Danfoss EC-C1200-450 Bedienungsanleitung

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User Guide

Electrical converter

EC-C1200-450

danfoss.com

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1. General information

1.1. Copyright .........................................................................................................................................................................................

1.2. Intended use of the user guide ...............................................................................................................................................

1.3. Product naming convention ....................................................................................................................................................

1.4. Conformity according to standards .......................................................................................................................................

1.5. Warranty ..........................................................................................................................................................................................

1.6. Terms and abbreviations ...........................................................................................................................................................

1.7. Trademarks .....................................................................................................................................................................................

1.8. Responsibility of the manufacturer .......................................................................................................................................

2. Safety information

2.1. General safety statement ..........................................................................................................................................................

2.2. Safety message signal words ...................................................................................................................................................

2.3. Safety symbols ..............................................................................................................................................................................

2.4. Personal protective equipment ............................................................................................................................................

2.5. Safety features .............................................................................................................................................................................

2.6. Electromagnetic compatibility (EMC) .................................................................................................................................

2.7. Installation safety .......................................................................................................................................................................

2.8. Operation safety .........................................................................................................................................................................

3. Product overview

3.1. Intended use of the electric device .....................................................................................................................................

3.2. System introduction .................................................................................................................................................................

3.3. Cooling ..........................................................................................................................................................................................

3.4. Rating plate ..................................................................................................................................................................................

3.5. Tightening torques ....................................................................................................................................................................

4. Transportation and storage

4.1. Transportation ............................................................................................................................................................................

4.2. Receiving and unpacking .......................................................................................................................................................

4.3. Lifting .............................................................................................................................................................................................

4.4. Handling ........................................................................................................................................................................................

4.5. Storage ...........................................................................................................................................................................................

5. Installation

5.1. Required tools .............................................................................................................................................................................

5.2. Mechanical installation ............................................................................................................................................................

5.2.1. Allowed mounting position ...........................................................................................................................................

5.2.2. Installation procedure ......................................................................................................................................................

5.2.3. Cooling connections ........................................................................................................................................................

5.2.4. Recommended coolants .................................................................................................................................................

5.3. Electrical installation .................................................................................................................................................................

5.3.1. Grounding ............................................................................................................................................................................

5.3.2. Cable gland assembly and power line connection ...............................................................................................

5.3.3. Cabling and wiring ............................................................................................................................................................

5.3.4. High voltage connections ..............................................................................................................................................

5.3.5. Low voltage connections ................................................................................................................................................

5.3.6. Connection diagram .........................................................................................................................................................

6. Operation

6.1. Operation conditions ...............................................................................................................................................................

EC-C1200-450

Table of Contents

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6.2. Pre-charging ................................................................................................................................................................................

6.3. Condition monitoring during operation ...........................................................................................................................

7. Maintenance

7.1. Cooling system maintenance ................................................................................................................................................

7.2. Regular maintenance ...............................................................................................................................................................

7.3. Cleaning ........................................................................................................................................................................................

8. Dismounting and disposal of the electric device

9. Troubleshooting

10. Aftersales

10.1. Service policy ............................................................................................................................................................................

10.2. Service parts ..............................................................................................................................................................................

EC-C1200-450

Table of Contents

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Revision Information

9

EC-C1200-450

| BC265735231757en-000109

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This user guide contains



the installation, operation and maintenance instructions



for the EC-

C1200-450 electrical converter.

Copyright

Danfoss Oy. All rights reserved.

No parts of this user guide



may be reproduced or transmitted in any form or by any means,

electrical or mechanical including photocopying, recording or by an information storage or

retrieval system, without permission in writing from the publisher.

All specications and contents of this user guide



are subject to change without notice.

Intended use of the user guide

This user guide



contains instructions necessary to safely and properly handle, install and maintain

the electric



device. They should be brought to the attention of anyone who installs or maintains

the electric device or associated equipment.

