Danfoss IC7 Series Bedienungsanleitung

1 Overview

1.1 Description

The in-bottom/out-top cooling kit fits FA09 and FA10 frequency converters in Rittal cabinets of 2000 mm (79 in) in height, and 600

mm (24 in) or 800 mm (31 in) wide. When the kit is installed, air flows into the bottom duct and out through the top duct of the

frequency converter. See Illustration 1.

e30be921.10

Illustration 1: Direction of Airflow with Kit Installed

Back channel airflow (exhaust)

Frequency converter

Back channel airflow (intake)

Top duct assembly

Bottom duct assembly

1.2 Kit Numbers

Use these instructions with the following kits.

Table 1: In-bottom/Out-top Cooling Kits

Number

Kit description

176F4038

In-bottom/out-top cooling kit for FA09 frequency converter

176F4039

In-bottom/out-top cooing kit for FA10 frequency converter

Installation Guide

In-bottom/Out-top Cooling Kit for FA09-FA10

iC7 Series Frequency Converters

1.3 Items Supplied

The kit contains the following parts:

Table 2: Contents of In-bottom/Out-top Cooling Kit

Item

Quantity

Telescopic top duct assembly

Telescopic bottom duct assembly

Cutout gasket

Ribbed EPDM rubber seal

Strip gasket

Seal plate gasket

Seal plate

Duct support plate

Duct support plate gasket

M10x30 screws

M5x16 countersunk screw

M5x18 screw

4-5

M5x10 screw

10-11

M5 hex nut

Overview

In-bottom/Out-top Cooling Kit for FA09-FA10

Installation Guide

2 Installation

2.1 Safety Information

NOTICE

QUALIFIED PERSONNEL

Only qualified personnel are allowed to install the parts described in these installation instructions.

Disassembly and reassembly of the frequency converter must be done in accordance with the corresponding service guide.

Use the standard fastener torque values from the service guide, unless the torque value is specified in these instructions.

WARNING

ELECTRICAL SHOCK HAZARD

The frequency converter contains dangerous voltages when connected to mains voltage. Improper installation, and installing or

servicing with power connected, can cause death, serious injury, or equipment failure.

Only use qualified electricians for the installation.

Disconnect the frequency converter from all power sources before installation or service.

Treat the frequency converter as live whenever the mains voltage is connected.

Follow the guidelines in these instructions and local electrical safety codes.

WARNING

DISCHARGE TIME (20 MINUTES)

The frequency converter contains DC-link capacitors, which can remain charged even when the frequency converter is not pow-

ered. High voltage can be present even when the warning indicator lights are off.

Failure to wait 20 minutes after power has been removed before performing service or repair work can result in death or serious

injury.

Stop the motor.

Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and

DC-link connections to other frequency converters.

Wait 20 minutes for the capacitors to discharge fully before performing any service or repair work.

Measure the voltage level to verify full discharge.

NOTICE

ELECTROSTATIC DISCHARGE

Electrostatic discharge can damage components.

Ensure discharge before touching internal frequency converter components, for example by touching a grounded, conduc-

tive surface or by wearing a grounded armband.

Installation

In-bottom/Out-top Cooling Kit for FA09-FA10

Installation Guide

2.2 Installation Overview

NOTICE

APPLYING GASKETS

This kit contains self-adhesive gaskets to ensure a proper seal between metal parts.

Before affixing a gasket, check that the part matches the gasket and that no holes are covered.

e30bj161.10

Illustration 2: Overview of In-bottom/Out-top Cooling Kit

Installation

In-bottom/Out-top Cooling Kit for FA09-FA10

Installation Guide

Frequency converters

Duct support plate

Rittal cabinet

Base plate

Top plate

Top duct assembly

Mounting plate

Mounting holes

Bottom duct assembly

Back plate

2.3 Creating a Vent Opening in the Top Plate

To create a vent opening in the cabinet top plate, use the following steps. Use the dimensions in Illustration 3 for the FA09 top

plate, and Illustration 4 for the FA10 top plate.

Procedure

Cut out the vent opening in the Rittal cabinet top plate using the dimensions in the template.

The opening must match the top duct opening.

Drill 6 screw holes (4 mm) around the vent opening using the dimensions in the template.

