Delta DE212 GLOBAL Technisches Datenblatt

Delta RC AS Tlf. +47 33 44 83 90 Document item no: 02743

P.O. Box 1065

Søndre Kullerød 4A Web site: www.deltarc.no Last revision: 19.11.2018

N-3204 Sandefjord E-mail: [email protected]

Norway

Delta DE212

Wireless Deadman System

with

Differential Pressure Switch Function

for Aero Plane Refuelling Trucks and Dispensers

For license-free, global operation.

Operation and Installation Manual

- Approved transmitter

User and Installation Manual, DE212 GLOBAL

DELTA RC AS Page 2 of 36

Document 02743

CONTENTS

1. INTRODUCTION................................................................................................................................................ 3

1.1 SYSTEM HIGHLIGHTS ............................................................................................................................................3

1.2 SYSTEM CONFIGURATION ......................................................................................................................................3

2. INSTALLATION .................................................................................................................................................4

2.1 INSTALLATION OF THE RECEIVER............................................................................................................................4

Figure 2.1 Receiver and Transmitter in the drivers cabin.....................................................................................

2.2 RECEIVER UNIT CONNECTIONS ..............................................................................................................................5

2.3 CHANGING THE FUNCTION OF THE RECEIVER UNIT BY SW2........................................................................................8

2.4 ATEX CERTIFICATION..........................................................................................................................................9

3. OPERATION .................................................................................................................................................... 10

3.1 UNIT DESCRIPTION............................................................................................................................................. 10

3.2 FUNCTIONAL DESCRIPTION .................................................................................................................................. 11

3.2.1

Transmitter Unit:..................................................................................................................................

3.2.2

Receiver Unit .......................................................................................................................................

3.3 CODING THE TRANSMITTER AND RECEIVER UNITS.................................................................................................. 13

3.4 MAINTENANCE .................................................................................................................................................. 13

3.5 BATTERY RECHARGING....................................................................................................................................... 14

4. REPLACING THE BATTERY ................................................................................................................................... 15

5. OPTIONS, ADDITIONAL EQUIPMENT AND SPARE PARTS. .............................................................................. 16

5.1 OPTIONS........................................................................................................................................................... 16

5.2 ADDITIONAL EQUIPMENT ..................................................................................................................................... 16

5.3 SPARE PARTS.................................................................................................................................................... 16

5.3.1

Receiver front unit, parts identification ...............................................................................................

5.3.2

Transmitter parts identification ...........................................................................................................

6. WARRANTY CONDITIONS ............................................................................................................................... 18

6.1 APPROVED SERVICE STATIONS............................................................................................................................ 19

6.2 AGENTS............................................................................................................................................................20

7. TECHNICAL DATA........................................................................................................................................... 21

7.1 ATEX CERTIFICATES.........................................................................................................................................23

7.2 DECLARATION OF CONFORMITY ...........................................................................................................................32

7.3 DIMENSIONS......................................................................................................................................................33

8. ENVIRONMENTAL INFO ................................................................................................................................. 35

User and Installation Manual, DE212 GLOBAL

DELTA RC AS Page 3 of 36

Document 02743

Receiver unit

1. INTRODUCTION

The DE212 is a wireless Deadman control system, designed for aero plane refuelling trucks, hydrant

dispensers and road trucks.

The handheld Deadman switch is Ex approved according to the ATEX and IECEx regulations.

NOTE: Due to changed Ex requirements for the hand-held transmitter, the new handsets have grey

colour.

2.1 SYSTEM HIGHLIGHTS

•Operates wireless up to 30m from the refuelling vessel. Range can be adjusted in receiver.

•Integrated system, all you need for a safe Deadman operation is included.

•Several Delta wireless systems can operate in the same area without disturbing each other.

•Wireless operation improves efficiency and operational safety. No cable length limitations to move around

the aero plane and no cable to brake.

•No risk for false activation, each wireless handheld unit has a unique code.

•Flexible and modular system, easy to operate and maintain.

•Built in timer, no risk for the operator to manipulate the handheld unit.

•Integrated output for timer warning light and beeper.

•Emergency stop is included.

•External override function.

