CTE TRACCESS160 Technisches Datenblatt

COD UM0313_01_US | REV. 01 | ED: 10/2021

FABRICATION NR. .........................

INSTRUCTIONS

FOR USE AND

MAINTENANCE

MOBILE ELEVATING

WORK PLATFORM

TRANSLATION OF ORIGINAL INSTRUCTIONS

It is prohibited to reproduce, store or alteration, even partial, of this publication, without written permission by

the CTE SPA.

CTE S.P.A. reserves the right to make changes to the lifting platform, for any technical and commercial need,

without having to update every time this publication.

INDEX

Aerial work platform TRACCESS 160 3

COD. UM0313_01_US | REV. 01 | ED: 10/2021

1 General information 1

1.1 Manufacturer information __________________________________________________ 1

1.2 Limitations of responsibility_________________________________________________ 1

1.3 Content and scope of this manual ___________________________________________ 2

1.3.1 Symbols .........................................................................................................................................2

1.3.2 Illustrations .....................................................................................................................................2

1.3.3 Scope of this manual......................................................................................................................3

1.3.4 Amendments and additions............................................................................................................3

1.3.5 Composition ...................................................................................................................................3

1.3.6 Intended readership .......................................................................................................................4

1.3.7 Conservation ..................................................................................................................................5

1.3.8 Condentiality.................................................................................................................................5

1.4 Glossary _______________________________________________________________ 6

2 Safety 1

2.1 Reference standards and directives __________________________________________ 1

2.2 Intended and improper use_________________________________________________ 2

2.2.1 Non-permitted use..........................................................................................................................3

2.3 Obligations and requirements_______________________________________________ 3

2.3.1 Electrocution hazard ......................................................................................................................4

2.3.2 Tipping hazard ............................................................................................................................... 4

2.3.2.1 BEAUFORT wind scale................................................................................................................ 5

2.3.3 Risk of falling..................................................................................................................................7

2.3.4 Collision hazard..............................................................................................................................7

2.3.5 Work atmosphere hazards ............................................................................................................. 7

2.3.6 Machine hazards............................................................................................................................8

2.4 OperatorDenition _______________________________________________________ 9

2.4.1 The role of the operators................................................................................................................9

2.4.2 Training and importance of the procedures .................................................................................10

2.4.3 Operators’ tasks ........................................................................................................................... 10

2.4.4 Summary of operator standards................................................................................................... 11

2.5 Roadtra󰀩c ____________________________________________________________ 12

2.5.1 Checks and tests before driving...................................................................................................12

2.6 Safe workplace _________________________________________________________ 13

2.6.1 Type of workplace ........................................................................................................................13

2.6.1.1 Supporting surface.....................................................................................................................13

2.6.1.2 Production areas or public areas ...............................................................................................13

2.6.1.3 Positioning the machine.............................................................................................................13

2.6.1.4 Delimitation of the operating area .............................................................................................. 13

2.6.2 Danger areas ...............................................................................................................................14

2.6.3 Risks for exposed persons...........................................................................................................15

2.6.4 Electrical tolerances .....................................................................................................................15

2.6.5 Ambient air temperature...............................................................................................................15

2.6.6 Humidity .......................................................................................................................................15

2.6.7 Noise level....................................................................................................................................15

2.6.8 Vibrations and crashes.................................................................................................................15

2.6.9 Gas emissions..............................................................................................................................16

2.6.10 Contaminant agents .....................................................................................................................16

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COD. UM0313_01_US | REV. 01 | ED: 10/2021

2.6.11 Ionising and non-ionising radiation...............................................................................................16

2.6.12 Lighting.........................................................................................................................................16

2.7 Personal protective equipment (PPE) _______________________________________ 17

2.7.1 Harness system ...........................................................................................................................17

2.7.1.1 Additional personal protective equipment .................................................................................. 18

2.8 Residual risks __________________________________________________________ 18

3 Description and Technical Data 1

3.1 General description of the machine __________________________________________ 1

3.1.1 Classication ..................................................................................................................................2

