Delta Electronics AC Motor Drive VFD007S23A Bedienungsanleitung

Preface

Thank you for choosing DELTA’s high-performance VFD-S Series. The VFD-S Series is

manufactured with high-quality components and materials and incorporate the latest microprocessor

technology available.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily

maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following

safety guidelines before connecting power to the AC motor drive. Keep this operating manual at

hand and distribute to all users for reference.

To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor

drive are to do installation, start-up and maintenance. Always read this manual thoroughly before

using VFD-S series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.

Failure to comply may result in personal injury and equipment damage. If you have any questions,

please contact your dealer.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER!

1. AC input power must be disconnected before any wiring to the AC motor drive is made.

2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power

has been turned off. To prevent personal injury, please ensure that power has been turned off

before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe

voltage levels.

3. Never reassemble internal components or wiring.

4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the

input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3

directly to the AC mains circuit power supply.

5. Ground the VFD-S using the ground terminal. The grounding method must comply with the laws

of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.

6. VFD-S series is used only to control variable speed of 3-phase induction motors, NOT for 1-

phase motors or other purpose.

7. VFD-S series shall NOT be used for life support equipment or any life safety situation.

WARNING!

1. DO NOT use Hi-pot test for internal components. The semi-conductor used in the AC motor

drive is easily damaged by high-pressure.

2. There are highly sensitive MOS components on the printed circuit boards. These components

are especially sensitive to static electricity. To prevent damage to these components, do not

touch these components or the circuit boards with metal objects or your bare hands.

3. Only qualified personnel are allowed to install, wire and maintain AC motor drive.

CAUTION!

1. Some parameter settings will cause the motor to run immediately after applying power.

2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight,

high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic

particles.

3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or

electric shock.

4. To prevent personal injury, please keep children and unqualified people away from the

equipment.

5. When the motor cable between the AC motor drive and motor is too long, the layer insulation of

the motor may be damaged. Please use a frequency inverter duty motor or add an AC output

reactor to prevent damage to the motor. Refer to appendix B Reactor for details.

6. The rated voltage for the AC motor drive must be ≤240V (≤480V for 460V models) and the

mains supply current capacity must be ≤5000A RMS (≤10000A RMS for the ≥40hp (30kW)

models).

Table of Contents

Preface ..............................................................................................................i

Table of Contents...........................................................................................iii

Chapter 1 Introduction.................................................................................1-1

1.1 Receiving and Inspection.................................................................... 1-1

1.1.1 Nameplate Information................................................................ 1-1

1.1.2 Model Explanation ...................................................................... 1-1

1.1.3 Series Number Explanation ........................................................ 1-2

1.1.4 Drive Frames .............................................................................. 1-2

1.2 Appearances....................................................................................... 1-2

1.3 Installation Steps ................................................................................ 1-3

1.4 Storage............................................................................................... 1-4

Chapter 2 Installation and Wiring ...............................................................2-1

2.1 Ambient Conditions............................................................................. 2-1

2.2 Installation........................................................................................... 2-1

2.3 Dimensions......................................................................................... 2-3

2.4 Wiring ............................................................................................... 2-16

2.4.1 Basic Wiring.............................................................................. 2-17

2.4.2 External Wiring.......................................................................... 2-21

2.4.3 Main Terminals Connections .................................................... 2-22

2.4.4 Control Terminals...................................................................... 2-24

2.4.5 Main Circuit Terminals .............................................................. 2-28

Chapter 3 Start Up........................................................................................3-1

3.1 Preparations before Start-up............................................................... 3-1

3.2 Operation Method............................................................................... 3-2

3.3 Trial Run............................................................................................. 3-2

Chapter 4 Digital Keypad Operation...........................................................4-1

4.1 Description of the Digital Keypad........................................................ 4-1

4.2 Explanation of LED Indicators............................................................. 4-1

4.3 Explanations of Display Messages..................................................... 4-1

4.4 How to Operate the Digital Keypad..................................................... 4-3

Chapter 5 Parameters ..................................................................................5-1

5.1 Summary of Parameter Settings......................................................... 5-2

5.2 Parameter Settings for Applications.................................................. 5-12

5.3 Description of Parameter Settings.................................................... 5-17

Chapter 6 Fault Code Information...............................................................6-1

6.1 Common Problems and Solutions ...................................................... 6-1

6.2 Reset .................................................................................................. 6-4

Chapter 7 Troubleshooting..........................................................................7-1

7.1 Over Current (OC).............................................................................. 7-1

7.2 Ground Fault....................................................................................... 7-2

7.3 Over Voltage (OV).............................................................................. 7-2

7.4 Low Voltage (Lv)................................................................................. 7-3

7.5 Over Heat (OH)................................................................................... 7-4

7.6 Overload............................................................................................. 7-4

7.7 Keypad Display is Abnormal............................................................... 7-5

7.8 Phase Loss (PHL)............................................................................... 7-5

7.9 Motor cannot Run............................................................................... 7-6

7.10 Motor Speed cannot be Changed..................................................... 7-7

7.11 Motor Stalls during Acceleration....................................................... 7-8

7.12 The Motor does not Run as Expected .............................................. 7-8

7.13 Electromagnetic/Induction Noise ...................................................... 7-9

7.14 Environmental Condition................................................................... 7-9

7.15 Affecting Other Machines ............................................................... 7-10

Chapter 8 Maintenance and Inspections....................................................8-1

