Craftsman HYDROGLASS 390.2622 Bedienungsanleitung

SEARS

OWNER'S

MANUAL

MODELNO.

390.2622

390.262553

390.2623

CAUTION:

Readand Follow

All Safety Rulesand

Operating Instructions

BeforeFirstUseof

ThisProduct.

Save ThisManual For

FutureReference.

MODEL NOS.

390.2622

390.262553

MODEL NO. 390.2623

I:RRFTSNFIN°

HYDROGLASS ®

HIGH PRESSURE

SPRINKLER PUMP

•Safety Instructions

• Installation

•Electrical

•Maintenance

• Repair Parts

Sears, Roebuck and Co., Hoffman Estates, IL60179 U.S.A.

PP4NTED IN U.S.A. FormNo.F642-04710 (8/6/o4)

CONTENTS

INTRO DU CTION/WARR.MNITy .......................................... 2

SAFETY ............................................................................... 2

PREPARATION .................................................................... 3

INSTALLATION ................................................................ 3_i

ELECTRICAL ..................................................................... 54_

OPERATION ........................................................................ 7

MAINTENANCE ............................................................... 8-9

TROUBLESHOOTING ....................................................... 10

REPAIR PARTS .................................................................. 11

INTRODUCTION

Please take a few minutes to read our instructions before you

install and use your pump. This will help you obtain the full

benefits from this pump. It will also help you avoid any need-

less service costs that result from causes we cannot control

and cannot cover in our warranty.

RULES FOR SAFE INSTALLATION AND OPERATION!

Carefully read and follow all safety instructions in this

manual or on pump.

_k This is the safety alert symboL When you see this

symbol on your pump or in this manual, look for one of the

following signal words and be alert to the potential for per-

sonal injury!

_ DANGER warns about hazards that will cause

serious personal injury, death or major property damage if

ignored.

[&WARNING_wPdRNI_IG warns about hazards that can

cause serious personal injury, death or major property dam-

age if ignored.

[A CAUTION ]CAUTION warns about hazards that will or can

cause minor personal injury or property damage if ignored.

The word NOTICE indicates special instructions which are

important but not related to hazards.

1. To avoid risk of serious bodily injury and property dam-

age, read safety instructions carefully before installing

pump.

2. Follow local and/or national plumbing and electrical

codes when installing pump.

3. Keep the well covered while instalfing pump to prevent

leaves and other debris from Falling into well, contami-

nating well and possibly damaging pump.

4. Protect pump and piping system from freezing. Allowing

pump or water system to freeze could severely damage

pump and voids warranty.

]_kWARNING]Hazardous Voltage. Can shock, burn,

cause death, or start fires.

5. Disconnect electrical power source before installing or

working on pump.

6. Ground pump with a ground wire run from grounding lug

on motor to a grounded lead in the service panel.

7. Line voltage and frequency of electrical power supply

must agree with motor nameplate.

8.Use of fuses or wire smaller than size recommended in

owner's manual can cause overheating, possible fires, and

v_tll void warranty.

9. Pump water only with this pump.

10. Do not run pump dry. To do so will damage seals and can

cause leaking and property damage.

PREPARATION INSTALLATION (Continued)

BASIC TOOLS AND MATERIALS NEEDED

Pipe Wrenches Screwdriver

Hacksaw Check Valve

Adjustable Wrench Teflon Tape

Knife

Suction Pipe

iTee

and Plug

NOTICE: Depth to water must not be more than 20'.

1. Long runs and many fittings increase friction and reduce

flow. Locate pump as close to water source as possible:

use as few elbows and fittings as possible.

2. Be sure water is clear of sand. Sand will plug the pump

and void the warranty.

3. Protect pump and all piping from freezing. Freezing will

split pipe, damage pump and void the warranty. Check le-

eally for frost protection requirements (usually pipe must

be 12" below frost line and pump must be insulated).