All of the safety warnings and instructions in this user guide



must be followed to prevent injury to

personnel or damage to property. Only qualied and authorized personnel, familiar with health

and safety requirements and national legislation, shall be permitted to handle, install and maintain

the device.

This user guide



must be kept for future reference during installation, operation and maintenance.

This user guide



uses illustrations as examples only. Illustrations in this user guide



may not

necessarily reect all system features.

Product naming convention

In this user guide, the EC-C1200-450 electric converter



is



referred to as the electric device.

The following naming convention is used to refer to electric device type code and



options:

EC-C1200-450-L+MC/+AFE/+UG/+DC

The rating plate of the electric device has the correct name of that particular electric device.



Part of the name Explanation

EC Electric Converter

C1200 Product name part 1

450 Product name



part 2

L/S System size

+MC* Motor Control software -option

+AFE* Active Front End software -option

+UG* Microgrid (µgrid) software -option

+DC** DCDC-converter software -option

*Followed



with number that represents the nominal current



(ARMS): 120, 180, 240, 300, 350. These

options are available on the same electric device or alone.

**Followed



with number that represents the nominal current (AAVG): 150, 250, 300, 400. This

option is not available with other options.

EC-C1200-450

1. General information

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Electric device has option for small systems (S) and large systems (L). Small system option is typical

for vehicle applications and large system option is standard in marine applications because of the

marine regulations. Complete system should be looked when choosing the option as for example

vehicle system with many devices could also need the L-option to keep the isolation resistance or

Y-capacitors at reasonable level. In large and small system options, there are diﬀerence in the

isolation measurement resistance, DC-link discharge resistor and Y-capacitor values as shown in

the gure and table below.

Figure 1. S- and L-systems schematics

Table 1. S- and L-system component values

System option Component Value

Small (S)

Resistors R1 and R2 (isolation measurement) 12 M

Ω

Resistor R3 (discharge) 3.9 k

Ω

Capacitors C1 and C2 (Y-capacitors) 330 nF

Capacitor C3 1 mF

Isolation resistance from DC-link to enclosure 6 M

Ω

Large (L)

Resistors R1 and R2 (isolation measurement) 240 M

Ω

Resistor R3 (discharge) 39 k

Ω

Capacitors C1 and C2 (Y-capacitors) 3.3 nF

Capacitor, C3 1 mF

Isolation resistance from DC-link to enclosure 120 M

Ω

EC-C1200-450

1. General information

| BC265735231757en-000109

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Conformity according to standards

The electric device



has



been designed in accordance with the essential parts of the following

directives and to meet the requirements of the standards:

Table 2. Applicable directives

Directives Explanation

Low Voltage Directive

2014/35/EC Electrical equipment means any equipment designed for use with a

voltage rating of between 50 and 1000 V for alternating current.



The electromagnetic

compatibility (EMC) Directive

2014/30/EU

EMC directive ensures that electrical and electronic equipment does not

generate, or is aﬀected by, electromagnetic disturbance.

Standards

IEC/EN 61800-5-1: 2007 Adjustable speed electrical power drive systems - Part 5-1: Safety

reguirements - Electrical, thermal and energy

EN 13309: 2010 Construction machinery. Electromagnetic compatibility of machines

with internal electrical power supply

UN Regulation No. 10 Revision 4

and Revision 5 Uniform provisions concerning the approval of vehicles with regard to

electromagnetic compatability

Warranty

Danfoss oﬀers warranty against defects in workmanship and materials for its products for a period

of twelve (12) months from commissioning or eighteen months (18) from delivery (Incoterms-

EXW), whichever occurs rst.

In order for the warranty to be valid, the customer must follow the requirements of this and all

related documents, especially those set out in the product installation and maintenance

documents, as well as the applicable standards and regulations in force in each country.

Defects arising from the improper or negligent use, operation, and/or installation of the

equipment, non-execution of regular preventive maintenance, as well as defects resulting from

external factors or equipment and components not supplied/recommended by Danfoss, will not

be covered by the warranty.