3.2 Direction _______________________________________________________________ 2

3.3 IdenticationinformationandCEmarking _____________________________________ 3

3.4 Description of main units __________________________________________________ 4

3.5 Main adhesive labels _____________________________________________________ 5

3.6 Technicalspecications ___________________________________________________ 6

3.6.1 Technical data sheet ...................................................................................................................... 6

3.7 Dimensions_____________________________________________________________ 7

3.8 Working envelope_______________________________________________________ 10

4 Controls 1

4.1 Control panels __________________________________________________________ 1

4.2 Mobile control console ____________________________________________________ 2

4.2.1 Mobile control console display .......................................................................................................6

4.2.1.1 Screen selection menu.................................................................................................................7

4.2.1.2 Stabilisation / travel......................................................................................................................8

4.2.1.3 Aerial manoeuvres .......................................................................................................................9

4.2.1.4 Traction calibration ..................................................................................................................... 10

4.2.1.5 Sensor calibration ...................................................................................................................... 11

4.3 Turret control panel______________________________________________________ 12

4.4 Emergency controls _____________________________________________________ 13

4.5 Endothermic engine panel ________________________________________________ 16

4.6 Battery disconnection panel _______________________________________________ 17

4.7 Electric pump panel _____________________________________________________ 18

5 Safety devices 1

5.1 Emergency stop buttons___________________________________________________ 1

5.2 Alarms-warnings_________________________________________________________ 2

5.2.1 Reset alarms ..................................................................................................................................2

5.2.2 Buzzer ............................................................................................................................................2

5.3 Stabilisers interlock switch _________________________________________________ 3

5.4 Manual emergency pump __________________________________________________ 4

5.5 Maximum pressure valves _________________________________________________ 4

5.6 Blocking valves on cylinders________________________________________________ 5

5.7 Stabilisation control device _________________________________________________ 6

5.8 Travel control device______________________________________________________ 6

5.9 Platform centring device and basket centring device _____________________________ 7

5.10 Working envelope control device ____________________________________________ 8

INDEX

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COD. UM0313_01_US | REV. 01 | ED: 10/2021

5.11 Spirit level _____________________________________________________________ 9

5.12 Work platform overload device ______________________________________________ 9

5.13 Anchorage points for the harness device _____________________________________ 10

5.14 Mobile console in basket monitoring device___________________________________ 10

6 Procedures for Use 1

6.1 Foreword ______________________________________________________________ 1

6.2 General precautions ______________________________________________________ 1

6.3 Operating stages ________________________________________________________ 3

6.3.1 Pre-start checks .............................................................................................................................3

6.3.2 Start-up ..........................................................................................................................................4

6.3.2.1 Starting with endothermic engine............................................................................................... 4

6.3.2.2 Starting with electric pump.........................................................................................................5

6.3.3 Using the variable width undercarriage..........................................................................................6

6.3.4 Platform travel ................................................................................................................................7

6.3.4.1 Moving the platform from the ground ........................................................................................... 7

6.3.4.2 Moving the platform from the basket............................................................................................ 8

6.3.5 Stabilising the elevating work platform (MEWP) ............................................................................9

6.3.6 Using the elevating platform.........................................................................................................10

6.3.7 Returning the lifting platform to its rest position ...........................................................................12

6.3.8 Closing the stabilisers ..................................................................................................................14

6.3.9 Shutdown .....................................................................................................................................14

6.3.9.1 Shutdown with endothermic engine ......................................................................................... 14

6.3.9.2 Shutdown with electric pump ...................................................................................................14

6.4 Parking _______________________________________________________________ 14

7 Emergency manoeuvres 1

7.1 Foreword ______________________________________________________________ 1

7.1.1 Using solenoid valves ....................................................................................................................1

7.2 Work platform emergency stop______________________________________________ 2

7.3 Levelling the work platform_________________________________________________ 3

7.4 Lowering the work platform using the ground controls in the event of operator incapacity. 4

7.5 Manual lowering of platform from the ground ___________________________________ 5

7.6 Manual stabilisation and traction recovery _____________________________________ 6

8 Maintenance 1

8.1 Inspection logbook _______________________________________________________ 2

8.2 General Rules___________________________________________________________ 2

8.3 Maintenance summary table _______________________________________________ 3

8.3.1 Pre-start checks .............................................................................................................................3