4. Be sure all pipes and foot valve are clean and in good

shape.

5. No air pockets in suction pipe.

6. No leaks in suction pipe. Use Teflon tape or Plasto-Joint

Stik Ito seal pipe joints.

7. Unions installed near pump and water source will aid in

servicing. Leave room to use wrenches.

8. [AWARNINGIPump body may explode ffused as a

booster pump. DO NOT use in abooster application_

'Lake Chemical Co., Chicago, IUinois.

INSTALLATION

NOTICE: Use the installation method below which matches

your well type.

CASED WELL INSTALLATION

1. Inspect foot valve to be sure it works freely. Inspect

strainer to be sure it is clean.

2. Connect foot valve and strainer to the first length of suc-

tion pipe and lower pipe into well. Add sections of pipe

as needed, using Teflon tape on male threads. Be sure that

all suction pipe is leakproof or pttmp v¢tlllose prime and

failto pump. Installfoot valve 10 to 20 feet below the low-

est level to which water will drop while pump is operat-

ing (pumping water level). Your well driller can furnish

this information.

3. To prevent sand and sediment from entering the pump-

ing system, the foot valve/strainer should be at least 5 feet

above the bottom of the well.

4. When the proper depth is reached, install a sanitary well

seal over the pipe and in the well casing. Tighten the bolts

to seal the casing.

5. When using a foot valve, a priming tee and plug as shown

in Figure 1 are recommended.

DUG WELL OR OPEN WATER

INSTALLATION

1. Follow cased well installation, steps 1, 2, 3 and 5.

Sanitary

WellSeal

Foot

Valve

Strainer

2590 0996

Figure I - Cased/Dug Well Installation

DRIVEN POINT INSTALLATION

1. Connect the suction pipe to the drive point as illustrated in

Figure 2. Keep horizontal pipe run as short as possible. Use

Teflon tape on male pipe threads. Multiple well points may

be necessary to provide sufficient water to pump.

2. Install a check valve in piping as shown in Figure 2. Flow

arrow on check valve must point toward pump.

Suction Pipe

to Pump

Check-_.

Valve

Drive point i

below water

level

Drive

Coupling

Drive

Point

2589 0996

Figure 2 - Driven Point Installation

HORIZONTAL PIPING FROM WELL TO

PUMP

1. Never install a suction pipe that is smaller than the suc-

tion tapping of the pump.

INSTALLATION (Continued)

2. To aid priming on driven point installations, install a line

check valve as shown in Figure 2. Be sure check valve

flow arrow points toward pump.

DISCHARGE PIPE SIZES

1. If increagmg discharge pipe size, install reducer in pump

discharge tapping. Do not increase pipe size by stages.

2. When the pump is set away from the points of water use,

the discharge pipe size should be increased to reduce

pressure losses caused by friction.

• Up to 100' run: Same size as pump discharge tapping.

• 100' to 300' run: Increase one pipe size.

• 300' to 600' run: Increase two pipe sizes.

LAWN SPRINKLING APPLICATION

This pump is designed for lawn sprinkling. It is designed to

deliver plenty of water at full sprinkler pressure. It can pump

from a pond, cistern or well points.

Pump discharge can be divided to supply two (2) or more

Service

Priming

Plug

Valve

846 0494

Figure 3 - Multiple Discharge

sprinkler systems. Asuggested mtdtiple discharge to service

is shown in Figure 3.

Do not use in a pressure tank or booster pump

application.

Pump/Piping Installation

PUMP INSTALLATION

NOTICE: Use Teflon tape supplied with the pump for mak-

ing all threaded connections to the pump itself. Do not use

pipe joint compounds on the pump: they can react with

the plastic in the pump components.

1. Bolt pump to solid, level foundation.

2. Support all piping connected to the pump.

3. Wrap 1-1/2 to two layers of Teflon tape clockwise (as you

face end of pipe) on all male threads being attached to

pump.

