run your mower if

you hit a foreign object. Follow the

procedure outlined above, then repair

any damage before restartingand

operatingyou mower.

•Do not change the governor settingsor

overspeed the engine. Engine damage

or personal injurymay result.

•Do not operate your mower if itvibrates

abnormally. Excessivevibration is an

indicationof damage; stop the engine,

safely check for the cause of vibration

and repair as required.

•Do not run the engine indoors. Exhaust

fumes are dangerous.

•Never cut grass by pullingthe mower

towards you.Mow across the face of

slopes, never up and down or you

mightlose your footing. Do not mow

excessivelysteep slopes. Use caution

when operating the mower on uneven

terrain or when changingdirections --

maintain good footing.

• Never operate your mower without

proper guards, plates, grass catcheror

other safety devices in place.

MAINTENANCE AND STORAGE:

•Check the blade and the engine

mountingboltsoften to be sure they

are tightened preperly.

•Check all bolts, nuts and screws at

frequent intervalsfor proper tightness

to be sure mower is in safe working

condition.

•Keep all safety devices in place and

working.

•To reduce fire hazard, keep the engine

free ofgrass, leaves or excessive

grease and oil.

•Check grass catcher often for deterio-

ration and wear and replace worn

bags. Use only replacement bags that

ere recommended by and comply with

specificationsof the manufacturer of

your mower.

•Always keep a sharp blade on your

mower.

•Allow engine to cool before storing in

any enclosure.

•Never storemower with fuel in the tank

inside a buildingwhere fumes may

reach an open flame or an ignition

source suchas ahot water heater,

space heater, clothes dryer, etc.

_,Look for this symbol topointout

importants_fety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS iNVOLVED.

"-CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs.

_,WARNING

The engine exhaust from this product

contains chemicalsknown to the State of

California to cause cancer, birth defects,

or other reproductiveharm.

Theseaccessorieswere ava_01ewhen thislawn mowerwas produced. They are not

shippedwith your mower.They arealsoavailableat mostSearsretailoutletsandservice

centers.MostSoarsstorescanalsoorderrepairpartsforyou,whenyou providethemodel

numberofyourlawnmower. Someoftheseaccessodesmaynotapplytoyourlawnmower.

LAWN MOWER PERFORMANCE

CLIPPING DEFLECTOR

FOR REAR DISCHARGE LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

MULCHER KITS

GRASSCATCHERS

FOR

SIDE DISCHARGE

LAWN MOWERS

STABILIZER

GAS CANS

LAWN MOWER MAINTENANCE

MUFFLERS

BELTS BLADES

AIR RLTERS

BLADE ADAPTERS WHEELS

SPARK PLUGS

ENGINE OIL

Read these instructionsand'this manual in

itsentiretybeforeyou attempt toassemble

or operateyour newlawn mower.

IMPORTANT: This lawn mower is shipped

WITHOUT OiL OR GASOLINE inthe

engine.

Your new lawnmower has been as-

sembledat the factory withthe exceptionof

those parts left unassembled for shipping

purposes. To ensuresafe and proper

operationof your lawn mower,all partsand

hardware you assemble must be tightened

seourely. Use the correcttoolsas neces-

sary toensure propertightness.All parts

suchas nuts,washers, bolts,etc., neces-

sary to completethe assembly have been

placed in the pads bag.

TO REMOVE LAWN MOWER FROM

CARTON

• Remove loose parts includedwith

mower.

•Cut down twoend comers of carton

and lay end panel down flat.

•Remove all packing materials except

padding between upper and lower

handle and padding holding operator

presence control bar to upper handle.

•Rolllawn mower out ofcarton and

check carton thoroughlyfor additional

Io_se pads.

HOWTO SET UPYOUR LAWN

MOWER

TO UNFOLD HANDLE

IMPORTANT: Untold handle carefullyso

as not to pinch or damage controlsables.

•Raise handles until lower handle

section locksintoplace in mowing

position.

•Remove protective padding, raise

upper handle section into place on

lower handle and tighten both handle

knobs.

•Remove handle padding holding

operatorpresence control bar to upper

handle.

• Your lawn mower handle can be

adjustedfor your mowing comfort.

Referto "AdjustHandle" in the Sen/ice

and Adjustmentsection ofthis manual.

Operatorpresencecontrol

bar _. ._..

Upperhandle_yLiftup/ _/_)

Liftup_Mowing

_ hkP_aoition

tLower

die

KNOW YOUR LAWN MOWER

READTHIS OWNER'S MANUALAND SAFETYRULES BEFOREOPERATINGYOUR LAWN

MOWER. Comparetheillustrationswithyourlawnmowertofamiliarize yourselfwiththe

locationofvariouscontrolsand adiustments.Savethismanualforfuture reference.

