Davey Microlene MCS Bedienungsanleitung

Please pass these instructions on to the operator of this equipment.

Aquashield Centurion 3 Stage

UV Disinfection System

Models: MCS & MCXS (without cartridges)

KMCS & KMCXS (with cartridges included)

Installation and Operating

Instructions

Flow Rate

(30mJ/cm2@ 95% UVT) 57 L/min

AS/NZS: 3497

Aquashield Centurion 3 Stage UV Disinfection System

Congratulations on purchasing this ultraviolet disinfection system. By purchasing a

Davey Microlene UV Disinfection system you are receiving not only a high quality

product but also peace of mind. Protecting your water supply with a UV system gives

you reassurance that your family will have access to safe drinking water throughout

your entire home protecting from microbiological contamination. This is a chemical

free process which is simple in its concept and effective in its abilities to inactivate

microorganisms present in the water supply.

• Simple maintenance

• Continuous disinfection

• Safe water

Microlene makes it that easy.

These instructions are also available in soft copy via email from Microlene Customer

Service, or by downloading at daveywater.com.

Contents

Safety Considerations................................................................................................4

Before You Begin........................................................................................................4

Water Quality Parameters..........................................................................................5

Assembly.....................................................................................................................6

System Sizing .............................................................................................................7

Location.......................................................................................................................7

Orientation ..................................................................................................................8

Installation...................................................................................................................9

System Disinfection .................................................................................................12

Cleaning the Quartz Sleeve .....................................................................................12

Cleaning the UV Sensor...........................................................................................13

Operation...................................................................................................................13

MCS Controllers..................................................................................................14

MCXS Controllers ...............................................................................................14

MCXS Power-up Sequence ................................................................................14

MCXS Operational Screens................................................................................15

MCXS (with optional sensor) Operational Screens .........................................16

Lamp Countdown Sequence..............................................................................16

Lamp Replacement (MCS systems) ..................................................................17

Lamp Replacement (MCXS systems)................................................................17

QR Codes.............................................................................................................17

System Troubleshooting ....................................................................................18

Temperature Management Devices ........................................................................19

Expansion Modules..................................................................................................20

Microlene Aquashield Centurion UV System Specications ...............................21

Limited Warranty Statement....................................................................................22

Safety Considerations

Although your UV system has been manufactured to the highest safety standards,

care must be followed when operating and/or maintaining your system.

1. Please read the instructions.

- This appliance contains a UV-C emitter.

- Unintended use of the appliance or damage to the housing may result in the

escape of dangerous UV-C radiation. UV-C radiation may, even in little doses,

cause harm to the eyes and skin.

- The appliance must be disconnected from the supply before replacing

the UV-C emitter.

- The appliance is intended to be permanently connected to the water mains and not

connected by a hose-set.

2. Before servicing this equipment, disconnect the power cord from the

electrical outlet.

WARNING: Do not operate the UV-C emitter when it is removed from

the appliance enclosure.

3. Energy given off by the UV lamp is harmful to your eyes and skin.

NEVER look directly at an illuminated UV lamp without adequate eye

protection and always protect your skin from direct exposure to the UV light.

4. For complete disinfection, use ONLY genuine replacement parts.

5. The appliance is not to be used by persons (including children) with reduced

physical, sensory or mental capabilities, or lack of experience and knowledge,

unless they have been given supervision or instruction.

6. Children should be supervised so that they do not play with the appliance.

7. To avoid possible electrical shock, use only with a properly earthed

electrical outlet. Appliances that are obviously damaged must not be operated.

8. Never perform any maintenance to the system unless you are comfortable in

doing so. Contact the manufacturer for service instructions if required. Read

the maintenance instructions before opening the appliance.

9. Do not use this system for any purpose other than what it was intended for.

Misuse of this system could potentially cause harm to the user or others.

10. Your system is intended to be installed indoors and away from leaking plumbing.

DO NOT plug the unit in if the system or any of the components are wet.

The UV system should only be installed outdoors if a suitable covering has

been installed to prevent direct contact with the environment (Rain and/or

direct sunshine).

11. The appliance is to be supplied through a residual current device (RCD)

having a rated residual operating current not exceeding 30mA.

12. Maximum working voltage of built-n UV driver U-OUT-250V

13. Maximum operating pressure stated in the instruction manual is 827 kPa (120 psi).

14.Werecommendthatalicensedplumberorcertiedtechnicianinstallthesystem.

15. An electrical power surge or spike can travel on the supply lines and cause

serious damage to your electrical equipment. If the installation is susceptible

to electrical power surges, or lightning, we strongly recommend the use of a

suitable surge protection device on ALL electrical equipment.

16. To protect your UV system from the weather, make sure the site is water proof,

frost free and has adequate ventilation. Allow for drainage, to avoid damage to

ooringetc.,thatovertimemayoccurfromleakingpipejointsorseals.