4. Tighten joints hand tight plus 1-1/2 turns. Do not over-

tighten.

NOTICE: Install pump as close to water source as possible.

Long piping runs and many fittings create friction and re-

duce flow.

Use schedule 80 or iron pipe. See "Well Pipe Installation" for

more information.

Figure 4 - Bolt Pump Figure 5 - Independently

Down Support All Piping

Attached To Pump

DISCHARGE

PRESSURE

PSI

DISCHARGE

PIPE TAPPING

SUCTION

PIPE TAPPING

TABLE II - PERFORMANCE CHART (IN GALLONS PER MINUTE)

3_,2622

1H.P.

5' 10' 15' 20'

55 49 48 45

51 46 45 44

45 42 39 37

38 35 32 29

31 28 24 20

23 19 16 11

17 13 8 -

390.262553

1-1/2H.P.

DISTANCE ABOVETO WATER

5' 10' 15' 20'

67 61 56 46

66 58 55 45

61 56 54 44

55 52 51 43

48 45 44 37

39 37 34 28

33 27 20 11

10 14 8 -

390.2623

2 H.P.

5' 10' 15'

69 67 65

65 63 60

59 56 54

52 50 48

47 45 42

42 38 35

34 30 27

25 18 13

14 7 -

1-1/2" NPT 1-1/2" NPT 2" NPT

20'

ELECTRICAL

Connection diagram for dual voltage, single-phase motors.

Your dual-voltage motor's terminal board (under the motor

end cover) will match one of the diagrams below. Follow

that diagram ff necessary to convert motor to 115 Volt

power.

Connect power supply wires to L1 and L2. For 3-phase mo-

tors, or if motor does not match these pictures, follow the

connection diagram on the motor nameplate.

230 Volt to 115 Volt Conversion, Plug-in Type:

1. Pull plug 2. Plug in again

straight with arrow

out from on plug

terminal pointing to

board; '115 Volts'.

Clamp the power cable to prevent

strain on the terminal screws.

Connect the green (or bare copper) ground

wire to the green ground screw.

230 Volt to 115 Volt Conversion, Plug-in Type:

Move plug to change voltage.

g Point _._( I%j ®_

Power Supply Wires

Clamp the power cable to prevent

strain on the spade connectors.

Connect the green (or bare copper) ground

wire to the green ground screw. 3782 1000

Figure 6 - 115/230V Dual Voltage Single Phase Wiring Diagram.

[AWARNING_Hazardous voltage. Can shock, burn, or

cause death. Disconnect power to motor before working on

pump or motor. Ground motor before connecting to power

supply.

WIRING

AGround motor before connecting to electrical

power supply. Failure to ground motor can cause

severe or fatal electrical shock hazard.

ADo not ground to a gas supply line.

A To avoid dangerous or fatal electrical shock, turn

OFF power to motor before working on electri-

cal connections.

A Supply voltage must be within ±10% of name-

plate voltage. Incorrect voltage can cause fire or

damage motor and voids warranty. If in doubt consult

a licensed electrician.

AUse wire size specified in Wiring Chart (Page 6).

If possible, connect pump to a separate branch

circuit with no other appliances on it.

A Wire motor according to diagram on motor

nameplate. If nameplate diagram differs from

diagrams above, follow nameplate diagram.

1. Install, ground, wire and maintain this pump in accor-

dance with electrical code requirements. Consult your

local building inspector for information about codes.

2. Provide a correctly fused disconnect switch for protec-

tion while working on motor. Consult local or national

electrical codes for switch requirements.

ELECTRICAL (Continued)

3. Disconnect power before servicing motor or pump. If the

disconnect switch is out of sight of pump, lock it open

and tag it to prevent unexpected power application.

4. Ground the pump permanently using a wire of the same

size as that specified in wiring chart (below). Make

ground connection to green grounding terminal under

motor canopy marked GRD. or @.

