Craftsman 917.38823 Bedienungsanleitung

Owner's Manual

CRAFTSMAN°

5.0 HORSEPOWER

22" ECONOMY

SIDE DISCHARGE

ROTARY LAWN MOWER

Model No.

917.388230

• Safety

•Assembly

•Operation

• Maintenance

•Espafiol

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Insuuc_u_

before operating this equ_hF

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty 2 Product Specifications 9

Safety Rules 2Service and Adjustments 12

Assembly 4 Storage 13

Operation 5 Troubleshooting 14

Maintenance Schedule 8 Repair Parts 32

Maintenance 8 Parts Ordering Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in the

owner's manual, Sears will repair free of charge any defect in matedal or workmanship.

If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent crank-

shafts and the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only while

this product is in use in the United States.

This Warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Safety standards require operator pres-

ence controls to minimize the risk of injury.

Your unit is equipped with such controls.

Do not attempt to defeat the function of the

operator presence controls under any

circumstances.

TRAINING:

•Read this operator's manual carefully.

Become familiar with the controls and

know how to operate your mower

properly. Learn how to quickly stop

mower.

•Do not allow children to useyour mower.

Never allow adults to use mower without

proper instructions.

•Keep the area of operation clear of all

persons, especially small children and

pets.

•Use mower only as the manufacturer

intended and as described in this manual.

•Do not operate mower if it has been

dropped or damaged in any manner.

Always have damage repaired before

using your mower.

• Do not use accessory attachments that

are not recommended by the manufac-

turer. Use of such attachments may be

hazardous.

•The blade turns when the engine is

running.

PREPARATION:

•Always thoroughly check the area to be

mowed and clear it of all stones, sticks,

wires, bones, and other foreign objects.

These objects will be thrown by the blade

and can cause severe injury.

•Always wear safety glasses or eye

shields when starting and while using

your mower.

•Dress properly. Do not operate mower

when barefoot or wearing open sandals.

Wear only solid shoes with good traction

when mowing.

•Check fuel tank before starting engine.

Do not fill gas tank indoors, when the

engine is running or when the engine is

hot. Allow the engine to cool for several

minutes before filling the gas tank. Clean

off any spilled gasoline before starting the

engine.

•Always make wheel height adjustments

beforestarting your mower. Never

attempt to do this while the engine is

runnin_].

•Mow only in daylight or good artificial

light.

OPERATION:

•Keep your eyes and mind on your mower

and the area being cut. Do not let other

interests distract you.

•Do not mow wet or slippery grass. Never

run while operating your mower. Always

be sure of your footing -- keep a firm

hold on the handles and walk.

, Do not put hands or feet near or under

rotating parts. Keep clear of the discharge

opening at all times.

Always stop the engine whenever you

leave or are not using your mower, or

before crossing driveways, walks, roads,

and any gravel--covered areas.

Never direct discharge of material toward

bystanders nor allow anyone near the

mower while you are operating it.

Before cleaning, inspecting, or repairing

your mower, stop the engine and make

absolutely sure the blade and all moving

parts have stopped. Then disconnect the

spark plug wire and keep it away from the

spark plug to prevent accidental starting.

Do not continue to run your mower if you

hit a foreign object. Follow the procedure

outlined above, then repair any damage

before restarting and operating you

mower.

Do not change the governor settings or

overspeed the engine. Engine damage or

personal injury may result.

Do not operate your mower if it vibrates

abnormally. Excessive vibration is an

indication of damage; stop the engine,

safely check for the cause of vibration

and repair as required.

•Do not run the engine indoors. Exhaust

fumes are dangerous.

•Never cut grass by pulling the mower

"towards you. Mow across the face of

slopes, never up and down or you might

lose your footing. Do not mow exces-

sively steep slopes. Use caution when

operating the mower on uneven terrain

or when changing directions -- maintain

good footing.

•Never operate your mower without

proper guards, plates, grass catcher or

other safety devices in place.

MAINTENANCE AND STORAGE:

•Check the blade and the engine mount-

ing bolts often to be sure they are

tightened properly.

•Check all bolts, nuts and screws at

frequent intervals for proper tightness to

be sure mower isin safe working

condition.

•Keep all safety devices in place and

working.

•To reduce fire hazard, keep the engine

free of grass, leaves or excessive grease

and oil.

•Check grass catcher often for deteriora-

tion and wear and replace worn bags.

