DAHON Bike Bedienungsanleitung

Instructions

Service

Contents

Dealer Pre-delivery Checklist .............................................................................03

VRO Stem ..................................................................................................................07

Flat Pak Stem ...........................................................................................................08

Handlepost Hinge ..................................................................................................10

Headset .......................................................................................................................12

Frame Latch ..............................................................................................................13

LockJaw Hinge Adjustment ...............................................................................17

Kore I-Beam ..............................................................................................................22

Dahon Neos Derailleur .........................................................................................23

WARNING:

All Dahon bikes use only original Dahon component specifications.

The company will not be liable for any damages caused by non-original

Dahon parts.

Customer Information

Name:

Email:

Address:

Dealer Information (stamp)

Name:

Email:

Address:

Bike Information

Model:

Year:

Serial #:

Mechanic Information

Signature:

Name:

Date of check:

Please fill out the pre-delivery checklist to activate the warranty.

This following pre-delivery checklist information should be filled out by

a qualified bicycle mechanic. If the mechanic is unclear of the requirements

and process needed to carry out any checklist item, he/she should seek the

appropriate assistance.

Dealer Pre-delivery Checklist

Frame

Item Description RemarksOK

The frame is not damaged or defective.

All frame joints do not have physical defect or damage.

Main hinge(s) opens and closes freely.

Main hinge(s) is not obstructed when locked.

Main hinge safety latch functions properly.

Magnetix holding latches are securely tightened in

front and rear of bicycle.

Drivetrain Pedal, cranks, chainrings, bottom bracket and derailleur(s)

are securely fastened and correctly aligned.

Chain

Chain and gear

selector assembly

Derailleur(s) /

hub actuator

Gear selection

Chain guard

Moves freely and accurately through all gear selections.

Correctly aligned with all gears.

Cable locking nut is secure.

Excess cable should be tied, cut (reasonable length) and

capped.

Mechanism(s) is securely fixed to the handlebars.

Free of physical defect or damage. Correctly positioned.

Retaining nuts are secure.

The chain is correctly wired between the front and rear

sprockets; chain is free from physical defects and rust.

Brake Levers

Brake Cables

Moves and returns without restraint with the brake cable

positioned correctly within the lever.

Excess cable should be tied or cut to a sensible

length and capped.

Calipers can move and are free from damage.

Cable locking nut is secure.

Dealer Pre-delivery Checklist

Handlebar and

handlepost

Handlepost,

stem,handlebar

Headset

Handlepost

hinge

Free of physical defect or damage.

All bolts are fastened and correctly tightened.

Correctly tightened and adjusted.

Opens and closes.

Free of all obstruction when locked.

Safety lock operates properly.

Saddle and

seatpost

Saddle

Seatpost

All seat bolts, saddle bolts, and seat quick releases are

correctly tightened and adjusted.

Saddle alignment is correct (forward and level).

Ability to fold your frame efficiently.

(For bikes fitted with suspension seatposts) Functioning

and operating properly.

Wheels

Wheel rims, bearings and spokes do not have any

physical damage or defect.

Wheel nuts and spoke nipples are tight.

Front and rear wheels are securely fastened; do not

foul the brake blocks, mudguards, or anything else.

Item Description RemarksOK

Brake Blocks

Brake Calipers

Blocks are correctly positioned to make contact with

the rim. Retaining nuts are secure.

Front and rear calipers are correctly centered; they

are smooth and effective in gripping the wheel rim.

Dealer Pre-delivery Checklist

Wheel quick

release

Wheel bearings Correctly installed and adjusted.

Correctly installed and adjusted.

Item Description RemarksOK

Tires

Free of physical damage or defect; properly positioned and

facing the correct direction.

Have the correct air pressure; dust cap can be located

on the valves.

Bell

Reﬂectors

Accessories

Lights

Owner Manual

Folding and

unfolding

Check that both reflectors are present and securely

fastened to your front and rear wheels.

Check that the bell is present and securely fastened to

the handlebar.

Mudguards, racks, kickstands, and supports are firmly attached

to your bicycle. All supports are in place and tightly fastened.