•Integrated interlock, ensure safe operation.

•Long battery capacity, more than 12 hours with a fully charged battery.

•Receiver has integrated intelligent charger.

•Unique coding system between handheld unit and receiver, easy maintenance.

2.2 SYSTEM CONFIGURATION

Wireless Deadman System Diagram

(Not to scale)

12/24VDC

Valve control

Emergency STOP

Interlock

Hose reel

Warning Light

External Override

DP switch

DP Reset/Override

DP Output

DP Warning light

External STOP

Warning Buzzer

User and Installation Manual, DE212 GLOBAL

DELTA RC AS Page 4 of 36

Document 02743

2. INSTALLATION

2.1 INSTALLATION OF THE RECEIVER

Installation in drivers cabin

External long range antenna (Optional)

Figure 2.1 Receiver and Transmitter in the driver’s cabin

The receiver unit with antenna is normally installed in the driver’s cabin, out of EX defined area.

The receiver must have connection to power supply/battery, 12 or 24VDC, and the fuel valve,

controlling the filling of the aircraft.

The receiver front panel is also the charging station for the transmitters battery. It is important that

the installation of the receiver is made so that it is easy to reach for the driver, in order to place the

transmitter for charging each time it has been used.

The orientation of the receiver is not important regarding the antenna. It must however be considered

that a lot of metal close to the antenna could reduce the radio signal strength, and reduce operational

range and also the functional stability.

If an external antenna must be used, up to 1,5m from the receiver unit, it must be connected by a

coaxial cable, and the antenna must be mounted vertically on a metal base.

If several antennas are installed on the truck, the DE212 antenna should be at a distance to other

antennas of no less than 1m.

NOTE: When installing the receiver unit, it should be considered to installed it in a place with

temperature within 0 and +50ºC. This is because, the transmitter batteries, NiMH does not charge

properly outside these temperatures.

If the temperature is outside these limits, it is recommended to use a mains battery charger, CH300

inside in a controlled temperature area. See section 5.2.

User and Installation Manual, DE212 GLOBAL

DELTA RC AS Page 5 of 36

Document 02743

2.2 RECEIVER UNIT CONNECTIONS

All connections to the Deadman system are made in the receiver unit.

Receiver connections

In order to get the most stable range between the receiver and the handheld transmitter, it is

recommended to install an antenna at the outside of the refuelling truck cabin. With an external

antenna the path between the two units is less dependent on radio shielding from the driver’s cabin

walls and items between the two units.

Antenna connection

HF-module

1. Timer Beeper output

2. Timer Warning output

3. Extra function

4. Deadman output

5. STOP

6. Interlock

7. Minus-pole for input voltage (-)

8. Plus-pole for input voltage (+)

9. Do not connect

10. DP Reset/Override

Receiver main board

Receiver connector P1

Input voltage fuse, 5A auto fuse

Receiver connector P3

1. External override

2. DP Switch

3. External STOP

4. Not in use

5. GND

SW2, Function select

(See chapter 3.3)

1. Do not connect

2. Do not connect

3. GND

4. DP Output

5. DP Warning Light

Receiver connector P2

User and Installation Manual, DE212 GLOBAL

DELTA RC AS Page 6 of 36

Document 02743

Connector

P1 in receiver

Functional description

Receiver function

Select, SW2

Timer beeper output

SW2-1: 2 min. timer ON/OFF

ON= timer active, OFF=No timer

Timer warning output

SW2-2: Extra function.

Simultaneous or no simultaneous operation with the

Deadman function.

ON = Simultaneous operation

Extra function, for

hose reel or pump speed control

Deadman output

SW2-4: DP Enable

Normally closed=activated output, opens

when STOP is pressed

Interlock (transmitter is charging)

Output is active when transmitter is

charging

Minus-pole for input voltage

Plus-pole for input voltage

Do not connect

DP Reset / Override

Receiver connections and functional selection.

Note: All outputs are 12 or 24V, same as the power supply voltage, when activated.

User and Installation Manual, DE212 GLOBAL

DELTA RC AS Page 7 of 36

Document 02743

Receiver connections, connector P3:

Functions installed with receiver software program: 02046

Conn.