These symbols may appear on your lawn mower or in literature suppliedwith the

product, Learn and understandtheir meaning.

CAUTK_N ENGINE ENGINE FAST nOW CHCKE FUEL OIL DANGER. KEEp HANDS

CR WARNING ON OFF AND FEET AWAY

Operator presence control bar-

Starter handle

Handle knob

Engine oil cap with dipstick Gasoline filler cap

Primer

Mulcher door

Housing

IMPORTANT=This lawn mower is

shippedWITHOUT OIL OR GASOLINE

in the engine. (oneachwheel)

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conformto the safety standards of the

American National Standards Instituteand the U.S, Consumer Product Safety Commis-

sion. The blade turns when the engine isrunning.

Operatorpresence control bar- mustbe Starter handle-usedforstartingtheengine.

helddowntothehandleto startthe engine. Mulcher Door- a!lowsconversionto

Releasetostoptheengine, dischargeorbaggingoperation.

Primer -pumps additionalfuelfrom tt,,e

carburetortothecylinderforusewhen

startinga coldengine.

The operationof any lewnmower

can resultinforeign objectsthrown

intotheeyes,whichcanresuRin

severeeye damage. Alwayswear safety

g_,ssasor eye shieldswhileoperatingyour

lawnmoweror pedormi_j anyadjustments

or repairs.We recommenda widevision

safetymaskoverspectaclesorstandard

safetyglasses.

HOW TO USE YOUR LAWN MOWER

ENGINESPEED CONTROL

The engine speed was set at the factory

for optimum performance. Speed isnot

adjustable.

ENGINE ZONE CONTROL

_,CAUTION: Federal regulationsrequire

an engine controlto be installed on this

lawn mower in order to minimize the risk

of blade contact injury.Do not under any

circumstances attemptto defeat the

functionofthe operator control.The blade

turns when the engine is running.

•Your lawnmoweris equippedwithan

operatorpresencecontrolbarwhich

requiresthe operatorto be positlaned

behindthe lawnmowerhandletostartand

operatethe lawnmower.

TO ADJUST CUTTING HEIGHT

•Raise wheetsforlow cutand k)werwheels

for highcut.

• Adjust cuffingheightto suityourrsquira-

rconts. Mediumpositionisbestfor most

lawns.

• To changecuttingheight,squeezeadjuster

levertowardwheel. Movewheel upor

downtosuityourrequirements.Besureall

wheels are inthesame setting.

NOTE: Adjuster is properly positioned

when plate tab inserts intohole in lever.

.... Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the

plate tabs.

Lower wheels for Plate tab

high cut_ _Lever

Raise wheels for low

cut

NOTE: Yourlawn mower hasbeen

shipped ready for mulchingoperation.To

convertto dischargingoperation,you

must install the discharge deflector

attachment includedwith your mower.

TO INSTALL DISCHARGING

DEFLECTOR

•Liftdoorupward on it'shinge untilthe

deflectorframe can be hooked overthe

door mountingbracket as shown.

•Release the door to restagainst

deflectorframe.

•To returnto mulchingoperation,

reverse the above steps and be sure

door is in closed position. MulcherDoor

Deflector _

ACAUTION: Do not operate your lawn

mower withoutmulcher door in closed

position,dischargedeflector in place, or

approved grass catcher in place.

BEFORE STARTINGENGINE

OIL

Yourlawnmower isshippedwithouto_in the

engine.

•Be suremowerisleveland area aroundoil

fillisclean.

•Removeengineoilcap and tilltothefull

lineonthe dipstick.

NOTE: Allowoil to settle downinto

engine for accurate dipstick reading.

•Engine holds 20ozs. of oil. Fortypeand

gradeof eittousa,see "ENGINE"in

Maintenancesectionofthis manual.

•Pouroilslowly.Donotoverfill

i,, _ oillevetbeforeeachuse. Addoilif

needed. Flittofull lineondipstick.

• To readproperlevai,tightenengineoilcap

eachtime.

• Reinstallengineoilcap and tighten.

Changetheoilafterevery25 hoursof

operationoreachseason. Youmayneed

tochangetheoilmere oftenunderdusty,

dirtyconditions.

ADD GASOLINE

•Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimumof

87 octane. Do notmix oil withgasoline.

Purchase fuet in quantitiesthat can be

usedwithin 30 days to assure fuel

6 freshness.