5. Connect ground wire to a grounded lead in the service

panel or to a metal underground water pipe or well caS-

ing at least 10 feet long. Do not connect to plastic pipe or

insulated fittings.

6. Protect current carrying and grounding conductors from

cuts, grease, heat, oil, and chemicals.

7. Connect current carrying conductors to terminals L1 and

L2 under motor canopy. When replacing motor, check

wiring diagram on motor nameplate against Figure6. Ifthe

motor wiring diagram does not match the diagrams in

Figure 6, follow the diagram on the motor.

IMPORTANT: 115/230 Volt single phase models are

shipped from factory with motor wired for 230 volts. If

power supply is 115 volts, remove motor canopy and re-

connect motor as shown in Figure 6. Do not try to run motor

as received on 115 volt current.

8. Motor has automatic internal thermal overload protec-

tion. If motor has stopped for unknown reasons, thermal

overload may restart it unexpectedly, which could cause

injury or property damage. Disconnect power before ser-

vicing motor.

9. If this procedure or the wiring diagrams are confusing,

consult a licensed electrician.

WIRING CHART

Recommended Wire and Fuse Sizes

Max,

Pump Load

Model HP Volt Amps

115 14.2

390,2622 1 230 7.6

390.262553 1-1/2 115 19.2

230 9.6

390.2623 2230 12.0

Branch

Fuse* Min,

DISTANCE IN FEET FROM MOTOR TO METER

0' 51' 101' 201' 301' 401'

TO TO TO TO TO TO

50' 100' 200' 300' 400' 500'

Rating* Wire

Amps Size

20 12 12

15 14 14

25 10 10

15 14 14

WIRE SIZE

12 8664

14 14 14 12 10

10 8 6 4 4

14 14 12 10 10

*Dual element or Fusetron time delay fuses recommended for all motor circuits.

OPERATION

PRIMING THE PUMP

NOTICE: 'Priming' refers to the pump expelling all air in the

system and beginning to move water from its source out into

the system. It does not refer only to pouring water into the

pump (although pouring water in is usually the first step).

NOTICE: NEVER run pump dry. Running pump without

water in it will damage seals and can melt impeller and dif-

fuser. To prevent damage, fall pump with water before

starting.

1. Remove priming plug (Figure 7).

Figure 7 - Remove Priming Plug

2. Make sure suction and discharge valves and any hoses on

discharge side of pump are open.

3. Fill pump and suction pipe with water.

Figure 9 - Run Ten Minutes Or Less

If no water is produced within 10 minutes, stop pump,

release all pressure, remove priming plug, refill and try

again.

[AWARNING_Hazardous pressure and risk of explo-

sion and scalding. If pump is run continuously at no

flow (that is, with discharge shut offor without prim-

ing), water may boil in pump and piping system.

Under steam pressure, pipes may rupture, blow off of

fittings or blow out of pump ports and scald anyone

near,

Figure 8 - Fill Pump Before Starting

4. Replace priming plug, using Teflon tape on thread;

tighten plug.

NOTICE: If a priming tee and plug have been provided

for a long horizontal run, be sure to fill suction pipe

through this tee and replace plug. (Don't forget to Teflon

tape the plug.)

5. Start pump: water should be produced in 10 minutes or

less, the time depending on depth to water (not more

than 20') and length of horizontal run (10' of horizontal

suction pipe = 1' of vertical lift due to friction losses in

the pipe).

Figure I0 - Do Not Run Pump With Discharge

Shut Off

To prevent explosion, do the following:

A. Be sure discharge (valve, pistol grip hose nozzle, etc.) is

open whenever pump is running.

B. If pump fails to produce water when attempting to prime,

release all pressure, drain pump and refill with cold water

after every two attempts.

C. When priming, monitor pump and piping temperature. If

pump or piping begin to feel warm to the touch, shut off

pump and allow system to cool off. Release all pressure

in system and refill pump and piping with cold water.

