Craftsman 944.360030 Bedienungsanleitung

_)wner's Manual "

CRAFTSMAN+

t.0 HORSEPOWER

Z0"SIDE DISCHARGE

::IOTARY LAWN MOWER

Vlodel No.

)44.360030

Safety

Assembly

Operation

Maintenance

Repair Parts

CAUTION:

_ead and follow all

Safety Rules and Instructions

:}eforeoperating this equipment

Sears Canada, Inc., Toronto, Ontario M5B 2B8

Warranty .......................... "................... 2

Safety Rules ......................................... 2

Assembly .............................................. 4

Operation. ............................................. 5

Maintenance Schedule ........................ 8

Maintenance ......................................... 8

Product Specifications .......................... 9

Service and Adjustments ....... _.............. 12

Storage ................................................. 13

Troubleshooting ................................... 14

Repair Parts ............. ,........... ,................ 16

Parts Ordedng ...................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in

the owner's manual, Sears will repair free of charge any defect in material or workman-

ship.

If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent

crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only

while this product is in use in the United States.

This Warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

Safety standards require operator

presence controls to minimize the

risk of injury. Your unit is equipped

with such controls. Do not attempt to

defeat the function of the operator

presence controls under any

circumstances.

TRAINING:

•Read this operator's manual carefully.

Become familiar with the controls and

know how to operate your mower

properly. Learn how to quickly stop

mower.

•Do not allow children to use your mower.

Never allow adults to use mower without

proper instructions.

•Keep the area of operation clear of all

persons, especially small children and

pets.

•Use mower only as the manufacturer

intended and as described in this

manual.

Do not operate mower if it has been

dropped or damaged in any manner.

Always have damage repaired before

using your mower.

Do not use accessory attachments that

are not recommended by the manufac-

turer. Use of such attachments may be

hazardous.

The blade turns when the engine is

running.

PREPARATION:

•Always thoroughly check the area to be

mowed and clear it of all stones, sticks,

wires, bones, and other foreign objects.

These objects will be thrown by the

blade and can cause severe injury.

• Always wear safety glasses or eye

shields when starting and while using

your mower.

•Dress propedy. Do not operate mower

when barefoot or wearing open sandals.

Wear only solid shoes with good traction

when mowing.

• Checkfuel tank beforestartingengine.

Do notfill gastank indoors,when the

engine is runningorwhen the engine is

hot. Allowthe engineto cool for several

minutesbeforefilling the gas tank. Clean

off any spilledgasolinebefore starting

the engine.

•Always make wheel height adjustments

before starting your mower. Never

attempt to do this while the engine is

running.

•Mow only in daylight or good artificial

light.

OPERATION:

•Keep your eyes and mind on your

mower and the area being cut. Do not let

other interests distract you.

•Do not mow wet or slippery grass. Never

run while operating your mower. Always

be sure of your footing -- keep a firm

hold on the handles and walk.

•Do not put hands or feet near or under

rotating parts. Keep clear of the dis-

charge opening at all times.

•Always stop the engine whenever you

leave or are .not using your mower, or

before crossing driveways, walks, roads,

and any gravel--covered areas.

•Never direct discharge of material

toward bystanders nor allow anyone

near the mower while you are operating

it.

•Before cleaning, inspecting, or repairing

your mower, stop the engine and make

absolutely sure the blade and all moving

parts have stopped. Then disconnect the

spark plug wire and keep it away from

the spark plug to prevent accidental

starting.

•Do not continue to run your mower if you

hit a foreign object. Follow the procedure

outlined above, then repair any damage

before restarting and operating you

mower.

• Do not change the govemor settings or

overspeed the engine. Engine damage

or personal injury may result.

•Do not operate your mower if it vibrates

abnormally. Excessive vibration is an

indication of damage; stop the engine,

safely check for the cause of vibration

and repair as required.

•Do not run the engine indoors. Exhaust

fumes are dangerous.

•Never cut grass by pulling the mower

towards you. Mow across the face of

slopes, never up and down or you

might lose your footing. Do not mow

excessively steep slopes. Use caution

when operating the mower on uneven

terrain or when changing directions --

maintain good footing.

