Delta DE212-2S GLOBAL DSD Technisches Datenblatt

Delta RCS AS Tlf. +47 33448390 Document item no: 02481

P.O. Box 1065 Web site: www.deltarc.no Last revision: 11.09.2018

NO-3204 Sandefjord E-mail: hello@deltarc.no

Norway Page 1 of 24

Delta DE212

GLOBAL

Wireless Deadman System DSD

Drivers Safety Device for road tankers

Ex approval: IECEx

For license-free, global operation.

Item no: 02910

Operation and Installation Manual

User and Installation Manual, DE212-2S DSD

DELTA RC AS Page 2 of 24

Document 02481

1. CONTENTS

OPERATION AND INSTALLATION MANUAL............................................................................................................1

1. CONTENTS.......................................................................................................................................................2

1. INTRODUCTION.............................................................................................................................................3

1.1 SYSTEM HIGHLIGHTS.................................................................................................................................3

1.2 SYSTEM CONFIGURATION..........................................................................................................................3

2. INSTALLATION..............................................................................................................................................4

1.3 INSTALLATION OF THE RECEIVER ..............................................................................................................4

1.4 RECEIVER UNIT CONNECTIONS.................................................................................................................5

1.5 CHANGING THE FUNCTION OF THE RECEIVER UNIT BY SW2......................................................................8

1.6 EX CERTIFICATION...................................................................................................................................9

2. OPERATION................................................................................................................................................10

2.1 UNIT DESCRIPTION..................................................................................................................................10

2.2 FUNCTIONAL DESCRIPTION.....................................................................................................................11

2.2.1 TRANSMITTER UNIT:.................................................................................................................11

2.2.2 RECEIVER UNIT:........................................................................................................................12

2.3 CODING THE TRANSMITTER AND RECEIVER UNITS .................................................................................13

2.4 MAINTENANCE........................................................................................................................................13

2.5 BATTERY RECHARGING ..........................................................................................................................14

3. REPLACING THE BATTERY ..................................................................................................................15

When the battery module has to be changed, it has to be done as follows: ............................................15

4. OPTIONS, ADDITIONAL EQUIPMENT AND SPARE PARTS...........................................................16

4.1 OPTIONS..................................................................................................................................................16

4.2 ADDITIONAL EQUIPMENT ........................................................................................................................16

4.3 SPARE PARTS...........................................................................................................................................16

4.3.1 Receiver front unit, parts identification..........................................................................................17

4.3.2 Transmitter parts identification......................................................................................................17

5. WARRANTY CONDITIONS .....................................................................................................................18

5.1 APPROVED SERVICE STATIONS ...............................................................................................................19

5.2 AGENTS...................................................................................................................................................20

6. TECHNICAL DATA ...................................................................................................................................21

6.1 DIMENSIONS............................................................................................................................................23

User and Installation Manual, DE212-2S DSD

DELTA RC AS Page 3 of 24

Document 02481

1. INTRODUCTION

The DE212-2S DSD, is a wireless deadman control system, designed for refuelling from road trucks

The handheld deadman switch is Ex approved according to the IECEx regulations.

1.1 SYSTEM HIGHLIGHTS

•Operates wireless up to 30m from the refuelling vessel. Range can be adjusted in receiver.

•Integrated system, all you need for a safe deadman operation is included.

•Several Delta wireless systems can operate in the same area without disturbing each other.

•Wireless operation improves efficiency and operational safety. No cable length limitations to move around

the aero plane and no cable to brake.

•No risk for false activation, each wireless handheld unit has a unique code.

•Flexible and modular system, easy to operate and maintain.

•Built in timer, no risk for the operator to manipulate the handheld unit.

•Integrated output for timer warning light and beeper.

•Emergency stop is included.

•Integrated interlock, ensure safe operation.

•Long battery capacity, more than 12 hours with a fully charged battery.

•Receiver has integrated intelligent charger

•Unique coding system between handheld unit and receiver, easy maintenance.

1.2 SYSTEM CONFIGURATION

Wireless deadman

12/24VDC

Valve control

Emergency

STOP

Warning light

Interlock

Hose reel

Receiver Unit

Transmitter Unit

User and Installation Manual, DE212-2S DSD

DELTA RC AS Page 4 of 24

Document 02481

2. INSTALLATION

1.3 INSTALLATION OF THE RECEIVER

Figure 2.1 Receiver and Transmitter in the drivers cabin

The receiver unit with antenna is normally installed in the drivers cabin, out of Ex defined area.

The receiver must have connection to power supply/battery, 12 or 24VDC, and the fuel valve,

controlling the filling of the aircraft.

The receiver front panel is also the charging station for the transmitters battery. It is important that the

installation of the receiver is made so that it is easy to reach for the driver, in order to place the

transmitter for charging each time it has been used.