Appendix A Specifications .........................................................................A-1

Appendix B Accessories ............................................................................B-1

B.1 All Brake Resistors & Brake Units Used in AC Motor Drives..............B-1

B.1.1 Dimensions and Weights for Brake resistors..............................B-2

B.2 EMI Filters..........................................................................................B-3

B.2.1 Dimensions.................................................................................B-6

B.3 AC Reactor.......................................................................................B-10

B.3.1 AC Input Reactor Recommended Value...................................B-10

B.3.2 AC Output Reactor Recommended Value................................B-11

B.3.3 Applications for AC Reactor .....................................................B-11

B.4 DC Choke Recommended Values....................................................B-15

B.5 Zero Phase Reactor (RF220X00A) ..................................................B-16

B.6 Din Rail-DR01 ..................................................................................B-17

B.7 Remote Controller RC-01.................................................................B-18

B.8 Conduit Bracket (BK-S)....................................................................B-19

B.9 Non-fuse Circuit Breaker Chart ........................................................B-20

Appendix C How to Select the Right AC Motor Drive...............................C-1

C.1 Capacity Formulas.............................................................................C-2

C.2 General Precautions ..........................................................................C-4

C.3 How to Choose a Suitable Motor........................................................C-5

Appendix D CE ............................................................................................D-1

Revision August 2006, SE08, SW V2.61 1-1

Chapter 1 Introduction

1.1 Receiving and Inspection

This VFD-S AC motor drive has gone through rigorous quality control tests at the factory before

shipment. After receiving the AC motor drive, please check for the following:

 Check to make sure that the package includes an AC motor drive, the User

Manual/Quick Start and CD, dust covers and rubber bushings.

 Inspect the unit to assure it was not damaged during shipment.

 Make sure that the part number indicated on the nameplate corresponds with the part

number of your order.

1.1.1 Nameplate Information

Example for 1HP/0.75kW 3-phase 230V AC motor drive

MODEL : VFD007S23A

INPUT : 3PH 200-240V 50/60Hz 5.1A

OUTPUT : 3PH 0-240V 4.2A1.6kVA 0.75kW/1HP

Frequency Range : 1-400Hz

DELTA ELECTRONICS INC. MADE IN XXXXX

AC Drive Model

Input Spec.

OutputSpec.

Output Frequency Range

Serial Number & Bar Code

007S23A0T7010001

1.1.2 Model Explanation

VFD

Version Type

23 Input Voltage

11:Single phase 115V

23:Three phase 230V

43:Three phase 460V

S Series

007

SeriesName

21:Singlephase230V

Applicable motorcapacity

007: 1HP(0.7kW)

022: 3 HP(2.2kW)

002: 0.25HP(0.2kW)

004: 0.5HP(0.4kW)

Chapter 1 Introduction|VFD-S Series

1-2 Revision August 2006, SE08, SW V2.61

1.1.3 Series Number Explanation

0160T007S23A

Production number

Production year 2006

Production factory

Production week

(Taoyuan)

Model

230V 3-phase 1HP(0.75kW)

If the nameplate information does not correspond to your purchase order or if there are

any problems, please contact your distributor.

1.1.4 Drive Frames

Frame Power range Models

S1 0.25-2hp

(0.2-1.5kW)

VFD002S11A/11B/21A/21B/21E/23A,

VFD004S11A/11B/21A/21B/21E/23A/43A/43B/43E,

VFD007S21A/21B/21E/23A/43A/43B/43E, VFD015S23D

S2 1-5hp

(0.75-3.7kW)

VFD007S11A/11B, VFD015S21D/21E/21U/43D/43E/43U,

VFD022S21D/21E/21U/23D/43D/43E/43U

Please refer to Chapter 2.3 for exact dimensions.

1.2 Appearances

VFD002S11A/11B/21A/21B/23A,

VFD004S11A/11B/21A/21B/23A/43A/43B/43E,

VFD007S21A/21B/23A/43A/43B/43E,

Frame S1: VFD002S21E, VFD004S21E,

VFD007S21E, VFD015S23D,

Frame S2: VFD007S11A/11B,

VFD015S21D/21E/21U/43D/43E/43U,

VFD022S21D/21E/21U/23D/43D/43E/43U

Chapter 1 Introduction|VFD-S Series

Revision August 2006, SE08, SW V2.61 1-3

1.3 Installation Steps

CASE

HEAT SINK

COVER

KNOB

SCREW

DIVISION

PLATE

Installation Steps

1. Remove front cover screw and open.

2. Remove Division Plate. If using optional

conduit bracket, please refer to next

page.

3. Connect AC Input Power and motor leads.

Never connect the AC drive output

terminals U/T1, V/T2, W/T3 to main AC

Input power.

4. Reinstall Division Plate.

CONDUIT

BRACKE

SCREW

For Optional Conduit Bracket:

Make sure to fasten both screws on conduit

bracket as shown in the drawing for safety

grounding purpose. Bring all the wires out

through the conduit bracket.

Screw Torque: 5 to 6 kgf-cm (4.3 to 5.2 in-lbf)

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