•Never operate your mower without

proper guards, plates, grass catcher or

other safety devices in place.

MAINTENANCE AND STORAGE:

•Check the blade and the engine

mounting bolts often to be sure they are

tightened propedy.

•Check all bolts, nuts and screws at

frequent intervals for proper tightness to

be sure mower is in safe working

condition.

•Keep all safety devices in place and

working.

•To reduce fire hazard, keep the engine

free of grass, leaves or excessive

grease and oil.

•Check grass catcher often for deteriora-

tion and wear and replace worn bags.

Use only replacement bags that are

recommended by and comply with

specifications of the manufacturer of

your mower.

•Always keep a sharp blade on your

mower.

•Allow engine to cool before storing in

any enclosure.

•Never store mower with fuel in the tank

inside a building where fumes may

reach an open flame or an ignition

source such as a hot water heater,

space heater, clothes dryer, etc.

ALook for this symbol to point out

important safety precautions. It means

CAUTIONt!t BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

4_CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs.

AWARNING

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

Reed these instructionsand this manual in its

entiretybefore you attempt to assemble or

operate your new lawn mower.

IMPORTANT: This lawn mower isshipped

WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assembled

at the factorywith the exception ofthceepads

left unassembled for shipping puq0oses. All

partssuch as nuts,washers, bolts,etc.,

necessary to complete the assembly have

been placed in the parts bag. Toensure safe

and proper operation of your lawn mower, all

pads and hardware you assemble must be

tightened securely. Use the correct tools as

necessary to ensure proper tightness.

TOREMOVE LAWNMOWER FROM

CARTON

•Remove loose parts included with mower.

•Cut down two and comers of carton and

lay end panel down flat.

•Remove all packing materials except

padding between upper and lower handle

and padding holding operator presence

control bar to upper handle.

•Roll lawn mower out of carton and check

carton thoroughlyfor additional loose parts.

HOWTO SETUPYOUR LAWN MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handles carefully so as

not to pinch or damage control cables.

•Raise handles until lower handle section

locks intoplace in mowing position.

•Remove protective padding, raise upper

handle section into place on lower handle

and tighten both handle knobs.

•Remove handle padding holding operator

presence control bar to upper handle.

•Your lawn mower handle can be adjusted

for your mowing comfort. Refer to "Adjust

Handle" in the Service and Adjustment

section of this manual.

Operator presence

bar

Lift up

Mowing

position

Lower handle

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER. Compare the illustrationswith your lawn mower to familiarize yourself with the

Iocat_n of v@riqu_controlsand _td_u_ments. ,_ave this manual for future referance.

l"heeesymbolsmayappearon yourlawnmotor or InliteraturesuppliedwiththeIXOduc&_ _

undastandtheremeaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Engine zone

control cable --Operator presence control bar

Starter handle

Handle

Gasoline filler cap

Airfilter

Engine oil plug

Lawn mower housing

Wheel ajduster

(on each wheel)

IMPORTANT: Thislawn mowerisshipped

WITHOUT OIL OR GASOUNE intheengine.

MEETS CPSC SAFETY REQUIREMENTS

Sears rotarywalk-behind power lawn mowers conform to the safety standards of the American

National Standards Instituteand the U.S. Consumer Product Safety Commission. The blade

turns when the engine is running.

Operator presence control bar -must be

held down to the handle to start the engine.

Release to stop the engine. •

Pdmer -pumps adddionalfuel from the

carburetor to the cylinderfor use when

starling a cold engine.

Starter handle -used for startingthe engine.

The operation of any lawn

mower can result in foreign

objects thrown into the eyes,

which can result in severe eye damage.

Always wear safety glasses or eye shields

while operating your lawn mower or

performing any adjustments or repairs.

We recommend a wide vision safety mask

over spectacles or standard safety

glasses.

HOWTO USEYOUR LAWN MOWER

ENGINE SPEED

The engine speed was set at the factory for

optimum performance. Speed isnot adjust-

able.