17. If the supply cord is damaged, it must be replaced by the manufacturer, its

serviceagentorsimilarlyqualiedpersonsinordertoavoidahazard.

This product is not to be used for general lighting / illumination.

Before You Begin

The following will be needed for installing the UV system:

Tools

•Pipecutter,hacksaworotherspecializedtoolsrequiredtocutintoyourexisting

plumbing (e.g. if you have PEX piping)

•Solderingtools(torch,ux,emeryclothandsolderasrequired

- depending on plumbing.)

•Wrench(fortighteningttings)

Other Materials

• Inlet/outlet connections

•Teon™threadtape

Water Quality Parameters

UV disinfection is extremely effective against microorganisms but only if the UV light

can pass through the water it needs to treat. This means that the quality of your water

is very important in order to ensure complete disinfection.

Treated water should be tested for at least the parameters listed below. If the

water exceeds the listed parameters Davey strongly recommends that appropriate

pretreatment equipment be installed (equipment required will depend on parameters

being treated):

Hardness: <120mg/L (7gpgUS) – if hardness level is 120mg/L (7 gpg)

  orslightlybelowthequartzsleevemustbecleaned 

  periodicallyinordertoensureefcientUVpenetration;if

above the water must be softened.

Iron (Fe): <0.3 ppm (0.3 mg/L)

Manganese (Mn): <0.05 ppm (0.05 mg/L)

Turbidity: < 1 NTU

Tannins (organics): <0.1 ppm (0.1 mg/L)

UVT (transmittance): 85% (Please contact Davey if water has a UVT that is

less than 80% for pre-treatment recommendations)

You can have your water tested via your local dealer or a private analytical laboratory.

Itisalwaysrecommendedtoinstallpre-ltrationofatleast5microns(1micron

preferred for Cyst removal on Rain Water) prior to a Microlene Aquashield Centurion

UV disinfection system.

Assembly

The Microlene Aquashield Centurion 3 Stage UV disinfection system is designed with

a single inlet and outlet port. Unpack the system and ensure all the components are

included in the box. Your system is shipped with the following components:

1 Controller

MCS-CONT(tsallMCSseriesunits)

MCXS-CONT(tsallMCXSseriesunits)

2 Gland Nut

Part # DM320006

3 O-ring

Part # DM300038

4 UV Lamp

Part # MC-HOLP

5 Sleeve Spring

Part # DM310039

6 Quartz Sleeve

Part # MC-HOSL

7 UV Chamber

8 Clamps

9 Flexible Hose

10 Mounting Plate

11 Filter Cartridges

(Only KMCS and KMCXS have

lters included)

Part # 20PP20J (20", 20 micron sediment)

Part # 1PS20J (20", 1 micron sediment)

12 Filter Housings

Part # DM160018(doublelterhousing,

two 20" sumps and caps)

13 Mounting Screws

14 Filter Wrench

Part # WFH45

15 UV Sensor

(optional module)

Part # MCXS-UVS

16 IEC Power Cable

Part # MC-CONT-PC Australian, AS/NZS

3112, 3 pin earthed

17 Glow Plug Assembly

(on MCXS /KMCXS units only)

DM300016 Complete Assembly includes

TeonPlug,O-Ring,BrassNut

18 Lamp Key

Comes with new UV lamps

(NOT sold separately)

(not for use on the MCS which has

the MCS-CONT controller)

Location

Choose a location where the main cold water line is accessible. The system must

be installed after other water treatment equipment (i.e. softener), but before any

branches (See Figure 1).

Figure 1. Typical Installation

To facilitate lamp removal, ensure there is enough space at the lamp connector end

tosafelyremovetheUVlampand/orquartzsleeve(SeeInstallationFigure3).The

controller will require a Residual Current Device (RCD) outlet and should be mounted

beside or above the chamber.

IMPORTANT:

All Microlene Aquashield Centurion UV Disinfection Systems are intended to be

installed under a weather proof cover and should not be exposed to the elements.

MCS-C Weather proof cover (purchased separately)

• Protects the chamber and controller from rain and direct elements

• Enables the 3 Stage UV system to be set up left to right or right to left for ease of

installation.

• Mounting holes are aligned with the UV System

• Insert locking pin or screwdriver to lock

cover open during servicing

• Lamp change through side of the cover

holes, no disassembling required

• Made from: 1.2mm zinc-

titaniumlaminatezintek®

•Powdercoatedwithmattsatinblacknish

Orientation

This system has the ambidextrous capability of being able to have the main water

inlet enter from either the left hand side or right hand side of the unit. The unit comes

pre plumbed from the factory for a left hand water inlet.

To change to a right hand water inlet follow these simple steps (See Figure 2):

Step 1: Removethetwoblackltersumphousingsfromthelterheadandsetaside.

Step 2: Removethelterheadscrewsfromthetopmountingplate.