Use only replacement bags that are

recommended by and comply with

specifications of the manufacturer of your

mower.

•Always keep a sharp blade on your

mower.

•Allow engine to cool before storing in any

enclosure.

•Never store mower with fuel in the tank

inside a building where fumes may reach

an open flame or an ignitionsource such

as a hot water heater, space heater,

Aclothes dryer, etc.

CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs.

WARNING

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

Theseaccessories were available when this lawn mower was produced. They are also

available at most Sears retail outlets and service centers. Most Sears stores can also

order repair parts for you, when you provide the model number of your lawn mower.

Some of these accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CUPPING DEFLECTOR

FOR REAR DISCHARGE LAWN MOWERS

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS

MULCHER KITS

GRASS CATCHERS

FOR

SIDE DISCHARGE

LAWN MOWERS

STABIMZER

GAS CANS

LAWN MOWER MAINTENANCE

MUFFLERS

BELTS BLADES

BLADE ADAPTERS

AIR RLTERS

WHEELS

SPARK PLUGS

ENGINE OIL

Read these instructions and this manual in • Remove all packing materials except

its entirety before you attempt to assemble

or operate your new lawn mower. Your

new lawn mower has been assembled at

the factory with the exception of those

parts left unassembled for shipping

purposes. All parts such as nuts, washers,

bolts, etc., necessary to complete the

assembly have been placed in the parts

bag. To ensure safe and proper operation MOWER

of your lawn mower, all parts and hardware TO UNFOLD HANDLE

you assemble must be tightened securely.

Use the correct tools as necessary to

ensure proper tightness.

TO REMOVE LAWN MOWER FROM

CARTON

• Remove loose parts included with

mower. .

• Cut down two end corners of carton and

lay end panel down flat.

padding between upper and lower

handle and padding holding operator

presence control bar to upper handle.

• Roll lawn mower out of carton and check

carton thoroughly for additional loose

parts.

HOW TO SET UP YOUR LAWN

IMPORTANT: Unfold handle carefully so

as not to pinch or damage control cables.

•Raise handles until lower handle section

locks into place in mowing position.

•Remove protective padding, raise upper

handle section into place on lower

handle and tighten both handle knobs.

•Remove handle padding holding

operator presence control bar to upper

handle.

•Your lawn mower handle can be

adjusted for your mowing comfort.

Refer to "Adjust Handle" in the Service

and Adjustment section of this manual.

Operator presencecontrolbar

Upper handle _ _,_t /_

Liftup __ .,_ Mowing

-:__,_2-" /// position

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER. Compare the illustrationswithyour lawn mower to familiarize yourselfwith the

locationofvarious controlsand adjustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the

product. Learn and understand their meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARN_G ON OFF ANt) FEET AWAY

Enginezonecontrolcable

Starter handle

Operator presencecontrolbar

Handle knob

Engineoilcap withdipstick

Gasoline fillercap

Mulcherdoor

Primer Wheel adjuster

(on eachwheel)

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the

American National Standards Institute and the U.S. Consumer Product Safety Commis-

sion. The blade turns when the engine is running.

operatorpresence control bar- must be

helddown to the handle to start the engine.

Release to stopthe engine.

Primer - pumps additionalfuel from the

carburetortothe cylinderfor use when starting

a coldengine.

Starter handle -used for startingthe engine.

Mulcher- allows conversionto discharge or

bagging operation.

The operation of any lawn mower can result in

foreign objects thrown into the eyes, whichcan

result in severe eye damage. Always wear

safety glasses or eye shields while operating

your lawn mower or performing any adjust-

ments or repairs. We recommend a wide

vision safety mask over spectacles or standard

safety glasses.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED CONTROL

The engine speed was set at the factory

for optimum performance. Speed is not

adjustable.

ENGINE ZONE CONTROL

ACAUTION: Federal regulations requ re an

engine control to be installed on this lawn

mower in order to minimize the risk of blade

contact injury. Do not under any circumstances

attempt to defeat the function of the operator

control. The blade turns when the engine is

running.

•Your lawn mower is equipped with an

operator presence control bar which

requires the operator to be positioned

behind the lawn mower handle to start and

operate the lawn mower.

TO ADJUST CUTFING HEIGHT

• Raise wheels for low cut and lower

wheels for high cut.

• Adjust cutting height to suit your

requirements. Medium position is best

for most lawns.