ENGINE ZONE CONTROL

_CAUTION: Federal regulations require an

engine control to be installedon this lawn

mower in order to minimize the riskof blade

contact injury.Do not under any

circumstancesattempt to defeat the function

of the operator control.The blade turns when

the engine is running.

•Your lawn mower is equipped with an

operator presence control bar which

requires the operator to be positioned

behind the lawn mower handle to start and

operate the lawn mower.

TO ADJUST CUTTING HEIGHT

•Raise wheels for low cut and lower wheels

for high cut.

•Adjust cuttingheight to suit your require-

merits. Medium positionisbest for most

lawns.

•To change cutting height, squeeze adjuster

lever toward wheel. Move wheel up or

down to suit your requirements. Be sure all

wheels are inthe same setting.

NOTE: Adjuster is properly positioned when

platetab inserts intohole in lever. Also, 9-

positionadjusters (if so equipped) allow lever

to be positionedbetween the plate tabs.

Plate Tab

Lower Wheels for High Cut..._ /jL_

Lever

Raise Wheels for Low Cut

TO CONVERT TO DISCHARGING MOWER

Your mower is shipped ready to be used as a

mulcher. Toconvert to bagging or discharg-

ing:

•Liftdischarge guard and remove mulcher

plate.

•Mower can now be used for side discharg-

ing or optional grass catcher can be

attached.

•To retum to mulching operation, simply

reinstallmulcher plate as shown.

ACAUTION: Do not runyour lawn mower

without discharge guard, approved grass

catcher or mulcher plate in place. Discharge

uard

Mulcher plate

BEFORE STARTING ENGINE

OIL

Your lawn mower isshipped without oil in

the engine.

• Be sure mower is level and area around oil

fillis clean.

•Remove engine oil plugand fill to the top

of slot in filler hole.

NOTE: Allow oilto settledown into engine for

accurate reading.

• Engine holds 20ozs. of oil. Fortypeand

grade of oilto use, see "ENGINE" in

Maintenance section of this manual.

•Pour oilslowly. Do not over fill.

•Check oil levelbefore each use. Add oil if

needed.

•Change the oilafter every 25 hours of

operation or each season. You may need

to change the oil more often under dusty,

dirty conditions.

ADD GASOUNE

•Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. Do not mix oilwith gasoline.

Purchase fuel in quantitiesthat can be

used within30 days to assure fuel

freshness.

AWARNING: Experience indP_atesthat

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation ofacids duringstorage. Acidic gas

can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before

storage of 30 days or longer. Drain the gas

tank, startthe engine and let it run untilthe

fuel lines and carburetor are emp_. Use

6 fresh fuel next season. See Storage

Instructionsforadditionalinformation.Never

useengine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

ACAUTION: Filltobottom of gas tank filler

neck. Do not overfill. Wipe offany spilledoil

or fuel. Do notstore, spillor use gasoline

near an open flame. Gasolinefiller cap

Eng ne oi plug/

TO START ENGINE

• To start a cold engine, push primer five (5)

times before tryingto start. Use a firm

push. This step is not usually necessary

when starting an engine which has

already run for a few minutes.

•Hold operator presence control bar down

to the handle and pull starter handle

quickly. Do not allow starter rope to snap

back.

• To stop engine, release operator presence

control bar.

NOTE: In cooler weather it may be necessary

to repeat priming steps. In warmer weather

over priming may cause flooding and engine

will not start. If you do flood engine, wait a few

minutes before attempting to start and do not

O_O_IWI_Gming steps"

TIPS

•Under certain conditions,such as very tall

grass, itmay be necessary to raise the

height ofcut to reduce pushing effort and to

keep from overloading the engine and

leaving clumps of grass clippings. It may

also be necessary to reduce ground speed

and/or run the lawn mower over the area a

second time

•For extremely heavy cutting, reduce the

width of cut by overlapping previouslycut

path and mow slowly.

•For batter grass bagging and most cutting

conditions,the engine speed should be set

inthe fast position.

•When using a rear discharge lawn mower

in moist, heavy grass, dumps of cut grass

may not enter the grass catcher. Reduce

ground speed (pushing speed) and/or run

the lawn mower over the area a second

time.