Support brackets function properly.

Magnetix correctly aligned.

Bike folds properly.

The bike stands firmly when folded.

Bike unfolds completely.

Correct owner manual is with the bicycle.

Lights and wiring are firmly attached and functioning properly.

if a dynamo hub is fitted, check that the rotation direction is correct.

WARNING:

Check to see if the clamps are

facing the outside; properly

aligned to the stem mount T-bar.

VRO Stem

With a VRO clamp, the handlebar can be easily

adjusted to fit the rider’s height or desired riding

position by simply moving it up and down, forward

and backward. The following instructions explain

how to adjust the VRO clamp.

Step 3 - Adjust the height and position of the

handlebar to attain your preferred riding position.

Move the VRO clamp within the window of

adjustment - front, backwards, up and down.

Step 4 - When you have established your desired

position, proceed to tighten the bolts of the VRO

clamps using a torque of 10 Nm.

Step 2 -Using a 5mm Allen key, loosen the bolts

of theVRO clamps.

NOTE:

Check to see that the angle of the handlebar

allows immediate access to the brake levers.

WARNING:

If you are unsure of how to make

proper adjustments to your bicycle,

seek a qualified bicycle technician

for professional adjustments.

Step 5 - Putting Allen key into tool box.

Step 1 - Taking 5mm Allen Key out of tool box.

Flat Pak Stem

Step 2 - To adjust the height and position of

the Flat Pak stem, close lock lever tightly by

pushing forward. Lock lever tension can be

adjusted with the screw below the stem. Rotate

within the window of adjustment for preferred

riding position

Step 1 - When facing the stem from riding

position, open the lock lever on top of the

Flat Pak stem by pulling it towards you.

Flat Pak Stem Adjustment

Overview

Front Lock Lever

Lock Lever

The newly developed Flat Pak stem allows easy adjustment of the handlebar in any direction

through two quick-release levers. By adjusting the handlebar's angle, riders can change their

riding position; whether upright for leisurely riding, or forward for more competitiveness. The

Flat Pak stem also rotates 90° to save room in tight spaces.

Flat Pak Stem Continued

High

City position

Level

Trekking position

Low

Road position

Step 3 - Lift front lock lever and rotate handlebars

to desired position. While establishing your

perferred riding position, check to see that the

handlebar is readjusted in the right position.

The correct angle of the handlebars should

allow the fingers to reach the brake levers.

Step 4 - After the handlebar has been

placed in the desired position, close front

lock lever tightly.

NOTE: Check that the angle of the

handlebar will allow immediate

access to the brake levers.

NOTE: To avoid rust, regularly apply

grease to the joints.

Flat For folding

To achieve your preferred riding position,

you can adjust the height and position of

the Flat Pak stem. Here are some

suggested riding positions:

WARNING:

Before you start riding your bicycle, check

to see that all screws and lock levers are

tightly secured.

CAUTION:

Do not attempt to ride your bicycle with a

loose handlepost hinge. If when you close

the handlepost hinge and then close the

hinge latch, it appears loose or requires too

much force to close, the latch may need to

be readjusted.

WARNING:

If you are unsure of how to make

proper adjustments to your bicycle,

seek a qualified bicycle technician for

professional advice on adjustments.

Handlepost Hinge

On Dahon folding bicycles, the handle-post

hinge latch should be checked before each

ride to ensure that it closes properly for the

handle-post to remain secure. A closed

handle-post hinge with a properly adjusted

and secured latch should not have side-to-side

movement. Periodically, inspect the handle-post

to ensure that it is properly adjusted.

Several versions of handlepost can be found on

different Dahon models. With a slight difference,

the adjustment of the hinge latch is virtually the

same. Check the handlepost hinge to find out

which version is used, then proceed to follow the

appropriate instructions for adjusting the latch.

NOTE:

For details about how to open the hinge,

refer to the “folding instructions”.

These instructions are specifically for the

adjustment of the hinge. Regarding the

adjustment of the headset, refer to the

“headset instructions”.

RADIUS V

RADIUS

VYBE

OPEN CLOSED

The Different

Handlepost Hinges

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