Danfoss VACON 100 industrial Bedienungsanleitung

Operating Guide

VACON® 100 Wall-mounted Drives

VACON® 100 INDUSTRIAL, VACON® 100 FLOW,

VACON® 100 HVAC

Contents

1 Introduction 7

1.1 Additional Resources 7

1.2 Disposal 7

1.3 Type Approvals and Certifications 7

2 Safety 9

2.1 Safety Symbols 9

2.2 Danger and Warnings 9

2.3 Cautions and Notices 11

3 Product Overview 13

3.1 Manual Version 13

3.2 Package Label 13

3.3 Description of the Type Code 14

3.4 Enclosure Sizes 15

4 Receiving the Delivery 19

4.1 Checking the Delivery 19

4.2 Accessories 19

4.2.1 Accessories Bag, MR4 19

4.2.2 Accessories Bag, MR5 19

4.2.3 Accessories Bag, MR6 20

4.2.4 Accessories Bag, MR7 20

4.2.5 Accessories Bag, MR8 21

4.2.6 Accessories Bag, MR9 21

4.3 Storing the Product 22

4.4 Lifting the Enclosure Sizes MR8 and MR9 22

4.5 Using the Product Modified Label 23

5 Mounting 25

5.1 Wall-mounting Requirements 25

5.2 Flange-mounting Requirements 25

5.3 Cooling Requirements 27

5.3.1 General Cooling Requirements 27

5.3.2 Cooling 27

5.3.3 Necessary Quantity of Cooling Air 30

6 Electrical Installation 31

6.1 Cable Connections 31

6.1.1 General Cable Requirements 31

Contents

Operating Guide | VACON® 100 Wall-mounted Drives

6.1.2 UL Standards on Cabling 32

6.1.3 Cable Selection and Dimensioning 32

6.1.4 Cable Selection and Dimensioning, North America 32

6.1.5 Fuse Selection 33

6.1.6 Fuse Selection, North America 33

6.1.7 Brake Resistor Cables 33

6.2 EMC-compliant Installation 34

6.2.1 Installation in a Corner-grounded Network 35

6.3 Grounding 35

6.4 Get Access and Locate the Terminals 36

6.4.1 Get Access and Locate the Terminals for MR4-MR7 36

6.4.2 Get Access and Locate the Terminals for MR8 38

6.4.3 Get Access and Locate the Terminals for MR9 40

6.5 Installation of Cables 43

6.5.1 Additional Instructions for Cable Installation 43

6.5.2 Installing the Cables, MR4-MR7 44

6.5.3 Installing the Cables, MR8-MR9 48

6.6 Installation in an IT System 53

6.6.1 Installing the AC drive in an IT System, MR4-MR6 53

6.6.2 Installing the AC drive in an IT System, MR7 55

6.6.3 Installing the AC drive in an IT System, MR8 58

6.6.4 Installing the AC drive in an IT System, MR9 60

6.7 Installation in a Marine Environment 63

7 Control Unit 64

7.1 Control Unit Components 64

7.2 Control Unit Cabling 65

7.2.1 Selection of the Control Cables 65

7.2.2 Control Unit Terminals 65

7.3 DIP Switches on the Control Unit 67

7.3.1 Selection of Terminal Functions with DIP Switches 67

7.3.2 Isolation of the Digital Inputs from Ground 69

7.4 Fieldbus Connection 69

7.4.1 Fieldbus Terminals 69

7.4.2 Internal Fieldbuses in VACON® 100 Products 70

7.4.3 General Cabling Instructions for Fieldbus 71

7.4.3.1 Cable Routing 71

7.4.3.2 Strain Relief 73

7.4.4 Ethernet Commissioning and Cabling 73

7.4.4.1 General Cabling Instructions for Ethernet 73

7.4.4.2 Grounding the Cable Shield 73

7.4.4.3 Using Fieldbus through an Ethernet Cable 75

Contents

Operating Guide | VACON® 100 Wall-mounted Drives

7.4.5 RS485 Commissioning and Cabling 78

7.4.5.1 General Cabling Instructions for RS485 78

7.4.5.2 Grounding the Cable Shield 79

7.4.5.3 The RS485 Bus Biasing 80

7.4.5.4 Using Fieldbus through an RS485 Cable 80

7.5 Available Option Boards 84

7.6 Option Board Installation 85