•Ifa trailof clippingsis lefton the rightside of

a rear discharge mower, mow in a

clockwise directionwith a small ovedap to

collect the clippingson the next pass

• Pores in cloth grass catchers can become

filledwith dirt and dust with use and

catchers will collect less grass. To prevent

this, regularly hose catcher off with water

and let dry before using.

* Keep top of engine around starter dear

and clean of grass cr=ppingsand chaff.

This will help engine air flow and extend

engine life.

MULCHING MOWING TIPS

IMPORTANT: Forbest performance, keep

mower housing free of built-upgrass and

trash. See "Cleaning" in Maintenance section

of this manual.

•The special mulching blade will recut the

grass clippings many times and reduce

them in size so that as they fall ontothe

lawn they will disperse into the grass and

not be noticed. Also, the mulched grass

will biodegrade quicklyto provide nutrients

forthe lawn Always mulch with your

highest engine (blade) speed as this will

providethe best recurringaction ofthe

blades

•Avoid cuttingyour lawn when it is wet. Wet

grass tends to form clumps and interferes

with the mulching action The best time to

mow your lawn isthe early aftemoon. At

this time the grass has dried and the newly

cut area will not be exposed to the direct

sun.

•For best results,adjustthe lawn mower

cuttingheight so that the lawn mower cuts

off onlythe top one-third ofthe grass

blades. Ifthe lawn is overgrown it will he

necessary to raisethe height of cut to

reduce pushing effortand to keep from

overlcading the engine and leaving

clumps of mulched grass. For extremely

heavy mulching, reduce your widthof cut

by overlapping previously cut path and

mow slowly.

•Certain t_es of grass and grass conditions

may require that an area be mulcheda

second time to completely hide the

clippings. When doing asecond cut, mow

across or perpendicular to the firstcut path.

•Change your cuttingpattem from week to

week. Mow northto south one week then

change to east to west the next week. This

will help prevent matting and grainingof

the lawn.,'._ Max 113

AS YOU COMPLETE J__'_O_l::=_,llr'l= r',

CheckforLooseFasteners I,/ ll/

Glean/InspectGrassCatcher I1_/_

(If Equipped) !,/

a clean LawnMower

oCleanUnderDriveCover

E_ (Power-Propelled Mowers) I/'Checkdrivebelt/pulleys

(Power-PropelledMowers) I,/

RCheck/Sharpen/Replace Blade 1/'3

Lubrication Chart I1_ q,/

Clean Battery/Recharge

/Electric Start Mowers II/ b/'4

RECheck Ermine Oil Level 1/

Change Engine Oil 1_1.2

Gi Clean Air Filtei: _2

Inspect Muffler

NCleanor ReplaceSparkPlug

ReplaceAir FilterPaperCartridge I/2

1 - Change moreoftenwhen operatingundera heavyload orin highambient temperatures.

2 - Sen_ce moreoftenwhenoperaUngindirtyo_dustyconditions,

3 - Replace bladesmoreoftenwhenrnowk_gin sandysoil,

4- Charge 48 heum atend of season.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does

not cover items that have been subjected

to operator abuse or negligence. To

receive full value from the warranty,

operator, must maintain mower as

instructed in this manual.

Some adjustments will need to be made

periodically to propedy maintain your unit.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year, replace the spark plug,

replace air filter element and check

blade for wear. Anew spark plug and

clean/new air filter element assures

proper air-fuel mixture and helps your

engine run better and last longer.

•Follow the maintenance schedule in

this manual.

BEFORE EACH USE

•Check engine oil level.

•Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICA-

TION CHART").

LUBRICATION CHART

(i:) Wheel adjuster _Engineoil

\Brake

spring

bracket

/_) Rear doorhinge

(_) Handlebracket mountingpin

(_) Spray lubricant

(_) Refer to Maintenance "ENGINE' section.

IMPORTANT: Do not oll or grease plastic

wheel bearings. VLscouslubricantswillattract

dustand dirtthat willshorten the lifeof the self

lubricatingbearings. If you feel they must be

lubricated, use only a dry,powdered graphite

typelubrP ntopa ncJy.

