Danfoss Vlt fcd 302 Bedienungsanleitung

Operating Guide

VLT® Decentral Drive FCD 302

drives.danfoss.com

1.1

1.2

1.3

1.4

1.4.1

1.4.2

1.4.3

1.5

2.1

3.1

3.1.1

3.1.2

3.2

3.3

3.3.1

3.3.2

3.3.3

3.3.3.1

3.3.3.2

4.1

4.2

4.3

4.4

4.5

4.6

4.7

4.7.1

4.7.2

4.8

4.8.1

4.9

Contents

Introduction 6

Purpose of this Operating Guide 6

Additional Resources 6

Manual and Software Version 6

Product Overview 6

Intended Use 6

Exploded Views 7

Block Diagram of the Drive 10

Type Approvals and Certications 10

Safety 12

Safety Precautions 12

Mechanical Installation 13

Unpacking 13

Items Supplied 13

Storage 13

Installation Environment 14

Mounting 14

Cooling 14

Recommended Tools and Equipment 14

Mounting 15

Mounting the Installation Box 16

Installing the Inverter Part 17

Electrical Installation 18

Safety Instructions 18

EMC-compliant Installation 18

Grounding 18

Wiring Schematic 20

Location of Terminals 22

Terminal Types 23

Connecting the Motor 24

Grounding Shielded Cable 25

Connecting Several Motors 26

Connecting AC Mains 27

Connecting the Drive to Mains 27

Motor and Mains Connection with Service Switch 28

AQ267036816112EN-000101/130R0208 | 3

Danfoss A/S © | 2020.07

Contents

VLT® Decentral Drive FCD 302

Operating Guide

4.10

4.10.1

4.10.2

4.10.3

4.10.4

4.10.5

4.10.6

4.10.7

4.10.8

4.10.8.1

4.11

5.1

5.1.1

5.2

5.3

5.3.1

5.3.2

5.3.3

5.3.4

5.3.5

5.3.6

5.3.6.1

5.3.6.2

5.4

5.5

5.5.1

5.6

5.7

6.1

6.2

6.3

6.4

6.5

6.6

6.7

Control Terminals 28

Control Wiring 28

Terminal Functions 28

Brake Resistor 29

Mechanical Brake 30

Connection of Sensors/Actuators on M12 Sockets 30

DIP Switches 31

Safe Torque O (STO) 31

RS485 Serial Communication 32

Connecting and Setting Up RS485 32

Installation Checklist 32

Commissioning 34

Safety Instructions 34

Before Applying Power 34

Applying Power 34

Local Control Panel Operation 34

Local Control Panel 34

LCP Layout 35

Parameter Settings 37

Uploading/Downloading Data to/from the LCP 37

Changing Parameter Settings 37

Restoring Default Settings 38

Recommended Initialization 38

Manual Initialization 38

Basic Operational Programming 38

Automatic Motor Adaptation (AMA) 39

Running AMA 40

Local-control Test 40

System Start-up 40

Maintenance, Diagnostics and Troubleshooting 41

Maintenance and Service 41

Cleaning 41

Frontal LEDs 41

Status Display 42

Status Message Denitions 42

Warning and Alarm Types 45

Warning and Alarm Displays 45

AQ267036816112EN-000101/130R0208

4 | Danfoss A/S © | 2020.07

Contents

VLT® Decentral Drive FCD 302

Operating Guide

6.8

7.1

7.2

7.3

7.3.1

7.3.2

7.4

7.4.1

7.5

7.6

7.6.1

7.6.2

7.6.3

7.6.4

7.6.5

7.6.6

7.6.7

7.6.8

7.6.9

7.6.10

7.6.11

7.6.12

7.6.13

7.7

7.7.1

7.7.2

7.8

8.1

8.1.1

8.2

List of Warnings and Alarms 46

Specications 59

Electrical Data 59

Mains Supply (L1, L2, L3) 60

Motor Output and Motor Data 60

Motor Output (U, V, W) 60

Torque Characteristics 60

Ambient Conditions 61

Environment 61

Cable Lengths and Cross-sections 61

Control Input/Output and Control Data 62

Digital Inputs 62

STO Terminal 37 (Terminal 37 is Fixed PNP Logic) 62

Analog Inputs: 62

Pulse/Encoder Inputs 63

Digital Outputs 63

Analog Output 64

Control Card, 24 V DC Output 64

Control Card, +10 V DC Output 64

Control Card, RS485 Serial Communication 64

Control Card, USB Serial Communication 64

Relay Outputs 64

Control Card Performance 65

Control Characteristics 65

Fuses and Circuit Breakers 65

Recommendations 65

Recommended Maximum Pre-fuse Size 25 A 66

Mechanical Dimensions 67

Appendix 69

Symbols, Abbreviations and Conventions 69

Symbols and Abbreviations 69

Quick Menu Parameters 70

AQ267036816112EN-000101/130R0208 | 5

Contents

VLT® Decentral Drive FCD 302

Operating Guide

Danfoss A/S © | 2020.07

•

1 Introduction

1.1 Purpose of this Operating Guide

This Operating Guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualied

personnel. Read and follow the instructions to use the drive safely and professionally. Pay particular attention to the safety instruc-

tions and general warnings. Always keep this Operating Guide available with the drive.