• To change cutting height, squeeze

adjuster lever toward wheel. Move

wheel up or down to suit your require-

ments. Be sure all wheels are in the

same setting.

NOTE: Adjuster is properly positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the

plate tabs. Lever Plate tab

Lower wheels for

high cut _ _

Raise wheels for low cut

BEFORE STARTING ENGINE OIL

Your lawn mower is shipped without oil in the

engine.

• Be sure mower is level and area around oil

fill is clean.

•Remove engine oil cap and fill to the full line

on the dipstick.

• Use 20 ozs. of oil. For type and grade of oil

to use, see "ENGINE" in Maintenance

section of this manual.

• Pouroil slowly. Do not overfill.

• Check oil level before each use. Add oil if

needed. Fillto full line on dipstick.

•To read proper level, tighten engine oil cap

each time.

• Reinstall engine oil cap and tighten.

• Change the oil after every 25 hours of

operation or each season. You may need

to change the oil more often under dusty,

dirty conditions.

GAS

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can be

used within 30 days to assure fuel

freshness.

WARNING: Experience indicatesthat alcohol

blended fuels (called gasohol or using ethanol

or methanol) can attract moisture which leads

to separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid

engine problems, the fuel system should be

emptied before storage of 30 days or longer.

Drain the fuel tank, start the engine and let it

run until fuel lines and carburetor are empty.

Use fresh fuel next season. See Storage

Instructions for additional information. Never

use engine or carburetor cleaner products in

fuel tank or permanent damage may occur.

Gasoline filler Engine oil cap

cap

TO START ENGINE

• To start a cold engine, push primer three

(3) times before trying to start. Use a

firm push. This step is not usually

necessary when starting an engine

which has already run for a few minutes.

• Hold operator presence control bar

down to the handle and pull starter

handle quickly. Do not allow starter

rope to snap back.

• To stop engine, release operator

presence control bar.

NOTE: In cooler weather it may be

necessary to repeat priming steps. In

warmer weather over priming may cause

6 flooding and engine will not start. If you do

floodengine, wait a few minutes before

attempting to start and do not repeat

priming steps.

TO CONVERT TO DISCHARGING

MOWER

Your mower is shipped ready to be used

as a mulcher. To convert to bagging or

discharging:

•Lift discharge guard and remove

mulcher plate.

•Mower can now be used for side

discharge or optional grass catcher can

be attached.

• To return to mulching operation, simply

reinstall mulcher plate as shown.

CAUTION: Do not run your lawn mower

without discharge guard, approved grass

catcher or mulcher plate in place.

J_ Hooks

Mulch

.=rod

MOWING TIPS

• Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing effort

and to keep from overloading the engine

and leaving clumps of grass clippings. It

may also be necessary to reduce

ground speed and/or run the lawn

mower over the area a second time.

•For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

•For better grass bagging and most

cutting conditions, the engine speed

should be set in the fast position.

•For side discharge lawn mowers, cutting

in a counter-clockwise direction, starting

at the outside of the area to be cut,

spreads grass clippings more evenly

and puts less load on the engine. To

keep clippings off of walkways, flower

beds, etc., make the first cuts in a

clockwise direction.

• Pores in cloth grass catchers can

become filled with dirt and dust with use

and catchers will collect less grass. To

prevent this, regularly hose catcher off

with water and let dry before using.

•Keep top of engine around starter clear

and clean of grass clippings and chaff.

This will help engine air flow and extend

engine life.

MULCHING MOWING TIPS

IMPORTANT: Forbest performance, keep

mower housingfree ofbuilt-upgrass and

trash. See "Cleaning" in MAINTENANCE

sectionofthis manual.

•The special mulching blade willrecutthe

grass clippingsmany timesand reduce

them in size sothat as they fallontothe

lawn they willdisperse intothe grassand

not be noticed. Also, the mulched grass will

biodegrade quicklyto providenutriantsfor

the lawn. Always mulchwith your highest

engine (blade) speed as this will providethe

best recuttingaction ofthe blades.

• Avoid cutting yourlawn when it isweL Wet

grass tends to form dumps and interferes

with the mulching action. The besttime to

mow your lawn isthe early aftemcon. At

this time the grass has dried and the newly

cut area willnot be exposed to the direct

sun.

•Forbest results,adjustthe lawn mower

cuttingheight so thatthe lawn mower cuts

off only the top one-thirdof the grass blades.

