CustomCrimp CC150MOB Series Bedienungsanleitung
CC150MOB General Production Hose Crimper
Updated 09/2019
CC150MOB CRIMPER OPERATORS MANUAL
WITH DIAL MICROMETER
The CC150MOB Series hose crimper with Dial Micrometer and 240 tons of
crimping force has the capability to crimp up to 2" industrial hose.
UNIQUE USER FRIENDLY MICROMETER STYLE ADJUSTMENT
• Easy to use and read.
• Ideal for repetitive crimps.
• Fully adjustable micrometer for a precise crimp.
• Simple to calibrate and minimum maintenance.
• Micrometer style adjustment permits crimping a wide variety of hose and ttings.
Max Head Opening
W/O Dies
120mm
4.72"
CC150MOB General Production Hose Crimper
2
SAFETY PRECAUTIONS
• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.
• CRIMPER CC150MOB CAN PRODUCE 240 TONS OF CRIMPING FORCE.
• KEEP BOTH HANDS AWAY FROM PINCH POINTS.
• CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS
AND CRIMP MEASUREMENTS.
• ALWAYS WEAR EYE PROTECTION.
SAFETY PRECAUTIONS
! !
CC150MOB General Production Hose Crimper
3
TABLE OF CONTENT
SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------2
COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4
FOOT SWITCH OPEN / CLOSE FUNCTION-----------------------------------------------------------------------------------------------------5
DIE PART IDENTIFICATION----------------------------------------------------------------------------------------------------------------------6
INITIAL SET UP------------------------------------------------------------------------------------------------------------------------7
HYDRAULIC DIE INSTALLATION------------------------------------------------------------------------------------------------8
CRIMPING PROCEDURE---------------------------------------------------------------------------------------------------------9
MAKING SMALL ADJUSTMENTS------------------------------------------------------------------------------------------------9
MANUAL BACK STOP SETUP-------------------------------------------------------------------------------------------------------10
LUBRICATION AND MAINTENANCE-------------------------------------------------------------------------------------------11
TROUBLESHOOTING------------------------------------------------------------------------------------------------------12
CC150MOB CRIMPER REPLACEMENT ACCESSORIES------------------------------------------------------------------------13
CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------14
CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------15
CC150MOB General Production Hose Crimper
4
COMPONENT PARTS & TECHNICAL DATA
25"
25"
17-½"
CC150MOB Technical Data
Crimping Force: 240 Ton
Hydraulic Hose Capacity: 2SP: 2", 4SP: 1-½", 6SP: 1-¼"
Industrial Hose Capacity: 2"
Crimper Size: L: 17-½" x W: 25" x H: 25"
Crimper Weight: 400 lbs
Power: 2HP / 220V / 1Phase (Standard)
1.5HP / 110V / 1Phase (Optional)
1HP / 12VDC (Optional)
1HP / 24VDC (Optional)
Die series: 84S
Adjustability: Metric
Opening w/o dies: 120mm / 4.72"
Master die inside diameter: 84mm / 3.31"
Master die travel: 38mm / 1.5"
Reservoir capacity: 6 Gallons
Oil type: ISO 46 Hydraulic Oil
Adapter dies: N/A
Manual Back Stop
Crimper Head
Metric Dial
Micrometer
Reservoir
Foot Pedal
Plug In Port
Small Footprint for
minimum use of space
Electrical Cord
Open/Close
Foot Pedal
Mounting Holes
Open/Close
Push Buttons
Motor
CustomCrimp®
QR Code
CC150MOB General Production Hose Crimper
5
Foot Switch Close Function:
The foot switch permits dies to be
“jogged” into position and accurately
position the tting prior to crimping.
Foot Switch Open Function:
Allows the user to open the crimper
head the amount needed to remove
the crimped assembly.
The foot switch allows the user to operate the crimper head, while keeping both of their hands free to
provide a quick and accurate crimp. Keeping both hands free the user can make crimps fast, accurate
and much easier.
FOOT SWITCH OPEN / CLOSE FUNCTION
CC150MOB General Production Hose Crimper
6
B) 84mm Hydraulic Die
A) Master Die
A
B
DIE PART IDENTIFICATION
CC150MOB General Production Hose Crimper
7
INITIAL SET UP
Caution: Do not lift the machine by the crimper head.
Lift with a fork lift under the tank.
Mount the crimper on a sturdy surface. Workbench should be
able to support crimper weight of 400 lbs.