8.3.2 Every 50 hours of operation........................................................................................................... 3

8.3.3 Every 100 hours of operation......................................................................................................... 4

8.3.4 Every 6 months or 500 hours of operation..................................................................................... 4

8.3.5 Yearly or every 1000 hours of operation ........................................................................................5

8.3.6 Every 10 years or 10000 hours...................................................................................................... 6

8.4 Maintenance of mechanical components ______________________________________ 7

8.4.1 Main mechanisms ..........................................................................................................................7

8.4.2 Combustion engine ........................................................................................................................7

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COD. UM0313_01_US | REV. 01 | ED: 10/2021

8.4.3 Electric pump .................................................................................................................................7

8.4.4 Track tension and integrity check...................................................................................................8

8.4.4.1 Track tension check (Fig. 8.1, 1)................................................................................................ 8

8.4.4.2 Track integrity check (Fig. 8.1, 2)............................................................................................... 8

8.5 Lubrication and greasing _________________________________________________ 10

8.5.1 Greasing the pins ......................................................................................................................... 10

8.5.2 Lubricating the stabilisers.............................................................................................................10

8.5.3 Lubricating the telescopic boom elements................................................................................... 11

8.5.4 Lubricating the turntable............................................................................................................... 11

8.6 Hydraulic system maintenance_____________________________________________ 12

8.6.1 Hydraulic cylinders .......................................................................................................................12

8.6.2 Hydraulic system pipes ................................................................................................................12

8.6.3 Pressure check and valve adjustment .........................................................................................12

8.6.4 Hydraulic motors and pumps .......................................................................................................12

8.6.5 Hydraulic oil..................................................................................................................................12

8.6.6 Hydraulicoillter..........................................................................................................................13

8.6.7 Restore levelling of work platform ................................................................................................ 14

8.6.8 Track gearbox oil level check .......................................................................................................16

8.7 Electrical system________________________________________________________ 17

8.7.1 Electrical circuit ............................................................................................................................17

8.7.2 Stabiliser limit switches and interlock switches ............................................................................ 17

8.7.3 Work platform overload device.....................................................................................................17

8.7.3.1 Cell calibration procedure .......................................................................................................18

8.8 Tightening the screws____________________________________________________ 20

8.8.1 Tightening the turret screws .........................................................................................................20

8.8.2 Tightening the frame screws ........................................................................................................21

8.9 Telescopicelementclearanceandslidingblockwearverication __________________ 22

8.10 Slewing ring clearance check______________________________________________ 23

8.11 Slewing drive greasing ___________________________________________________ 24

8.12 Cleaning ______________________________________________________________ 25

8.12.1 Washing .......................................................................................................................................25

8.13 Paintwork inspection and maintenance ______________________________________ 26

8.13.1 Touching up the paintwork ........................................................................................................... 26

8.13.2 Preparing the surfaces for repainting........................................................................................... 26

8.13.3 Touching up paintwork on non-rusty parts ................................................................................... 26

8.13.4 Touching up paintwork on non-rusty parts ................................................................................... 27

8.13.5 Waxnishing ................................................................................................................................27

8.14 Checking the cables and chains____________________________________________ 28

8.14.1 Checking the cables.....................................................................................................................28

8.14.1 Checking the chains.....................................................................................................................29

9 Demolition and Disposal 1

9.1 Demolition______________________________________________________________ 1

9.2 Disposal _______________________________________________________________ 2

10 Transport and storage 1

10.1 Loading the machine onto a vehicle__________________________________________ 1

10.1.1 Loading with ramps ........................................................................................................................ 1

INDEX

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COD. UM0313_01_US | REV. 01 | ED: 10/2021

10.1.2 Loading by lifting (Fig. 10.1, 1).......................................................................................................2