The warranty will not apply if the customer at its own discretion makes repairs and/or

modications to the equipment without prior written consent from Danfoss.

Terms and abbreviations

Following symbols, terms and abbreviations may exist in this user guide.



Term/ Abbreviation Explanation

AC Alternating current

DC Direct current

MCB Miniature circuit breaker

EMC Electromagnetic compatibility

EMI Electromagnetic interference

EC-C1200-450

1. General information

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Symbol Variable Unit

UDC DC



link voltage V

Uac AC



output voltage V

InRated current A

rms

PnRated power kW

fin/out Input / Output frequency Hz

fswitch Switching frequency kHz

Ipeak Overcurrent limit A

Qc Rated coolant liquid ow l/min

Tc Rated coolant liquid input temperature °C

Tamb Rated ambient temperature °C

GND Ground in electrical connections

R Resistance

Ω

Trademarks

All trademarks in this material are property of the respective companies. Danfoss and the Danfoss

logotype are trademarks of Danfoss A/S. All rights reserved.

Responsibility of the manufacturer

Danfoss is responsible for the safety, reliability and performance of the electric device only if:

Handling, mounting, installation, operation and maintenance are carried out by qualied and

authorized service personnel.

The installation of the system complies with the requirements of the appropriate regulations.

The electric device is used in accordance with the instructions in this user guide.

The electric device is installed, maintained and serviced in accordance with the instructions in

this user guide.

EC-C1200-450

1. General information

| BC265735231757en-000109

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General safety statement

The electric device is intended for use as a component for industrial and commercial installations.

The end product containing the electric device must conform with all related regulations.

The use of the electric device is prohibited in hazardous areas unless it is expressly designed for

such use.

The electric device is intended for installation, use and maintenance by qualied personnel,

familiar with health and safety requirements and national legislation. Ignoring these instructions

may invalidate all applicable warranties.

These instructions must be followed to ensure safe and proper installation, operation and

maintenance of the electric device. They should be brought to the attention of anyone who

installs, operates or maintains the electric device or associated equipment.

High voltage and rotating parts can cause serious or fatal injuries. For the electric device covered

by this user guide, it is important to observe safety precautions to protect personnel from possible

injury.

Safety message signal words

Safety message signal words indicate the severity of a potential hazard.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death

or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury. CAUTION may also alert against unsafe practices.

NOTICE

Indicates a potentially hazardous situation which, if not avoided, could result in property

damage.

EC-C1200-450

2. Safety information

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Danfoss | Produced By: Danfoss Power Solutions | January 2019 | BC265735231757en-000109

Safety symbols

The following safety and information related symbols may exist in this user guide



and on the

electric device.

Danger

This symbol is is identied by a yellow background, red octagonal band and a black STOP text. It indicates a

hazardous situation that causes severe injury or death. Action indicated by this symbol may not be executed.

General warning

This symbol is identied by a yellow background, black triangular band, and a black exclamation point

symbol. It indicates a general potentially hazardous situation.

Electric shock warning

The symbol is identied by a yellow background, black triangular band, and a black arrowhead symbol. It

indicates dangerous electric voltage that could cause an electric shock to a person.

Burn warning

The symbol is identied by a yellow background, black triangular band, and a black wavy lines- symbol. It

indicates a hot device that could cause burns to a person.

Magnet warning

The symbol is identied by a yellow background, black triangular band, and a black magnet symbol. It

indicates strong magnetic eld that could cause harm to a person or property.

Poison warning.

The symbol is identied by a yellow background, black triangular band, and a skull and crossbones symbol. It

indicates a poisonous substance that could kill or cause an injury



to a person.



Electric shock warning - Read the instructions in the user guide.

General Information.

Read the instructions in the user guide.

EC-C1200-450

2. Safety information

| BC265735231757en-000109

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