Ifthe lawn isovergrown itwillbe necessary

to raisethe height ofcutto reduce pushing

effortand to keep from overloadingthe

engine and leavingclumps of mulched

grass. For extremely heavy mulching,

reduceyour widthof cutby overlapping

previouslyout path and mow slowly.

• Certain types of grass and grass conditions

may requirethat an area be mulched a

second time to completely hidethe

clippings. When doinga second cut, mow

across or perpendiculartothe firstcutpath.

•Change your cuttingpattern from weekto

week. Mow northto southone week then

change to east towest the next week. This

willhelp prevent mattingand grainingofthe

lawn.

.A'NTENANCESC.EOULE

.sYOUCOMPL o,,,,...

REGULAR SERVICE f__-_t_(_:_._-_ SERVICE DATE:_

Check for Loose Fasteners _t##

Clean/Inspect Grass Catcher _

(if Equipped)

a Clean Lawn Mower

O Ctean Under Drive Cover(power-Propelled Mowers)

Check drivebelt/pulleys

RE (Power-Propelled Mowers)

ChecWSharpen/Repla"ceBlade _ 3

LubricationChart If (I/

Clean BatteP//Recharge

IElactrla Start Mowers) IV#(I,/4

E Check Engine Oil Level _/'

NChar_le Engine Oil t/_,z

G CLeanAir Filter I_ 2

I Inspect Muffler

NClean or Replace Spark Plug

E Replace Air Filter Paper Cartridge i,/°z

t-Change more ofl_ v_en operating under a heavy load or in high a'_0i*nl Ii_tp*rals'es.

2-Ser, dce rnore onen '/A'_n operating in dirty or dwl'/condllk_s.

3-Repk:q blade= morroon_ wi_m mow_g in =andy K*IIL

4-ChaiSe 48 hours at end of =euon.

GENERAL RECOMMENDATIONS

The warranty on thislawn mower does not

cover itemsthat have been subjected to

operatorabuse or negligence. To receive full

value from the warranty, operator must

maintain mower as Instructedin this manual.

Some adjustmentswill need to be made

periodicallytopmpedy maintain your unit.

Alladjustments in the Service and Adjust-

merits section ofthis manual shouldbe

checked at least once each season.

• Once a year, replace the spark plug,clean

or replace air filterelement and check blade

for wear. A new spark plug and clean/new

air filterelement assures proper air-fuel

mixture and helpsyour engine runbetter

and last longer.

• Followthe maintenance schedule in this

manual.

BEFORE EACH USE

•Check engine oillevel.

•Check for loosefasteners.

LUBRICATION

Keep unitwell lubricated(See "LUBRICATION

CHART").

(_) LUBRICATION CHART

Wheel

adjuster (_) Mulcher door

oil __

(_) Handle bracket

mountingpin

(_ Spray lubricante

(_) Referto MAINTINANCE"ENGiNE"

SECTION.

IMPORTANT: Do not oil or grease plastic

wheel bearings. Viscouslubricantswillattract

dust and dirtthat will shortenthe lifeofthe self

lubricatingbearings, if you feel they must be

lubricated,use only a dry,powdered graphite

type lubricant sparingly.

PRODUCT SPECIFICATIONS

MODEL NUMBER 917.388230

SERIAL NUMBER

DATE OF PURCHASE

HORSEPOWER: 5.0

DISPLACEMENT: 11.5 CU. IN.

GASOLINE CAPACITY/TYPE: 1.5 QUARTS

UNLEADED REGULAR

dL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

)IL CAPACITY: 20 OZS.

SPARK PLUG(GAP: .030") CHAMPION RJ19LM OR J19LM

VALVE CLEARANCE: INTAKE: .004 - .008

EXHAUST: .004 -.008

SOLID STATE iGNITION

AIR GAP: .0125 IN.

BLADE BOLT TORQUE: 35-40 FT. LBS.

•The model and serial numbers will be found on a decal attached to the rear of the

lawn mower housing.Record both serial number and date of purchase in space

provided above.

LAWN MOWER

Always obsewe safety ruleswhen performing

any maintenance.

TIRES

•Keep tiresfree of gasoline, oil, or insect

controlchemicalswhich can harm rubber.

• Avoidstumps,stones,deep ruts,sharp

objectsand otherhazardsthatmay cause

tiredamage.