The holes must match the holes in the upper flange of the top duct.

191 (7.5)

223 (8.8)

80 (3.1)

6x Ø 4 (0.2)

14 (0.6)

95 (3.7)

3 (0.1)

e30bj065.10

Illustration 3: FA09 Rittal Cabinet Top Plate Template

Installation

In-bottom/Out-top Cooling Kit for FA09-FA10

Installation Guide

e30bj068.10

56 (2.2)

180 (7.1)

17 (0.7)

138 (5.5)

128 (5.0)

8 (0.3)

291 (8.6)

323 (12.7)

16 (0.6)

6x Ø 6 (0.2)

Illustration 4: FA10 Rittal Cabinet Top Plate Template

2.4 Creating a Vent Opening in the Base Plate

To create a vent opening in the base plate for the bottom duct, use the following steps. Use the dimensions in Illustration 5 for FA09

frequency converters, and Illustration 6 for FA10 frequency converters.

Procedure

Cut out the vent opening in the cabinet base plate using the dimensions in the template.

Drill 6 screw holes (4 mm) around the vent opening using the dimensions in the template.

The holes must match the holes in the lower flange of the bottom duct.

Installation

In-bottom/Out-top Cooling Kit for FA09-FA10

Installation Guide

e30bg400.10

275 (10.8)

0.0

208 (8.2)

201 (7.9)

64 (2.5)

51 (2.0)

0.0

222 (8.7)

227 (8.9)

245 (9.6)

415 (16.3)

432 (17.0)

438 (17.2)

660 (26.0)

4x Ø 4 (0.2)

Illustration 5: FA09 Base Plate Template

Installation

In-bottom/Out-top Cooling Kit for FA09-FA10

Installation Guide

46 (1.8)

e30bg441.10

0.0

275 (10.8)

208 (8.2)

203 (8.0)

64 (2.5)

45 (1.8)

0.0

172 (6.8)

178 (7.0)

195 (7.7)

330 (13.0)

465 (18.3)

488 (19.2)

482 (19.0)

5x Ø 4 (0.2)

Illustration 6: FA10 Base Plate Template

2.5 Preparing the Mounting Plate

To create holes in the mounting plate, use the following steps. Use the dimensions in Illustration 7 for FA09 frequency converters,

and in Illustration 8 for FA10 frequency converters.

Procedure

Drill 4 holes in the mounting plate using the dimensions in the template.

The mounting holes must match the holes in the frequency converter.

Installation

In-bottom/Out-top Cooling Kit for FA09-FA10

Installation Guide

2. Insert 4 M10 pem self-clinching nuts (not supplied) in the mounting holes.

844 (33.2)

2x Ø 8 (0.3)

Drive Mounting Holes

e30bj064.10

200 (7.9)

180 (7.1)

2x Ø 8 (0.3)

Drive Mounting Holes

Illustration 7: FA09 Mounting Plate Template

Installation

In-bottom/Out-top Cooling Kit for FA09-FA10

Installation Guide

e30bj067.10

2x Ø 8 (0.3)

Drive Mounting Holes

280 (11.0)

1051 (41.4)

271 (10.7)

2x Ø 8 (0.3)

Drive Mounting Holes

Illustration 8: FA10 Mounting Plate Template

2.6 Assembling the Ducts

The top and bottom ducts are telescopic ducts that collapse to simplify installation. To assemble the ducts before installation, use

the following steps. Refer to Illustration 9.

Procedure

Cut the strip of ribbed EPDM rubber seal into 4 pieces. Use the following measurements:

For FA09 frequency converters, cut 2 strips of 581 mm (22.9 in) for the top duct, and 2 strips of 682 mm (26.9 in) for

the bottom duct.

For FA10 frequency converters, cut 2 strips of 849 mm (33.4 in) for the top duct, and 2 strips of 877 mm (34.5 in) for

the bottom duct.

Peel the paper off the self-adhesive seals. Place 1 strip on the outside bottom edge of the inner sleeve of each duct, and 1

strip on the upper inside edge of the outer sleeve of each duct.

Installation

In-bottom/Out-top Cooling Kit for FA09-FA10

Installation Guide

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