_WARNING: Experienceindicatesthat

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture whichleads to separation and

formation of acidsduringstorage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems,the fuel system shouldbe

emptiedbefore storage of 30 days or

longer. Drainthe fuel tank, startthe .

engine and let it run untilfuel lines and

carburetorare empty. Use fresh fuel next

season. See Storage Instructionsfor

additionalinformation. Never use engine

or carburetorcleaner productsin fuel tank

or permanent damage may occur.

_I,CAUTION: Fillto bottomof ges tank

filler neck. Do not overfill. Wipe off any

spilled oilor fuel. Do not store, spillor

use gasoline near an open flame.

TO START ENGINE

NOTE: Due to protectivecoatings onthe

engine, a small amountof smoke may be

present duringthe initialuse ofthe

productand should be considered

normal.

•To start a cold engine, pushprimer

three (3) times before tryingto start.

Use a firm push. This step is not

usually necessary when starting an

engine which has already run for a few

minutes.

• Hold operator presence control bar

down to the handle and pull starter

handlequickly. Do not allowstarter

rope to snap back.

•To stop engine, release operator

presence controlbar.

NOTE: In coolerweather it may be

necessaryto repeat pdmingsteps. In

warmer weather over priming may cause

floodingand engine will not start. If you

do flood engine, wait a few minutes

before attemptingto start and do not

repeat priming steps.

Engineoilcap Gasolinefiller

cap

MOWING TIPS

•Under certain conditions, such as very

tallgrass, it may be necessary to raise

the height of cut to reduce pushing

effort and to keep from overloadingthe

engine and leaving clumps of grass

clippings.It may also be necessary to

reduce groundspeed and/or run the

lawn mower over the area a second

time.

•For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

•For batter grass bagging and most

cuttingconditions,the engine speed

should be set in the fast position.

•For side discharge lawn mowers,

cutting in acounter-clockwisedirection,

startingat the outside ofthe area to be

cut, spreads grass clippingsmore

evenly and puts less load on the

engine. To keep clippingsoff of

walkways, flower beds, etc., make the

firstcuts in a clockwisedirection.

•Pores in cloth_]rass catchers can

become filledwith dirt and dust with

use and catchers will collect less grass.

To prevent this, regularlyhose catcher

off with water and let dry before using,

•Keep top of engine around starter clear

and clean of grass clippingsand chaff.

This will help engine air flow and

extend engine life.

MULCHING MOWINGTIPS

IMPORTANT: Forbeatperformance,keep

mowerhousingfree ofbuiltupgrassand

trash. See "Cleaning" in MAINTENANCE

sectionof thismanual

•The special mulchingbladewillrecutthe

grassclippingsmanytimesandreduce

theminsizesothatastheyfall ontothe

lawn theywilldisperseintothegrassand

notbe noticed Also the mulchedgrass

willbiodegrade quicklyto providenutrients

forthe lawn Alwaysmulchwithyour

highestengine(blade)speedas this will

providethe bestrecuttingactionofthe

blades

• • Avoid cuttingyour lawnwhenitiswet Wet

grasstendsto formdumps andinterferes

withthe mulching action,Thebest time to

mow your lawnis the earlyeffemcon. At

thistime the grasshesdried and the newiy

cutareawillnatbe expesedtothedirect

SUFI

•Forbestresultsadjestthelawe mower

cuttingheightsothatthelawn mowercuts

offonlythetop onethirdofthe grass

blades Itthe lawnisovergrownitwill be

neceesaryto raisetheheightof cutto

reducepushingeffortand tokeepfrom

overloadingthe engineand leaving

clumpsof mulchedgrass Forextremely

heaWmulchingreduceyourwid_ of cut

byovedepp_gprev_ cutpathand

mow slowly.

• Certaintypeeof grassand g_ condi

tions may requirethatan areabe mulched

asecondtimetocompletelyhidethe

clippingsWhandeing a secondcut mow

acrossorperpendiculartothetimtcutpa_

• Changeyour cuttingpattemfrom weekto

week Mownor_ tosouthoneweekthen

changetoeasttowestthenextweek This

will help preventmattingand grainingof

the lawn.