PRODUCT SPECIFICATIONS

MODEL NUMBER

SERIALNUMBER

DATE OF PURCHASE

GASOLINE CAPACITY/TYPE:

OILTYPE (API-SF/SG/SH):

OIL CAPACITY:

SPARK PLUG (GAP: .030")

VALVE CLEARANCE:

SOLID STATE IGNITION

AIR GAP:

BLADE BOLT TORQUE:

944.360030

1.25 QUARTS

UNLEADED REGULAR

SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 320F)

20 OZS.

CHAMPION RJ19LM OR J19LM

INTAKE: .004 - .008

EXHAUST: .004 - .008

.01251N,

35-40FT. LBS.

• The model and serial numbers will be found on a decal attached to the rear of the

lawn mower housing.Record both serial number and date of purchase in space

provided above.

LAWN MOWER

Always observe safety rules when performing

any maintenance.

TIRES

•Keep tiresfree of gasoline, oil,or insecl

control chemicals which can harm rubber.

•Avoid stumps, stones, deep ruts,sharp

objects and other hazards that may cause

tire damage.

BLADE CARE

For best results, mower blade must be

kept sharp. Replace bent or damaged

blades.

TO REMOVE BLADE

*Disconnect spark plug wire from spark

plug and place wire where it cannot

come in contact with spark plug.

,, Turn lawn mower on its side. Make

sure air filter and carburetor are up.

•Use a wood block between blade and

mower housing to prevent blade from

tuming when removing blade bolt.

•Protect your hands with gloves and/or

wrap blade with heavy cloth.

•Remove blade bolt by turning counter-

clockwise.

•Remove blade and attaching hardware

(bolt, lock washer and hardened

washer),

NOTE: Remove the blade adapter and

check the key inside hub of blade adapter.

The key must be in good condition to work

properly. Replace adapter if damaged.

TO REPLACE BLADE

•Position the blade adapter on the

engine crankshaft. Be sure key in

adapter and crankshaft keyway are

aligned.

•Position blade on the blade adapter

aligning the two (2) holes in the blade

with the raised lugs on the adapter.

•Be sure the trailing edge of blade

(opposite sharp edge) is up toward the

engine.

•Install the blade bolt with the lock

washer and hardened washer into

blade adapter and crankshaft.

•Use block of wood between blade and

lawn mower housing and tighten the

blade bolt, turning clockwise.

•The recommended tightening torque is

35-40 ft. Ibs.

IMPORTANT: Blade bolt is grade 8 heat

treated.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade

is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause eventual damage to lawn mower or

engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

•To check blade balance, drive a nail

into a beam or wall. Leave about one

inch of the straight nail exposed. Place

center hole of blade over the head of

the nail. If blade is balanced, it should

remain in a horizontal position. If either

end of the blade moves downward,

sharpen the heavy end until the blade

is balanced. Crank

Blade shaft

Key

Blade

bolt

Lock

washer Hardened edge

washer

GRASSCATCHER

shaft

Blade

adapter

•The grass catcher may be hosed with

water, but must be dry when used.

•Check your grass catcher often for

damage or deterioration. Through normal

use itwillwear. If catcher needs replacing,

replace only with a manufacturer approved

replacement catcher. Give the lawn

mower model number when ordering.

ENGINE

LUBRICATION

Use only high quality detergent oil rated

with API service classification SF, SG or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils

will result in increased oil consumption

when used above 32°F. Check your

engine oil level more frequently to avoid

possible engine damage from running

low on oil.

Change the oil after every 25 hours of

operation or at least once ayear if the

lawn mower is not used for 25 hours in

one year.

Check the crankcase oil level before

starting the engine and after each five (5)

hours of continuous use. Tighten oil plug

securely each time you check the oil

level.

TO CHANGE ENGINE OIL

• Disconnect spark plug wire from spark

plug and place wire where it cannot

come in contact with spark plug.

•Be sure lawn mower is on level

surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove bottom oil drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

•Refill engine with oil. Pour slowly. Do

not over fill.

• Fill to top of slot inside of filler hole.

• Reconnect spark plug wire to spark

plug.

Drain plug

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