BLADE CARE

For best results, mower blade must be

kept sharp. Replace bent or damaged

blades.

TO REMOVE BLADE

• Disconnect spark plug wire from spark

plug and place wire where it cannot

come in contact with spark plug.

•Turn lawn mower on its side. Make sure

air filter and carburetor are up.

•Use a wood block between blade and

mower housing to prevent blade from

turning when removing blade bolt.

• Protect your hands with gloves and/or

wrap blade with heavy cloth.

•Remove blade bolt by turning counter-

clockwise.

•Remove blade and attaching hardware

(bolt, lock washer and hardened

washer).

NOTE: Remove the blade adapter and

check the key inside hub of blade adapter.

The key must be in good condition to work

properly. Replace adapter if damaged.

TO REPLACE BLADE

• Position the blade adapter on the engine

crankshaft. Be sure key in adapter and

crankshaft keyway are aligned.

•Position blade on the blade adapter

aligning the two (2) holes in the blade

with the raised lugs on the adapter.

• Be sure the trailing edge of blade

(opposite sharp edge) is up toward the

engine.

• Install the blade bolt with the lock

washer and hardened washer into blade

adapter and crankshaft.

• Use block of wood between blade and

lawn mower housing and tighten the

blade bolt, turning clockwise.

• The recommended tightening torque is

35-40 ft. Ibs.

IMPORTANT: Blade bolt is grade 8 heat

treated.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade -but if you do, be sure the blade is

balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

eventual damage to lawn mower or

engine.

•The blade can be sharpened with a file

or on agrinding wheel. Do not attempt

to sharpen while on the mower. -

•To check blade balance, drive a nail into

a beam or wall. Leave about one inch of

the straight nail exposed. Place center

hole of blade over the head of the nail.

If blade is balanced, it should remain in

a horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Blade Crankshaft

Key keyway

Blade

Lockwasher

Blade shaft

bolt Hardened Trailing

washer edge Bladeadapter

GRASS CATCHER

(If purchased as an accessory)

•The grass catcher may be hosed with

water, but must be dry when used.

•Check your grass catcher often for

damage or deterioration. Through

normal use it will wear. Ifcatcher needs

replacing, replace only with a manufac-

turer approved replacement catcher.

Give the lawn mower model number

when ordering.

ENGINE

LUBRICATION

Use onlyhigh qualitydetergent oilrated with

API service classificationSF, SG or SH.

Select the oil'sSAE viscositygrade according

to your expected operating temperature.

SAE VISCOSITY GRADES

NOTE: Although multi-viscosityoils (5W30,

10W30 etc.)improve starting in cold weather,

these multi-viscosity oils will result in increased

oilconsumption when used above 32°F.

Check your engine oil level more frequently to

avoid possible engine damage from running

low on oil.

Change the oil after every 25 hours of

operation orat least once a year ifthe lawn

mower is not used for 25 hours in one year.

Check the crankcase oillevel before starting

the engine end after each five (5) hours of

continuous use. _ghten oilplug securelyeach

time you checkthe oillevel.

TO CHANGE ENGINE OIL

NOTE: Before tipping lawn mower to drain

oil, drain fuel tank by running engine until

fuel tank is empty.

•Disconnect spark plug wire from spark

plug and place wire where it cannot

come in contact with spark plug.

•Remove engine oil cap; lay aside on a

clean surface.

•Tip lawn mower on its side as shown

and drain oil into a suitable container.

Rock lawn mower back and forth to

remove any oil trapped inside of engine.

•Wipe off any spilled oil on lawn mower

and on side of engine.

•Fill engine with oil. Fill only to the

"FULL" line on the dipstick. DO NOT

OVER FILL.

•Replace engine oil cap.

•Reconnect spark plug wire to spark

plug.

Container

AIR FILTER

Your engine will not runproperly and may be

damaged by usingadirtyair filter.

Replace the air filterevery year, more often if

you mow in verydusty,dirtyconditions. Do not

wash air filter.

TO CHANGE AIR FILTER

•Loosen screw and tilt cover to remove.

• Carefully remove cartridge.

•Clean by gently tapping on a flat

surface. If very dirty, replace cartridge.

,ACAUTION: Petroleum solvents, such

as kerosene, are not to be used to clean

•30- -_. .,o- o- _. _- _ ,G.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OILCHANGE 10

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