FILL IN DATES /___. _ _._ '7._ _ca

Check for LOOSe Fasteners i/

Clean/Inspect Grass Catcher

(If Equipped) I_ li/

M clean Lawn Mower _(i/

I'_W Clean Under Drive Cover_Power-Propelled Mowers) I_

Check ddve beWpulleys

I E (Power-PrOpelled Mowers) It/

IH Check/Sharpen/Replace Blade _=

Lubrication Chart _ll/

Clean Battery/Redear(

IElectdc Start MOWerS' _ V/4

ECheCk Engine Oil Level

N Change Engine 011 ik_'la_

G CleanAirFilter I_ 2

| InspectMuffler qp/

NCleanorReplaceSpark Plug

E Replace Air Filter Poper Cadridge t/2

1.change mote oq_n when operl_ng under ihuW _or in high ambient temperatures

2 - Ser_ce _oneh _ _g kld&_ ot duely _ondltlon=

3 R_ Idades r_re often when _I_ undy =_L

4 - Cha_e 48 hc_,s at and of H,_0n

GENERAL RECOMMENDATIONS

The warrantyonthislawnmowerdoasnot

coveritemsthat havebeen subjectedto

operatorabuseor negligence,Toreceivefull

valuefromthewarranty,operatormust

maintainmowerasinstructedinthismanual.

Someadjustmentswillneedto be made

periodicallytopropertymaintainyourunit.

AlladjustmentsintheServiceandAdjust-

ments,sec_onofthis manualshouldbe

checkedat leastonceeachseason.

• Onceayear, replacethe sparkplug,clean

or replaceairfiiterelementand check

bladeforwear. A newspad(plugand

clean,hewairfilterolement assuresproper

air-fuelmixtureand helpsyourenginerun

betterandlastlonger.

• FollowHie maintenanceschedulein this

manual.

BEFORE EACH USE

• Chackengineoillevel

• Checkforleose faster_rs,

LUBRICATION

Keepunitwelllubricated(See"LUBRICATION

CHART').

LUBRICATION CHART

_)Wheel adjuster _)Mulcherdoor

c_l

spdng

bracket

(_Handls bracket

• , mountingpin

_)Spray lubdcante

€Refer toMAINTINANCE"ENGINE"

SECTION.

IMPORTANT: Do notoilor greaseplastic

wheslbearings Viscouslubricantswill attract

dustand dirtthatwillshortsnthe lifeofthe

self_ng bearings.Ifyoufeelthey must

be lubricated,use onlya dry,powdered

graphitetypelubricantsparingly.

PRODUCT SPECIFICATIONS

MODEL NUMBER 917.387440

SERIAL NUMBER

DATE OF PURCHASE

GASOLINE CAPACITY/TYPE: 1.5 QUARTS

UNLEADED REGULAR

OILTYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OIL CAPACITY: 20 OZS.

SPARK PLUG(GAP: .030") CHAMPION RJt9LM OR J19LM

FALVECLEARANCE: INTAKE: .004 - .008

EXHAUST: .004 - .008

SOLID STATE IGNITION

IRGAP: .0125 IN.

ILADE BOLTTORQUE: 35-40 FT. LBS.

The model and sedal numberswill be found ona decal attached tothe rear ofthe

lawn mower housing,Recordboth serial number end date of purchasein space

provided above.

LAWN MOWlER

Alwaysobsewe safetyruleswhen performing

any maintenance.

TIRES

• Keep tires freeofgasoline, oil, orinsect

controlchemicalswhichcanharm_r.

•Avoid stumps,stones,deepruts,sharp

objectsand otherhazardsthatmaycause

tiredamage.

BLADECARE

For best results, mowerblade must be

kept sharp. Replace bent or damaged

blades,

TO REMOVE BLADE

• Disconnect spark plug wire from spark

plug and place wire where itcannot

come in contact with spark plug.

•Turn lawn mower on its side. Make

sure air filter and carburetorare up.

•Use a wood block between blade and

mower housing to prevent blade from

turningwhen removing blade bolt.

•Protect your handswith g!oves and!or

wrap blade with heavy cloth.

•Remove blade bolt by turning counter-

clockwise.

•Remove blade and attachinghardware

(bot, ock washer and hardened

washer).

NOTE: Remove the blade adapter and

check the key inside hubof blade

adapter. The key must be in good

condition to work properly. Replace

adapter if damaged.

TO REPLACE BLADE

•Positionthe blade adapter on the

engine crankshaft. Be sure key in

adapter and crankshaft keyway are

aligned.

• Position blade on the blade adapter

aligning the two (2) holes in the blade

with the raised lugs on the adapter.

• Be sure the trailing edge of blade

(opposite sharp edge) is up toward the

engine.

•Install the blade belt with the lock

washer and hardened washer into

blad_ adapter and crankshaft.

•Use blockof wood between blade and

lawn mower housingand tightenthe

blade belt, turningclockwise; -

•The recommendedtighteningtorque is

35-40 ft. Ibs.

IMPORTANT: Bladeboltisgrade 8 heat

treated. :i

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