7.7 Battery for the Real-Time Clock (RTC) 87

7.8 Galvanic Isolation Barriers 87

7.9 Description of the Control Panel 88

7.9.1 Control Panel and the Keypad 88

7.9.2 Displays of the Control Panel 89

8 Commissioning 91

8.1 Safety Checks before Starting the Commissioning 91

8.2 Commissioning the AC Drive 92

8.3 Measuring the Cable and Motor Insulation 92

8.3.1 Insulation Checks of the Motor Cable 93

8.3.2 Insulation Checks of the Mains Cable 93

8.3.3 Insulation Checks of the Motor 93

8.4 Checking the AC Drive after Commissioning 94

9 Maintenance 95

9.1 Maintenance Schedule 95

10 Specifications 96

10.1 Weight of the Drive 96

10.2 Dimensions 96

10.2.1 Dimensions for Wall-mounting 96

10.2.1.1 Dimensions for Wall-mounting for MR4 96

10.2.1.2 Dimensions for Wall-mounting for MR5 97

10.2.1.3 Dimensions for Wall-mounting for MR6 98

10.2.1.4 Dimensions for Wall-mounting for MR7 99

10.2.1.5 Dimensions for Wall-mounting for MR8 100

10.2.1.6 Dimensions for Wall-mounting for MR9 101

10.2.2 Dimensions for Flange-mounting 102

10.2.2.1 Dimensions for Flange-mounting for MR4 102

10.2.2.2 Dimensions for Flange-mounting for MR5 103

10.2.2.3 Dimensions for Flange-mounting for MR6 104

10.2.2.4 Dimensions for Flange-mounting for MR7 105

10.3 Cable and Fuse Sizes 105

10.3.1 List of Cable and Fuse Size Information 105

10.3.2 Cable and Fuse Sizes, Mains Voltage 208–240 V and 380–500 V 106

Contents

Operating Guide | VACON® 100 Wall-mounted Drives

10.3.3 Cable and Fuse Sizes, Mains Voltage 525–690 V 107

10.3.4 Cable and Fuse Sizes, Mains Voltage 208–240 V and 380–500 V, North America 109

10.3.5 Cable and Fuse Sizes, Mains Voltage 525–690 V, North America 111

10.4 Cable Stripping Lengths 112

10.5 Tightening Torques of the Terminals 113

10.6 Power Ratings 114

10.6.1 Power Ratings of VACON® 100 INDUSTRIAL, 208–240 V 114

10.6.2 Power Ratings of VACON® 100 INDUSTRIAL, 380–500 V 116

10.6.3 Power Ratings of VACON® 100 INDUSTRIAL, 525–600 V 117

10.6.4 Power Ratings of VACON® 100 INDUSTRIAL, 525–690 V 118

10.6.5 Power Ratings of VACON® 100 FLOW, 208–240 V 119

10.6.6 Power Ratings of VACON® 100 FLOW, 380–500 V 120

10.6.7 Power Ratings of VACON® 100 FLOW, 525–600 V 121

10.6.8 Power Ratings of VACON® 100 FLOW, 525–690 V 122

10.6.9 Power Ratings of VACON® 100 HVAC, 208–240 V 123

10.6.10 Power Ratings of VACON® 100 HVAC, 380–500 V 124

10.7 Overload Capability 124

10.8 Brake Resistor Ratings 126

10.8.1 Brake Resistor Ratings 126

10.8.2 Brake Resistance in Light duty and Heavy Duty 126

10.8.3 Brake Resistor Types, Mains Voltage 208–240 V and 380–500 V 127

10.8.4 Brake Resistor Types, Mains Voltage 525–690 V 127

10.8.5 Brake Resistance and Brake Power, Mains Voltage 208–240 V 128

10.8.6 Brake Resistance and Brake Power, Mains Voltage 380–500 V 129

10.8.7 Brake Resistance and Brake Power, Mains Voltage 525–600 V 129

10.8.8 Brake Resistance and Brake Power, Mains Voltage 525–690 V 129

10.9 Control Connections 130

10.10 Technical Data, VACON® 100 INDUSTRIAL 133

10.11 Technical Data, VACON® 100 FLOW 138

10.12 Technical Data, VACON® 100 HVAC 142

Contents

Operating Guide | VACON® 100 Wall-mounted Drives

1 Introduction

1.1 Additional Resources

Other resources are available to understand advanced AC drive functions and operation.

