Culligan Mark 100 Bedienungsanleitung

CULLIGAN®

MARK 100

AUTOMATIC

WATER CONDITIONER

MODELS FROM 2000

Cat. No. 01-8822-22

Rev. A 04-25-00

DCO#992590

Service

Manual

Printed in USA

WARNING-Priortoservicingequipment,disconnectpower

supplytoprevent electricalshock.

IF THIS EQUIPMENT IS TO BE USED IN THE TREATMENT

OF DRINKING WATER, THE WATER MUST BE MICROBIO-

LOGICALLY SAFE.

Attention Culligan Customer:

The installation, service and maintenance of this equipment should be

rendered by a qualified and trained service technician.Your local indepen-

dently operated Culligan dealer employs trained service and maintenance

personnel who are experienced in the installation, function and repair of

Culligan equipment. This publication is written specifically for these indi-

viduals and is intended for their use.

We encourage Culligan users to learn about Culligan products, but we

believe that product knowledge is best obtained by consulting with your

Culligan dealer. Untrained individuals who use this manual assume the

risk of any resulting property damage or personal injury.

WARNING-Ifincorrectlyinstalled,operatedormaintained,this

productcancausesevereinjury. Thosewho install,operate,or

maintainthisproductshouldbe trainedinitsproper use,warnedofits

dangers,andshouldreadtheentiremanualbeforeattemptingto

install,operateormaintainthis product.

Table of Contents Page

Introduction ............................................................... 2

Specifications ........................................................... 3

Familiarization........................................................... 4

Programming............................................................10

ManualCycling ........................................................12

ServiceCheck ..........................................................13

BoradDiagnostics....................................................14

PartsReplacementGuide ........................................15

TroubleshootingGuide..............................................19

WiringDiagram ........................................................23

DimensionCharts/RefillRates ..................................24

FlowRate and DrainLine Charts ..............................26

FlowCharts..............................................................28

Service

Manual

CULLIGAN®

MARK 100

AUTOMATIC

WATER CONDITIONER

MODELS FROM 2000

2CULLIGAN®MARK100 WATERSOFTENER

Introduction

SAFEPRACTICES

Throughout this manual there are paragraphs set off by special headings.

NOTICE: Notice is used to emphasize installation, operation or maintenance information which is important, but

does not present any hazard.

Example: NOTICE: The nipple must extend no more than 1 inch above the cover plate.

CAUTION: Caution is used when failure to follow directions could result in damage to equipment or

property. Example:

CAUTION:Disassembly while under waterpressure can result inflooding.

WARNING: Warning is used to indicate a hazard which could cause injury or death if ignored. Example:

WARNING! ELECTRICALSHOCKHAZARD!UNPLUGTHEUNITBEFORE

REMOVINGTHECOVERORACCESSINGANYINTERNALCONTROLPARTS.

SERIAL NUMBERS

The control valve serial number is located on the back of the timer case.

The media tank serial number is located on the top surface of the tank.

NOTICE: Do not remove or destroy the serial number. It must be referenced on request for warranty repair or

replacement.

This publication is based on information available when approved for printing. Continuing design refinement

could cause changes that may not be included in this publication.

* Verified using hardness surrogate perANSI/NSF Standard 44.

The Culligan®Mark 100 water softeners are tested and validated by WQAagainstANSI/NSF

Standard 44 for the effective reduction of calcium and magnesium, along with Barium and

Radium226/228*.

SPECIFICATIONS 3

Specifications

Culligan®Mark100WaterConditionerswithTimeClock,Aqua-Sensor®DeviceorSoft-Minder®Meter

1 Capacities and corresponding salt dosages pertain to low hardness waters. Capacities given are per recharge

2 Measured from top of media to top of inlet fitting (backwashed and drained).

3 Measured from top of underbedding to top of inlet fitting.

4 Backwash at 120 psi (830 kPa).

5 10 minute backwash, 7 lb (3.2 kg) 9” model or 13 lb (5.9 kg) 12” model salt dosage at 30 psi (204 kPa).

9” Model 12” Model

ControlValve 5-cycle, Reinforced Thermoplastic 5-cycle, Reinforced Thermoplastic

Overall Conditioner Height 51 in 51 in

1 295 mm 1 295 mm

Media Tank Dimensions (Dia x Ht) 9 x 45 in 12 x 45 in

229 x 1 143 mm 305 x 1 143 mm

Salt StorageTank Dimensions (Dia x Ht) 16 x 43 in 18 x 43 in

406 x 1 092 mm 457 x 1 092 mm

18 x 43 in

457 x 1092 mm

Exchange Media, Type and Quantity Cullex®Media, 0.86 ft3Cullex®Media, 1.4 ft3

Cullex®Media, 24.5 L Cullex®Media, 40 L

Underbedding, Type and Quantity Cullsan®Underbedding, 12 lb Cullsan®Underbedding, 30 lb