MAINTENANCE

Pump and piping need not be disconnected to repair or re-

place motor or seal (see Figure 12). If motor is replaced, re-

place the shaft seal (Key No. 6, Page 11). Keep one on hand

for future use.

Be sure to prime pump before starting.

NOTICE: Check motor label for lubrication instructions.

The mechanical shaft seal in the pump is water lubricated

and sell-adjnsting.

NOTICE: Drain pump when disconnecting from service or

when it might freeze.

PUMP DISASSEMBLY

1. Disconnect power to motor.

NOTICE: Mark wires for correct assembly.

Figure II - Disconnect Power

2. Remove clamp (see Figure 12).

3. Remove pump base mounting bolts. Motor assembly and

back haft of pump can now be pulled away from pump

front half (Figure 12). CAREFULLY remove O-Ring.

_ o4_4

Figure 12 - Slide Motor Back

CLEANING/REPLACING IMPELLER

NOTICE: First, follow instructions under "Pump Disassembly".

1. Remove four screws fastening diffuser to seal plate; re-

move diffuser (see Figure 13). Exposed impeller can now

be cleaned.

2. If impeller must be replaced, loosen two machine screws

and remove motor canopy (see Figure 14).

Figure 14 - Hold Shaft

_WARNING

To avoid electrical

shockhazard,use

insulated-handM

screwdriver toshort

capacitorterminals

asshown.

.I_kWARNING ]Capacitor voltage may be hazardous.

To discharge capacitor, hold insulated handle screw-

driver BY THE HANDLE and short capacitor terminals

together (see Figure 14). Do not touch metal screwdriver

blade or capacitor terminals. If in doubt, consult a quali-

fied electrician.

4. Unscrew capacitor clamp and remove capacitor. Do not

disconnect capacitor wires to motor.

5. Slide 7/16" open end wrench in behind spring loaded

switch on motor end of shaft; hold motor shaft with

wrench on shaft flats and unscrew impeller by turning

counterclockwise when looking into eye of impeller.

6. To reinstall, reverse steps 1 through 5.

7. See directions under "Pump Reassembly," Page 10.

REMOVING OLD SEAL

1. Follow instructions under "Pump Disassembly".

2. Follow steps 2 through 5 under "Cleaning/Replacing

Impeller.

3. Unscrew four nuts holding pump back hall to motor.

Remove rotating haft of seal by placing two screwdrivers

under back haft of pump body and carefully prying up

(Figure 15). Back haft of pump body vdll slide off shaft,

bringing seal with it.

Figure 13 - Remove Diffuser

Figure 15 - Remove Seal plate

NOTICE: Be sure you do not scratch or mar shaft; if shaft is

marred, it must be dressed smooth with fine emery or cro-

cus cloth before installing new seal. DO NOT reduce shaft

diameter!

MAINTENANCE (Continued)

4. Place pump body half face down on flat surface and tap

out stationary half of seal (see Figure 16). 9. Hold motor shaft with 7/16" open end wrench on shaft

flats (Figure 14, Page 8) and screw impeller onto shaft. Be

sure you do not touch capacitor terminals with

body or any metal object. Tightening impeller will au-

tomatically locate seal in correct position.

10. Remount diffuser on pump body half with five screws.

PUMP REASSEMBLY

1. Clean O-Ring and O-Ring groove.

2. Put O-Ring in groove on face of flange; put pump halves

together (see Figure 18).

Figure 16 - Tap Out Seal

INSTALLING NEW SEAL

1. Wet outer edge of Rubber Cup on ceramic seat with fiq-

uid soap. Be sparing!

2. Put clean cardboard washer on seal face. With thumb

pressure, press ceramic seal half firmly and squarely into

seal cavity in seal plate (see Figure 17). Polished face of

ceramic seat is up. If seal will not seat correctly, remove,

placing seal face up on bench. Reclean cavity. Seal should

now seat correctly.