• VACON® 100 INDUSTRIAL Application Guide

• VACON® 100 FLOW Application Guide

• VACON® 100 HVAC Application Guide

• VACON® 100 Enclosed Drives Installation Manual

• VACON® 100 IP00 Drive Modules Installation Manual

• VACON® 100 X Installation Manual

• Instructions for operation with option boards and other optional equipment.

Supplementary publications and manuals are available from Danfoss.

For US and Canada market:

NOTE! Download the English and French product manuals with applicable safety, warning and caution information from https://

www.danfoss.com/en/service-and-support/.

REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'ensemble des informations

de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.

1.2 Disposal

Context:

Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with

local and currently valid legislation.

1.3 Type Approvals and Certifications

The following list is a selection of possible type approvals and certifications for Danfoss drives:

Introduction

Operating Guide | VACON® 100 Wall-mounted Drives

AQ298036140958en-000101 / DPD01711| 7

089

NOTICE

The specific approvals and certification for the drive are on the nameplate of the drive. For more information, contact the local

Danfoss office or partner.

Introduction

Operating Guide | VACON® 100 Wall-mounted Drives

AQ298036140958en-000101 / DPD01711

2 Safety

2.1 Safety Symbols

The following symbols are used in this manual:

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates information considered important, but not hazard-related (for example, messages relating to property damage).

2.2 Danger and Warnings

DANGER

SHOCK HAZARD FROM POWER UNIT COMPONENTS

The power unit components are live when the drive is connected to mains. A contact with this voltage can lead to death or

serious injury.

-Do not touch the components of the power unit when the drive is connected to mains. Before connecting the drive to

mains, make sure that the covers of the drive are closed.

DANGER

SHOCK HAZARD FROM TERMINALS

The motor terminals U, V, W, the brake resistor terminals, or the DC terminals are live when the drive is connected to mains, also

when the motor does not operate. A contact with this voltage can lead to death or serious injury.

-Do not touch the motor terminals U, V, W, the brake resistor terminals, or the DC terminals when the drive is connected to

mains. Before connecting the drive to mains, make sure that the covers of the drive are closed.

Safety

Operating Guide | VACON® 100 Wall-mounted Drives

AQ298036140958en-000101 / DPD01711| 9

DANGER

SHOCK HAZARD FROM DC LINK OR EXTERNAL SOURCE

The terminal connections and the components of the drive can be live 5 minutes after the drive is disconnected from the mains

and the motor has stopped. Also the load side of the drive can generate voltage. A contact with this voltage can lead to death

or serious injury.

-Before doing electrical work on the drive:

• Disconnect the drive from the mains and make sure that the motor has stopped.

• Lock out and tag out the power source to the drive.

• Make sure that no external source generates unintended voltage during work.

• Wait 5 minutes before opening the cabinet door or the cover of the AC drive.

• Use a measuring device to make sure that there is no voltage.

WARNING

SHOCK HAZARD FROM CONTROL TERMINALS

The control terminals can have a dangerous voltage also when the drive is disconnected from mains. A contact with this

voltage can lead to injury.

-Make sure that there is no voltage in the control terminals before touching the control terminals.

WARNING

ACCIDENTAL MOTOR START

When there is a power-up, a power break, or a fault reset, the motor starts immediately if the start signal is active, unless the

pulse control for Start/Stop logic is selected. If the parameters, the applications or the software change, the I/O functions

(including the start inputs) can change. If you activate the auto reset function, the motor starts automatically after an automatic

fault reset. See the Application Guide. Failure to ensure that the motor, system, and any attached equipment are ready for start

can result in personal injury or equipment damage.

-Disconnect the motor from the drive if an accidental start can be dangerous. Make sure that the equipment is safe to

operate under any condition.

WARNING

LEAKAGE CURRENT HAZARD

Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.

-Ensure the correct grounding of the equipment by a certified electrical installer.

WARNING

SHOCK HAZARD FROM PE CONDUCTOR

The drive can cause a DC current in the PE conductor. Failure to use a residual current-operated protective (RCD) device Type B

or a residual current-operated monitoring (RCM) device can lead to the RCD not providing the intended protection and

therefore can result in death or serious injury.

-Use a type B RCD or RCM device on the mains side of the drive.

Safety

Operating Guide | VACON® 100 Wall-mounted Drives

AQ298036140958en-000101 / DPD01711

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