Cullsan®Underbedding, 5.4 kg Cullsan®Underbedding, 14 kg

Exchange Capacity 17,500 gr @ 4.0 lb 24,100 gr @ 6.0 lb

@ Salt Dosage Per Recharge11 133 g @ 1.8 kg 1 560 g @ 2.7 kg

23,900 gr @ 8.0 lb 34,500 gr @ 12.0 lb

1 547 g @ 3.6 kg 2 234 g @ 5.4 kg

26,600 gr @ 12.0 lb 41,900 gr @ 18.0 lb

1 722 g @ 5.4 kg 2 713 g @ 8.1 kg

Freeboard to Media216.6-17.6 in 17.5-18.5 in

420-447 mm 444-470 mm

Freeboard to Underbedding339.2 in 38.5 in

996 mm 978 mm

Salt Storage Capacity 250 lb or 375 lb 375 lb

114 kg or 170 kg 170 kg

Rated Service Flow @ Pressure Drop 7.5 gpm @ 15 psi 7.5 gpm @ 15 psi

30 Lpm @ 102 kPa 31 Lpm @ 102 kPa

Total Hardness, Maximum 75 gpg 99 gpg

1 283 mg/L 1 692 mg/L

Total Iron, Maximum 5 ppm 5 ppm

5mg/L 5 mg/L

Hardness to Iron Ratio, Minimum 8 gpg to 1 ppm 8 gpg to 1 ppm

140 mg/L to 1 mg/L 140 mg/L to 1 mg/L

Operating Pressure 20-125 psi 20-125 psi

140-860 kPa 140-860 kPa

Operating Temperature 33-120°F 33-120°F

1-50°C 1-50°C

ElectricalRequirements 120V/60 Hz 120V/60 Hz

Electrical Power Consumption, Min/Max 3 Watts/35 Watts 3 Watts/35 Watts

Drain Flow, Maximum42.0 gpm 3.5 gpm

8 Lpm 14 Lpm

RechargeTime,Average580 min 85 min

RechargeWater Consumption,Average 45gal 86gal

170 L 325 L

Familiarization

4CULLIGANMARK 100WATERSOFTENER

Control

The Culligan®Mark 100 water softener uses the same power valve control as in our Culligan Mark 89/812 models. It can

be programmed as either a time clock,Aqua-Sensor®sensing device or Soft-Minder®meter model. Each model has its

own programming parameters which can be set to control the operation and regeneration of the system. These functions

are outlined inTable 1.

Aqua-Sensor

Time Soft-Minder Sensing

Function Clock Meter Device

1. Time of Day YES YES YES

2. Time of Regen. YES YES YES

3. Not Used NO NO NO

4. Salt Dosage YES YES YES

5. Backwash Time YES YES YES

6. Brine Rinse Time YES YES YES

7. Hardness Level NO YES NO

8. Gallons Capacity / Regen. Interval YES YES NO

8A. Forced Regeneration Interval NO YES* YES*

9. Lock/Unlock display YES YES YES

10. Blanking Feature YES YES YES

TABLE1

During the programming stage, the user will be prompted to enter the appropriate parameter. Refer to the programming

section for further information.

Circuit Board

TheAccuSoft™microprocessor circuit board controls every function of the Culligan Mark 100 water softener. This board

has several unique features which allow it to perform a variety of functions. Familiarization of the board is essential for

a thorough understanding of the softener.

The AccuSoft™circuit board has a set of default

settings that the microprocessor will reset to when-

ever any dip switches are flipped, or if a meter or

Aqua-Sensor cable is attached or removed while the

power is on the the control. Table 2 is a list of the

default microprocessor settings.

TABLE2

1 Time of Day 12:00 A.M.

2 Time of Regeneration 2:00 A.M.

3 Chlorination (Not Used) 10 min.

4 Salt Dosage 10 lb., 9”

16 lb., 12”

5 Backwash Time

6 Brine Rinse 71 min., 9”

59 min., 12”

7 Hardness

8 Regeneration Interval 3 days

9 Display Blanking Enabled

10 Display Lock Out Disabled

10 min.

20 GPG

It is reccomended to always disconnect the power

from the circuit board prior to replacing anAqua-

Sensor probe or Meter cable so that the programmed

settings are not lost.

* When dip switch #10 is in the ON position

FAMILIARIZATION 5

FIGURE 2

Programming Switches

The circuit board will require the proper setting of the dip switches in order to function properly. Figure 1 shows the dip switches.

Switch 1 - Sets the unit in the Run or Test mode.

Switch 2 - Sets the unit for Filter or Softener.

Switch 3 - Sets the flow meter K factor for the 3/4" or 1-1/4" flow meter.