The orientation of the receiver is not important regarding the antenna. It must however be considered

that a lot of metal close to the antenna could reduce the radio signal strength, and reduce operational

range and also the functional stability.

If an external antenna must be used, up to 1,5m from the receiver unit, it must be connected by a

coaxial cable, and the antenna must be mounted vertically on a metal base.

If several antennas are installed on the truck, the DE212 antenna should be at a distance to other

antennas of no less than 1m.

NOTE: When installing the receiver unit, it should be considered to installed it in a place with

temperature within 0 and +50ºC. This is because, the transmitter batteries, NiMH does not charge

properly outside these temperatures.

If the temperature is outside these limits, it is recommended to use a mains battery charger, CH300

inside in a controlled temperature area. See section 2.5.

User and Installation Manual, DE212-2S DSD

DELTA RC AS Page 5 of 24

Document 02481

1.4 RECEIVER UNIT CONNECTIONS

All connections to the deadman system are made in the receiver unit.

Receiver connections

Note: From April 2012, the GLOBAL receiver unit can be delivered with a new and important

feature; the range can be adjusted to meet the JIG requirements.

This HF-module, 01854-D is located inside the receiver unit, with a potentiometer to set the range. See

figure on top.

Turning the potentiometer fully clockwise, the range is at minimum, counter clockwise the range is at

max. Factory setting is in the middle position.

Note that the adjustment needs to be done carefully, not to reduce the range too much and hence

reduce the stability during operation.

All elder models of the GLOBAL receivers can accept this new module.

In order to get the most stable range between the receiver and the handheld transmitter, it is

recommended to install an antenna at the outside of the refuelling truck cabin. With an external

antenna the path between the two units is less dependent on radio shielding from the drivers cabin

walls and items between the two units.

Range adjustment

(See note below)

Antenna connection

HF-module

1. Pannic STOP output

2. Timer Warning output

3. Extra function

4. Deadman output

5. STOP

6. Interlock

7. Minus-pole for input voltage (-)

8. Plus-pole for input voltage (+)

9. Do not connect

10. Do not connect

Receiver main board

Receiver connector P1

Input voltage fuse, 5A autofuse

Receiver connector P3

(If applicable)

1. External override

2. Not in use

3. External STOP

4. Not in use

5. GND

SW2, Function select

(See chapter 3.3)

User and Installation Manual, DE212-2S DSD

DELTA RC AS Page 6 of 24

Document 02481

Connector

P1 in receiver

Functional description

Receiver function

Select, SW2

Panic STOP output

SW2-1: 2 min. timer ON/OFF

ON= timer active, OFF=No timer

Timer warning output

SW2-2: Extra function simultaneous or not simultaneous

operation with the deadman function.

ON = simultaneous operation

Extra function, for

hose reel or pump speed control

Deadman output

SW2-4 For future expansion

Normally closed=activated output,

opens when STOP is pressed

Interlock (transmitter is charging)

Output is active when transmitter is

charging

Minus-pole for input voltage

Plus-pole for input voltage

Do not connect

Receiver connections and functional selection.

Note: When activated, all outputs are 12 or 24V, same as the power supply voltage.

User and Installation Manual, DE212-2S DSD

DELTA RC AS Page 7 of 24

Document 02481

Receiver connections, connector P3:

Note that connector P3 is not installed unless programme 02046 and this functions are ordered.

Functions installed with receiver programme: 02046

Connector P3

Functional description

External override

The deadman function is active as long as this input is

low, connected to GND

SW2-3 : External

override

ON= external override

active. OFF=disabled

Not in use, for future expansion.

External STOP.

Stops all functions in the receiver when connected to

GND

This function is always

enabled

Not in use, for future expansion.

GND, ground or common terminal. Same as P1, term. 7

NOTES:

•Input voltage is 11 to 35 V DC. All outputs give input voltage when activated.

•NOTE: Input voltage above 35V, will shut down the receiver.

•Note that the potential between the minus pole and ground, must not be greater than 50VDC/AC peak.

•The timer warning output operates as follows: when the deadman function is activated, the time warning

output also go active, supplying 12/24V out. When 30 seconds are left of the 2 min. time period, the

standard period, the output change from a steady output, to an off/on signal during the last 30 seconds of the

time period. The output is intended for connection to a indicating lamp, visible for the operator. The on/off

flashing lamp is intended to warn the operator to restart the time period.

•The timer beeper output is active only as long as the warning signal is flashing.

If external connection box is delivered, the connections are as follow:

Cable

marking

Receiver

connector

connection

Function

YE-GN

Not in use

Interlock

STOP

Deadman output

Extra function

Timer warning

Timer beeper

Minus-pol, spenning inn

Spenning inn, 12/24VDC

User and Installation Manual, DE212-2S DSD

DELTA RC AS Page 8 of 24

Document 02481

1.5 CHANGING THE FUNCTION OF THE RECEIVER UNIT BY SW2.

From May 2007, a new software, item nr 02017, was introduced in the receiver unit.