4770194

Figure 17 - Press in New Seal

3. ff seal does not seat correctly after recleaning cavity, place

cardboard washer over polished seal face and carefully

press into place using a piece of standard 3/4" pipe as a

press.

NOTICE: Be sure you do not scratch seal face.

4. Dispose of cardboard washer and recheck seal face to be

sure it is free of dirt, foreign particles, scratches and

grease.

5. Inspect shaft to be sure it is free of nicks and scratches.

6. Reassemble pump body half to motor flange. BE SURE it

is right side up.

7. Apply liquid soap sparingly (one drop is sufftcient) to in-

side diameter of rotating seal member.

8. Slide rotating seal member (carbon face first) onto shaft

tmtil rubber drive ring hits shaft shoulder.

NOTICE: Be sure not to nick or scratch carbon face of seal

when passing it over threaded shaft end or shaft shoulder.

The carbon surface must remain clean or short seat life vdll

result.

Figure 18 - Assemble Pump

3. BE SURE inside of clamp is clean. Place clamp on pump

halves; snug up. Alternately tighten screw and tap clamp

with mallet to seat O-Ring (see Figure 19).

Figure 19 - Tap Clamp While Tightening

4. Replace base mounting bolts.

5. Replace motor wiring; close draincock.

6. Prime pump according to instructions. See "Operation."

7. Check for leaks.

TROUBLESHOOTING CHART

SYMPTOM CORRECTIVE ACTION

Motor will net run 1. Be sure switch is on

POSSIBLE CAUSE(S)

1. Disconnect switch is off

2. Fuse isblown

3. Startingswitch isdetective

4. Wires at motor are loose,

disconnected, or wired incorrectly

2. Replace fuse

3. Replace starting switch

4. Refer to instructionson wiring. Check and tighten all wiring.

AWARNING] Capacitor voltage may be hazardous. To discharge

capacitor, hold insulated handle screwdriver BY THE HANDLE

and short capacitor terminals together. Do not touch metal

screwdriver blade or capacitor terminals. If in doubt, consult a

qualified electrician.

Motor runs hot and 1. Motor iswired incorrectly 1. Refer to instructions on wiring

overload kicks off 2. Voltage is too low 2. Check with power company. Installheavier wiring if wire

size is too small (See Electrical, Pages 5and 6)

Motor runs but no "1. 1. In new installation:

water is delivered Pump in new installation did

not pick up prime through:

a. Improper priming

b. Air leaks

c. Leaking foot valve

Pump has lost prime through:

a. Air leaks

b. Water level below suction

of pump

Impeller is plugged

Check valve or foot valve is stuck

in closed position

Pipes are frozen

Foot valve and/or strainer are

buried in sand or mud

a. Re-primeaccording to instructions

b. Check all connections on suction line

c. Replace foot valve

2. In installation already in use:

a. Check all connections on suction line and shaft seal

b. Lower suction line into water and re-prime. If receding water level

in well exceeds suction lift, a deep well pump is needed

3. Cleen impeller; see Maintenance

4. Replace check valve or foot valve

*(Note: Check '2.

prime before look-

ing forother

causes. Unscrew

priming plug and 3.

see ifthere is 4.

water in priming

hole.) 5.

Pump does not 1.

deliver water tofull

capacity (Also 2.

check point 3

immediately above) 3.

Pump leaks 1.

around clamp

5. Thaw pipes. Burypipes below frost line. Heat pit or pump house.

6. Raise foot valve and/or strainer above well bottom

Water level inwell is lower than 1. A deep well jet pump may be needed (over20 ft. to water)

estimated

Steel piping (if used) is corroded or 2. Replace with plastic pipe where possible, otherwise with new

limed, causing excess friction steel pipe

Offset piping is too small in size 3. Use larger offset piping

Clamp loose 1. STOP PUMP, tighten clamp nut 1-2 turns. Alternately tighten nut and

and tap clamp with mallet to seat O-Ring. Do not overtighten

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