Check electrical circuit to be certain that it matches the crimper
requirements shown on the tag attached to the crimper cord.
DO NOT RUN CRIMPER ON AN EXTENSION CORD.
Check reservoir oil level with sight glass at the rear of the crimper.
The reservoir requires 6 gallons of ISO 46 hydraulic oil for a complete
ll. If necessary, oil can be drained from either of the two ports on the
rear of the reservoir.
Check to be certain that the motor rotates in the direction of the arrow
shown on the motor housing.
Damage to the pump can result if the motor does not rotate in the
correct direction.
CC150MOB General Production Hose Crimper
8
HYDRAULIC DIE INSTALLATION
Bring the crimper head to fully opened position as shown
in photo A.
Install the Hydraulic Dies with the quick change tool as
shown in photo B.
Note: The die size stamped on the face of the die should
face toward the operator.
Note: Consult your hose and tting manufacturer’s spec-
ications for the correct die set for the hose and tting
being crimped.
Align the studs of the Hydraulic Dies with the holes in the
Master Dies and SLOWLY close the crimper head on the
die set as shown in photo B.
Bring the crimper head to a fully closed position as shown
in photo C.
Remove the quick change tool as shown in photo D.
Note: The dies may also be inserted manually with the
crimper head in the fully open position.
Proceed to the Crimping Instructions to set up the crimper
for the hose and tting being crimped.
Note: For Hydraulic Die Removal, bring the crimper head
to the fully closed position as shown in photo D.
Insert the quick change tool and open the crimper head
releasing the Hydraulic Dies from their spring retention
holes as shown in photo E.
A
B
C
D
E
CC150MOB General Production Hose Crimper
9
CRIMPING PROCEDURE
To begin, use your hose and ttings manufacturer’s crimp specications to
select the correct hose, tting, die and nal crimp diameter for your project
Note: Prior to crimping the hose it is important to verify the insertion length.
This number should be provided by your hose and tting manufacture, or in
your hose and ttings manufacturer’s specications manual.
Set the dial micrometer to the setting recommended by your hose and tting
manufacturer for the combination of hose and tting being crimped,
then lock the micrometer.
Micrometer Setting Example:
Each 100 on the Micrometer represents 1 mm above the closed diameter of
the die set. For example, with a 50mm die installed and the Micrometer set at
250, the nished crimp diameter would be 52.5 mm.
(50mm + 2.5mm) = 52.5 mm
Insert the hose assembly from either direction into the crimper, taking care not
to disturb the die set. Hold the assembly in place until the crimp is complete.
Note: Consult your hose and tting manufacturer’s specications for the
correct insertion depth for the hose and tting being crimped.
• Activate the crimp cycle by pressing and holding the green close
button or the foot switch, until the crimper shuts o indicating the
crimp is complete.
• After the dies retracted remove the hose assembly.
Check the crimp diameter of the nished assembly with calipers or
micrometers, to be certain that it is within the specications as outlined
in your hose and ttings manufacturer’s crimp specications.
Making Small Adjustments:
• If necessary, the crimp size can be adjusted by making small adjustments on
the unit’s micrometer.
Measure the nished crimp diameter, add or subtract the dierence to reach
your target diameter, then set that number on the dial micrometer and make a
crimp. Check the nal crimp diameter with calipers to conrm that it is within
your hose and tting manufacturer’s specications.
Notes:
• If the crimp is under-crimped, turn the dial counter-clockwise.
• If the crimp is over-crimped, turn the dial clock-wise.
CC150MOB General Production Hose Crimper
10
MANUAL BACK STOP SETUP
The Manual Back Stop eliminates guesswork allowing the
operator to visually observe exactly where the crimp will be
positioned on the tting without the need for trial and error and
product scrap due to poor crimp positioning.
With the Coupling Stop retracted, load the appropriate set of
dies and set crimp diameters as required.
With the dial micrometer at 0, bring the dies to a fully closed
position.
Loosen the Coupling Stop Clamp
and position the Coupling Stop
against the back face of the dies.
Slide the Coupling Stop Guide
against the Coupling Stop Arm.
Hold the tting against the Coupling
Stop Arm withdraw the Coupling Stop
Rod such that the Guide is aligned
with the desired crimp position. Lock
the Coupling Stop Clamp.
Position the tting against the Cou-
pling Stop and actuate the crimper
in the normal manner.
The dimension from the face of the
tting to the crimp position will now
be the dimension established in the
previous step.
Coupling Stop
Coupling Stop
Clamp
Coupling
Stop Guide
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