Step 3: Carefullylowerthelterhead(orheads)fromtherackassemblyandrotate

180 degrees. Reassemble onto the rack assembly and take note of the

arrowslocatedonthetopofthelterheadsindicatingwaterow(whichnow

shouldbeindicatingaowdirectionofright-to-left).

Figure 2. System Orientation (water inlet)

Step 4: Remove the stainless steel UV chamber from the two plastic clamps located

on the top of the rack. Carefully remove the top straps securing the chamber

with the aid of a standard (slot) screwdriver. Rotate the chamber 180 degrees

(with the inlet now facing to the left and the lamp connections located towards

theright)andplacebackintothecellclampsandreafxthetwotopstraps.

 Ineithertheleftorrightcongurations,tofacilitatelampremoval,ensure

there is enough space at the lamp connector end to safely remove the UV

lampand/orquartzsleeve(SeeFigure3).

IMPORTANT:

All Microlene Aquashield Centurion UV Disinfection Systems are intended to be

installed under a weather proof cover and should not be exposed to the elements.

Installation

Step 1: Once both the orientation and location have been

selected, securely fasten the rack to a suitable

backing. As the rack system is extremely heavy

whenlledwithwater,itisimperativethatthe

rack be mounted with suitable fasteners for the

particular installation. Mounting to a plasterboard

backing is not suitable, unless the rack is

fastened directly to the wall studs.

Step 2: The use of a bypass assembly is recommended

as it will allow you to isolate the UV system This

will allow for easier access in case maintenance

is required.

Step 3: Forwatersupplieswherethemaximumowrateisunknown,aow

restrictorisrecommendedsothattheratedowofyourparticularMicrolene

systemisnotexceeded.Theowrestrictorshouldbeinstalledontheinlet

port of the chamber.

Step 4: It is recommended to have a licensed plumber connect the UV chamber to the

water supply and may be a requirement depending on where you are located.

Step 5: Connect both the inlet and outlet to the rack system with the applicable

connections based on your particular plumbing requirements. The inlet port

ofthelterhousingisa1”FNPTconnectionandtheoutletportoftheUV

chamberisa1”MNPTconnection.

 TheseNPTthreadswillconnecttothesamesizeBSPthreadsonplastic

pipettings,alternativelyNPTtoBSPadaptersfromyour

local plumbing store can be used.

Step 6: Once the system has been plumbed in, gently remove the

quartzsleevefromitspackagingbeingcarefulnottotouch

the sleeve or lamp with your hands. The use of cotton

gloves is recommended for this procedure as oils from the

hands can leave residue on the sleeve and lamp which can

ultimately block the UV light from getting to the water.

Carefully slide the sleeve into the chamber until you can

feel it hit the opposite end of the chamber. Align the sleeve

so it is centered along the length of the chamber, then gently push it in to lock

it into the internal centering springs in the far side of the chamber. CAUTION:

Pushing too hard when the sleeve is not aligned can damage the centering

springs. Slide the o-ring onto the sleeve until it is butted up against the

chamber (See Figure 4).

Step 7: Handtightentheprovidedglandnutoverthequartzsleeveontothethreaded

endofthechamber.Ithasapositivestoptopreventovertightening.Arm

force may be required to fully tighten the gland nut, but DO NOT USE TOOLS

for this step. Insert the provided stainless steel compression spring into the

quartzsleeve.Thespringworkswiththelampandlampconnectortocreate

the proper lamp alignment. PLEASE NOTE: DO NOT install a UV lamp inside

thequartzsleevewithoutthesleevespringinplace.

Step 8: Installtheltercartridgesintheirappropriatehousings.Refertothe

specicationchartinthedatasheetorthisinstructionmanual.PLEASE

NOTE: This chart indicates the correct cartridge position for the default

“left-hand”orientationwiththewaterinletlocatedontheleftsideofthe

Figure 3. Lamp Removal Spacing

Figure 4. Quartz

Sleeve Installation

rack system. If the orientation was switched, the cartridge placement must

alsobeswitched.Oncethecartridgesareinplace,usethesuppliedlter

wrenchto“snug”thelterhousingontothelterhead(SeeFigure5).

Figure 5. Cartridge Removal

Step 9: Install the UV sensor (optional and only compatible with the MCXS

system, not compatible on the MCS standard controller).Aligntheat

portion so it faces the gland nut end and matches up with the half metal lip

on the sensor port (see Figure 6). Insert the sensor so it is fully seated and

hand tighten the sensor nut. Insert the sensor connector into the IEP port

located on the right side of the controller (Figure 7). For the sensor to be

recognizedbythecontroller,thecontrollerpowermustbepluggedinlast.

Do not plug the controller power cord in before the last step.

Figure 6. UV Sensor Installation Figure 7. IEP Connection

Figure 8. High Output UV

Lamp Connection

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