Switch 4 - Sets the control for 9” or 12” diameter tanks.

Switch 5 - Sets the unit for the standard or accelerated Refill cycle.

NOTICE: For an accelerated Refill cycle, the refill flow control in the brine refill assembly must be changed to PN 00-4016-23.

Switch 6 - Sets the unit for immediate or delayed regeneration.

Switch 7 - Sets the unit to measure in liters and French or German hardness, or in gallons and the conventional gpg hardness.

Switch 8 - Sets the unit to display time with a 24 or 12 hour clock.

Switch 9 - Sets the unit for either French or German hardness degrees when switch #7 is in the ON position.

Switch 10 - When turned ON, the microprocessor will force a regeneration based on the setting 8A in the menu.

Auxiliary Connections

Refer to Figure 2 for all circuit board connections.

Power terminals are located along the lower section

ofthe circuit board. The connection marked 'POWER'

is for the transformer connector, and the motor con-

nection is marked 'MOTOR'. The connection for the

cam switch harness, marked 'CAM', is located in the

upper right corner near the dip switches. The Aqua-

Sensor sensing device connection is located in the

lower center of the board, just above the power con-

nectors, while the Soft-Minder connection is located

in the upper left side of the board. Just below the

meter connection is a connection marked 'BATT',

which is for the optional battery back-up. All termi-

nals are clearly marked to ease installation.

Dip Switch

Function

Run or Test Mode

Filter or Softener

Flow Meter K Factor (3/4" or 1-1/4")

9"-12" Tank Settings

Standard vs.Accelerated Refill

Delay vs. Immediate Regeneration

English vs. Metric Settings

12or 24 Hour Clock

German or French Hardness Degrees

TimeClockBackup

Default(OFF) Position

Run Mode

Softener

3/4" Flow Meter

9"Tank

StandardRefill

Delayed Regeneration

English Settings

12HourClock

German(When #7is ON)

No Forced Regeneration

FIGURE 1

6CULLIGANMARK 100WATERSOFTENER

Aqua-SensorOperation

The Aqua-Sensormodels contain a feature which can automatically detect when the brine solution has been

rinsed through the Cullexmedia. This feature will advance the control to the next position when it senses that

the brine has been rinsed out prior to the time set in the brine rinse option. The Brine/Rinse time can be manually

raised or lowered in the microprocessor.

Tables 3A and 4A show the total capacity of the Aqua-Sensorunit at various salt dosages, along with the

average capacity used prior to a signal calling for a regeneration.

To view the length of the last Brine/Rinse cycle, press the STATUS button until the display is blank. Press the

down arrow until the number 15 is illuminated. See the Service Check section for more information.

Soft-MinderOperation

The microprocessor automatically calculates the gallons of water which can be treated based on the salt dosage,

the water hardness, and the tank size. Numeric enunciator 8 will display the GALLONS TO SIGNAL for regenera-

tion (the portion of the capacity which is held in reserve is not displayed).

NOTICE: Changes to the salt dosage, or water hardness will not immediately update the GALLONS TO

SIGNAL setting. The control will recalculate the setting upon completion of a regeneration cycle.

As an option GALLONS TO SIGNAL for regeneration can be set to directly override the calculation through

numeric enunciator 8. The gallon value can be raised or lowered to meet the needs of your specific application.

The control must be cycled through a complete regeneration before the gallon override setting is stored by the

microprocessor.

NOTICE: Changing the capacity will affect the reserve capacity. An INCREASE in the gallons capacity will

DECREASE the reserve capacity. A DECREASE in the gallons capacity will INCREASE the reserve capacity.

Refer to Tables 3B and 4B to determine the units total capacity based on salt dosage and the hardness level.

The gallons remaining can be viewed by pressing the STATUS button until the display is blank. Press the down

arrow until the number 15 is illuminated. The value in the display must be multiplied by 10 to determine the

actual gallons remaining before the unit calls for a regeneration. The unit will initiate an immediate regeneration if

dip switch 6 in the ON position. See the Service Check section for more information.

Regeneration

There are several conditions that will cause the control to trip a regeneration. The 'REGEN' enunciator will light

when the control has signaled for a regeneration. The 'REGEN' enunciator will flash while the control is in

regeneration.

The following are conditions that will call for regeneration:

1. When the Aqua-Sensor®probe senses the hardness in the Cullex®media.

2. When the Soft-Minder®meter has recorded the passage of a predetermined number of gallons.

3. When the time clock has counted past the set number of days.

4. At the preset time, when the number of days without a regeneration is equal to the days set in menu #8A.

5. At the preset time, when the 'REGEN.’ button is depressed once. 'REGEN.' will light.

6. Immediately, when the ‘REGEN.” buttonis depressedtwice. 'REGEN.' will light and blink.

7. Immediately, if power to the unit has been off for more than 3 hours.

If dip switch 6 is in the ON position the unit will begin a regeneration immediately for instances 1 and 2. With dip

switch 6 in the OFF position, the regeneration will not begin until the preset regeneration time.