10.2 Blocking on truck or transport trailer (Fig. 10.1, 2) _______________________________ 2

10.3 Storage ________________________________________________________________ 3

11 Support and Warranty 1

11.1 After-Sales services and spare parts _________________________________________ 1

11.2 Spare parts _____________________________________________________________ 1

11.3 Warranty _______________________________________________________________ 2

12 Troubleshooting 1

12.1 Problems, causes and remedies ____________________________________________ 1

12.2 Alarms list ______________________________________________________________ 4

12.2.1 Reset alarms ................................................................................................................................14

13 Diagrams and Attachments 1

13.1 Electrical sytem diagram __________________________________________________ 2

13.2 Hydraulic system diagram _________________________________________________ 3

14 FacsimilesofECDeclarationandCerticates 1

15 Optional equipment and accessories 1

15.1 Dead-man-control: pedal in the basket on the work platform_______________________ 1

15.2 Non-marking tracks ______________________________________________________ 1

8Aerial work platform TRACCESS 160

COD. UM0313_01_US | REV. 01 | ED: 10/2021

US INDEX

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Aerial work platform TRACCESS 160 1

COD. UM0313_01_US | REV. 01 | ED: 10/2021

Chapter 01 US

GENERAL INFORMATION

1 General information

1.1 Manufacturer information

CTE S.p.A.

Via Caproni 7, Z.I.

38068 Rovereto (Trento)

Italy

Phone: +39 0464 485050

Fax: +39 0464 485099

Website: www.ctelift.com

e-mail: [email protected]

1.2 Limitations of responsibility

The manufacturer is responsible for the machine in its initial conguration.

The use of non-original spare parts, modication of the machine, installation of any accessories not

supplied or authorised by the manufacturer, or performing maintenance operations that do not comply

with the instructions in this manual shall relieve the Manufacturer of any responsibility for damage

or injury.

The customer shall bear responsibility for ensuring their workers collaborate and have the necessary

expertise.

Acceptance of the machine expressly commits the customer to maintain it unaltered and to not remove,

move or partially or completely disable the protective devices, guards and any and all other safety

devices with which it is equipped.

Any defect that may be discovered must be reported to the manufacturer.

The manufacturer shall hold themselves exempt from all responsibility and obligations for any damage

and/or injury caused by the following:

• Use of the machine outside the limits described in this manual.

2Aerial work platform TRACCESS 160

COD. UM0313_01_US | REV. 01 | ED: 10/2021

US Chapter 01

GENERAL INFORMATION

• Partial or total failure to observe the machine use and maintenance instructions contained in

this manual.

• Use by unauthorised and/or improperly trained personnel.

• Failure to observe health and safety and accident prevention legislation or the Highway Code.

• Mistakes during use and maintenance of the machine

• Disabling, modication or removal of the safety and protection devices that are installed

• Lack of maintenance

• Modications or other work not authorised by the manufacturer

• Use of non-original spare parts or those that are otherwise not appropriate for the model

• Exceptional events and events outside of ordinary and proper use of the machine

It is up to the user to prove if a machine defect is the main and direct cause of an accident.

1.3 Content and scope of this manual

1.3.1 Symbols

For the purposes of personal and material safety, in preparing this document particular symbols have

been used to draw attention to dangerous conditions, warnings and other relevant information:

DANGER!

Triangular symbol on yellow background, black border and black symbol.

Indicates the presence of a situation of imminent danger which, unless avoided,

could lead to serious injury or even death.

ALWAYS FOLLOW THE SAFETY INDICATIONS ACCOMPANIED BY THIS SYMBOL

TO AVOID THE RISK OF SERIOUS PERSONAL INJURY OR DEATH.

CAUTION

Triangular symbol on yellow background and black border.

Failure to observe the warnings accompanied by this symbol could cause damage

to the machine and/or its components as well as personal injury.

PROHIBITED

Round pictogram on white background and red border with a red stripe across it.

This symbol is used to highlight operations or procedures that are STRICTLY

PROHIBITED.

OBLIGATORY

Round symbol with blue background and white symbol.

WARNING

Note on key functions or useful information regarding the operation in progress.

1.3.2 Illustrations

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