With this software, the function of the receiver unit can be changed according to operational

requirements.

The following can be changed:

**SW2-1: Timed or no timed deadman. ON is activated.

** SW2-2: Simultaneous or not simultaneous operation of the extra function, connection P1-3.

when the deadman is activated.

** SW2-3: External override, active or off.

Standard factory setting of SW2 switches:

1. Set the function switch, SW2 to the desired position

2. Take out the fuse, F1.

3. Press the receiver front button CODE while replacing the fuse. Press the CODE button for about 3

seconds, then the function is changed according to settings.

SW2 Switch for function selection

NOTE: The connector P3 for external override and STOP is normally not installed

This functions must be specified when ordering.

1. Deadman timer enabled, 2 min timer (Default „ON“)

2. Not simultaneous operation of extra function (Default „OFF“)

3. Deadman override input disabled (Default “OFF”)

4. Not in use (Default “OFF”)

OFF

User and Installation Manual, DE212-2S DSD

DELTA RC AS Page 9 of 24

Document 02481

1.6 EX CERTIFICATION.

The handheld unit, the TX212 transmitter is Ex approved, to verify this, look at the identification label

located under the handle.

Note that the certification is no longer valid if the TX212 is repaired by an un-authorized workshop, or

if the instruction given in this document is not followed.

The Ex-standards applied for this certifications are:

IECEx: IEC 60079-0 Ed.5 and IEC 60079-11 Ed. 5

IECEs certification: IECEx ZLM 13.0005X

The label tells the name of the producer and that the unit has an ATEX and IECEx certification, and is

allowed to be used in Ex environment, Zone 1.

The ART: is the article number of the product

The TYPE: is TX212-2S, given that it is a transmitter of the DE212 system.

2S says that it has two functions and STOP.

The S/N: is the serial number of the unit, which is a unique number.

The DATE: gives the production date.

The PROG: gives the software version of the transmitter.

The FREQ: gives the radio frequency of the transmitter.

The VOLT: gives the nominal battery voltage.

The IP: gives the protection grade of the transmitter

TX212-2S RT identification label:

User and Installation Manual, DE212-2S DSD

DELTA RC AS Page 10 of 24

Document 02481

2. OPERATION

2.1 UNIT DESCRIPTION

System units

The system unit includes the following parts:

•Portable and ergonomic transmitter or hand switch, with build-in battery and antenna..

•Receiver for fixed installation, with antenna connector, and cable gland for connection cable.

•Approx. 14 cm long antenna for installation on top of the receiver. OPTIONAL: external antenna with 3m

cable for external mounting.

•Delta CH300, 115/ 230V mains-powered battery charger for transmitter, OPTIONAL. See section 5.2.

Receiver

Transmitter

Charge station

Cable inlet

Antenna

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Delta Steuerungssystem Handbücher

Delta

Delta EtherCAT Betriebsanleitung

Delta

Delta DE212 GLOBAL Technisches Datenblatt

Delta

Delta KN-CA36-B Bedienungsanleitung

Delta

Delta NC300 Series Bedienungsanleitung

Delta

Delta UNOcentral Bedienungsanleitung

Delta

Delta NC2B M Series Bedienungsanleitung

Beliebte Steuerungssystem Handbücher anderer Marken

Pentair Pool Products

Pentair Pool Products Compool Bedienungsanleitung

ComfortNET

ComfortNET CTK04 Bedienungsanleitung

CAME

CAME G3000 Bedienungsanleitung

Idemia

Idemia MorphoAccess VP MD Bedienungsanleitung

Axis

Axis P1445-LE-3 Bedienungsanleitung

HEIDENHAIN

HEIDENHAIN TNC 150 B Bedienungsanleitung

CNC-Step

CNC-Step High-Z T-Series Bedienungsanleitung

Doosan

Doosan DVF Series Bedienungsanleitung

Honeywell

Honeywell KAP 140 Bedienungsanleitung

Honeywell

Honeywell vk41 series Bedienungsanleitung

Cypress

Cypress HHR-3160 Bedienungsanleitung

CAME

CAME GLT40AOS Bedienungsanleitung

Zonex

Zonex GEN II -VVT Benutzerhandbuch

Altronics

Altronics K 9650 Bedienungsanleitung

micro-trak

micro-trak RoadMaster Bedienungsanleitung

micro-trak

micro-trak Calc-An-Acre II Bedienungsanleitung

EMKO

EMKO TRANS-SYNCRO Bedienungsanleitung

Dover

Dover TWG GC ELEMENT II Programmierhandbuch