Display Blanking

As shipped from the factory, the display of the board will turn off if there has been no keypad activity for a 1 minute

period. To have the display constantly lit, press the STATUS button until the number 10 icon is lit. Next, press the

UParrow.A“d” for disable will appear in the display. To have the display blank again , press the UParrow. An “E”

will appear in the display .

Display Lockout

The Culligan®Mark 100 control is equipped with a new feature which will allow you to protect the programmed

settings from tampering by unauthorized individuals. When the lockout feature is activated, the only parameter

which can be adjusted is the Time-of-Day.

Toactivate the lockout feature, press the STATUS buttonuntil thenumber 9 icon is illuminated.A“U”for unlock will

bedisplayed. Press theUPand DOWN arrows simultaneously.A“L” for lock willappear along with an iconof a lock.

All program parameters, except time of day, are now frozen at their current settings. To disable this feature, press the

UPand DOWN arrows simultaneously.

Power Loss

The AccuSoft®circuit board is equipped with a Hi-Cap Capacitor and EEPROM memory chip. The capacitor is

capable of maintaining the time, for at least one day, in the event of a power outage. The EEPROM ensures that the

individual programming parameters of the softener are not lost.

If the power outage lasts long enough to drain the Hi-Cap Capacitor, the control will flash "12:00 PM" when

power is returned to the control. The unit will continue to keep time from the moment power is restored, and will

initiate a full regeneration at the preset regeneration time. The time of day will need to be reset in order to return

the regeneration to its preset time.

Failure Mode

The Culligan Mark 100 control is equipped to detect a motor or piston which is locked in a frozen position. The

AccuSoft™circuit board will apply power to the motor for 30 seconds. If there is no change in the motor homing or

position switch, the control will power down for 90 seconds. The circuit board will repeat this procedure two more

times in an attempt to remove the obstruction. If no movement has been detected, the control will permanently

power down and a phone icon will appear in the display. The phone indicates that a service call is required to fix the

control. To return to the service mode, turn off the power to the unit for 1 full minute and remove the obstruction to

the motor or piston.

FAMILIARIZATION 7

TABLE3A-CAPACITY,9”AQUA-SENSOR®SENSINGDEVICE(GALLONS)

SALT

DOSAGE 160 LB

INCH(CM) 250 LB

INCH(CM) 375 LB

INCH(CM)

“A” DIMENSION

14-3/4

(37.5)

21-3/4

(55.2)

9-1/4

(23.5)

15-3/4

(40.0)

7-1/2

(19.1)

11-3/8

(26.9)

4,900

3,537

5,420

3,656

1-5

2,450

1,949

2,710

1,828

6-10

1,633

1,179

1,807

1,219

11-15

1,225

1,004

1,355

914

16-20

980

707

1,084

731

21-25

817

590

903

609

26-30

774

522

31-35

678

457

36-40

602

406

41-45

542

366

46-50

493

332

51-55 56-60 61-65 66-70 71-75

HARDNESS

TOTAL CAPACITY

CAPACITY TO SIGNAL

TOTAL CAPACITY

CAPACITY TO SIGNAL

TABLE3B-CAPACITY,9”SOFT-MINDER®METER(GALLONS)

SALT

DOSAGE 160 LB

INCH(CM) 250 LB

INCH(CM) 375 LB

INCH(CM)

“A” DIMENSION

7-3/4

(19.7)

14-3/4

(37.5)

21-3/4

(55.2)

4-5/8

(11.7)

9-1/4

(23.5)

15-3/4

(40.0)

3-1/4

(8.9)

7-1/2

(19.1)

11-3/8

(26.9)

3,220

2,596

4,900

3,314

5,420

3,656

1-5

1,610

1,298

2,450

1,657

2,710

1,828

6-10

1,073

849

1,633

1,084

1,807

1,195

11-15

805

637

1,225

813

1,355

896

16-20

644

495

980

631

1,084

696

21-25

537

412

817

526

903

580

26-30

700

442

774

987

31-35

613

387

678

426

36-40

544

333

602

367

41-45

490

300

542

331

46-50

445

267

493

294

51-55

452

270

56-60

417

246

61-65

387

229

66-70

361

209

71-75

HARDNESS

TOTAL CAPACITY

CAPACITY TO SIGNAL

TOTAL CAPACITY

CAPACITY TO SIGNAL

TOTAL CAPACITY

CAPACITY TO SIGNAL

700

505

613

442

544

393

490

354

445

322

452

305

417

281

387

261

301

244

8CULLIGAN®MARK100 WATERSOFTENER

Andere Handbücher für Mark 100

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