1.2 Additional Resources

Other resources are available to understand advanced drive functions and programming.

The VLT® Decentral Drive FCD 302 Design Guide provides detailed information about capabilities and functionality to design

motor control systems.

The VLT® AutomationDrive FC 301/302 Programming Guide provides greater detail on working with parameters and many ap-

plication examples.

Instructions for operation with optional equipment.

Supplementary publications and manuals are available at www.danfoss.com.

1.3 Manual and Software Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

Table 1: Manual and Software Version

Edition

Remarks

Software version

AQ267036816112, version 0101

Update to latest software with control card update in April 2020

8.5X

1.4 Product Overview

1.4.1 Intended Use

The drive is an electronic motor controller intended for:

Regulation of motor speed in response to system feedback or to remote commands from external controllers. A power-drive

system consists of the drive, the motor, and equipment driven by the motor.

System and motor status surveillance.

The drive can also be used for motor protection.

Depending on the conguration, the drive can be used in standalone applications or form part of a larger appliance or installation.

The VLT® Decentral Drive FCD 302 is designed for decentral mounting, for example, in the food and beverage industry, or for other

material handling applications. With the FCD 302 , it is possible to reduce costs by placing the power electronics decentrally. Central

panels are then rendered obsolete, saving cost, space, and eort for installation and wiring. The basic design is service-friendly with

a pluggable electronic part and a exible and spacious wiring box. It is easy to change electronics without the need for rewiring.

Installation environment: The drive is allowed for use in residential, industrial, and commercial environments in accordance with

local laws and standards.

NOTICE

RADIO INTERFERENCE

In a residential environment, this product can cause radio interference, in which case supplementary mitigation measures can be

required.

Take the necessary precautions.

Foreseeable misuse

Do not use the drive in applications which are non-compliant with specied operating conditions and environments.

Ensure compliance with the conditions specied in 7.4.1 Environment.

AQ267036816112EN-000101 / 130R02086 | Danfoss A/S © | 2020.07

Introduction

VLT® Decentral Drive FCD 302

Operating Guide

1.4.2 Exploded Views

e30bc379.10

Illustration 1: Exploded View Small Unit

AQ267036816112EN-000101 / 130R0208 | 7

Introduction

VLT® Decentral Drive FCD 302

Operating Guide

Danfoss A/S © | 2020.07

Inverter part

Fastening screws (4 x, 1 in each corner)

Sealing gasket

Inverter part plastic cover

Ground connection pin

Installation box

Display connection

Access to USB port

Service switch-motor side (alternatively, switch loca-

ted on mains side, or not mounted)

Flat mounting brackets

AQ267036816112EN-000101 / 130R02088 | Danfoss A/S © | 2020.07

Introduction

VLT® Decentral Drive FCD 302

Operating Guide

e30bc380.10

Illustration 2: Exploded View Large Unit

AQ267036816112EN-000101 / 130R0208 | 9

Introduction

VLT® Decentral Drive FCD 302

Operating Guide

Danfoss A/S © | 2020.07

•

Inverter part

Fastening screws (4 x, 1 in each corner)

Sealing gasket

Inverter part plastic cover

Ground connection pin

Installation box

Display connection

Access to USB port

Service switch(1) motor side (alternatively, switch lo-

cated on mains side, or not mounted)

Flat mounting brackets

Circuit breaker(1) (optional)

1The unit can be congured with either service switch or circuit breaker, not both. The illustration shown is not congurable in practice, but shows

the respective positions of components only.

1.4.3 Block Diagram of the Drive

e75za016.12

Illustration 3: Block Diagram

Mains input

3-phase AC mains power supply to the drive.

Rectier

The rectier bridge converts the AC input to DC

current to supply inverter power.

DC bus

Intermediate DC-bus circuit handles the DC cur-

rent.

DC reactors

Filter the intermediate DC circuit voltage.

Prove line transient protection.

Reduce RMS current.

Raise the power factor reected back to the line.

Reduce harmonics on the AC input.

Capacitor bank

Stores the DC power.

Proves ride-through protection for short power

losses.

Inverter

Converts the DC into a controlled PWM AC

waveform for a controlled variable output to the

motor.

Output to motor

Regulated 3-phase output power to the motor.

Control circuitry

Input power, internal processing, output, and

motor current are monitored to provide ecient

operation and control.

User interface and external commands are

monitored and performed.

Status output and control can be provided.

1.5 Type Approvals and Certications

The following list is a selection of possible type approvals and certications for Danfoss drives:

AQ267036816112EN-000101 / 130R0208

Introduction

VLT® Decentral Drive FCD 302

Operating Guide

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