Functional description

External override

The Deadman function is active as long as this input is

low, connected to GND

SW2-3 : External override

ON= Ext. override active. OFF=Ext.

override disabled

Not in use, for future expansion.

Do not connect

External STOP.

Stops all functions in the receiver when connected to GND

This function is always enabled

Not in use, for future expansion.

Do not connect

GND, ground or common terminal.

Same as P1, term. 7

NOTES:

•Input voltage is 11 to 35 V DC. All outputs give input voltage when activated.

•NOTE: Input voltage above 35V, will shut down the receiver.

•Note that the potential between the minus pole and ground, must not be greater than 50VDC/AC peak.

•The timer warning output operates as follows: when the Deadman function is activated, the time warning

output also go active, supplying 12/24V out. When 30 seconds are left of the 2 min. time period, the

standard period, the output change from a steady output, to an off/on signal during the last 30 seconds of

the time period. The output is intended for connection to an indicating lamp, visible for the operator. The

on/off flashing lamp is intended to warn the operator to restart the time period.

•The timer beeper output is active only as long as the warning signal is flashing.

If external connection box is delivered, the connections are as follow:

Cable

marking

Receiver

connector

Function

YE-GN

Not in use

Interlock

STOP

Deadman output

Extra function

Timer warning

Timer beeper

Minus-pole, input voltage

Plus-pole, input voltage, 12/24VDC

User and Installation Manual, DE212 GLOBAL

DELTA RC AS Page 8 of 36

Document 02743

2.3 CHANGING THE FUNCTION OF THE RECEIVER UNIT BY SW2.

The function of the receiver unit can be changed according to operational requirements.

The following can be changed:

•SW2-1: Timed or no timed Deadman. ON is activated.

•SW2-2: Simultaneous or no simultaneous operation of the extra function, connection P1-3 when the

Deadman is activated.

•SW2-3: External override, active or off.

•SW2-4: Differential Pressure Switch on or off.

Standard factory setting of SW2 switches:

To change the settings:

1. Set the function switch, SW2 to the desired position

2. Take out the fuse, F1.

3. Press the receiver front button CODE while replacing the fuse. Press the CODE button for about 3

seconds, then the function is changed according to settings.

4. NOTE: SW2-2 must ALWAYS be set back to OFF after settings are changed.

SW2 Switch for function selection

NOTE: The connector for external override and STOP is normally not installed

This functions must be specified when ordering, see page 7.

1. Deadman timer enabled, 2 min timer (Default ON)

2. Simultaneous operation of extra function (Default OFF)

3. Deadman override input disabled (Default ON)

4. DP Enabled (Default ON)

OFF

User and Installation Manual, DE212 GLOBAL

DELTA RC AS Page 9 of 36

Document 02743

2.4 EX CERTIFICATION.

The handheld unit, the TX212 transmitter is Ex approved, to verify this, look at the identification label

located under the handle.

Note that the certification is no longer valid if the TX212 is repaired by an un-authorized workshop, or

if the instruction given in this document is not followed.

The Ex-standards applied for this certifications are:

For the EU: II 2 G Ex ib IIC T4, EN 60079-0:2012 + A11:2013 and EN 60079-11:2012

IECEx: IEC 60079-0 Ed.6 and IEC 60079-11:2011

ATEX certification number: ZELM 03 ATEX 0139X

IECEs certification: IECEx ZLM 13.005X

The label tells the name of the producer and that the unit has an ATEX and IECEx certification, and is

allowed to be used in Ex environment, Zone 1.

The ART: is the article number of the product

The TYPE: is TX212-2S, given that it is a transmitter of the DE212 system.

2S says that it has two functions and STOP.

The S/N: is the serial number of the unit, which is a unique number.

The DATE: gives the production date.

The PROG: gives the software version of the transmitter.

The FREQ: gives the radio frequency of the transmitter.

The VOLT: gives the nominal battery voltage.

The IP: gives the protection grade of the transmitter

User and Installation Manual, DE212 GLOBAL

DELTA RC AS Page 10 of 36

Document 02743

OPERATION

3.1 UNIT DESCRIPTION

System units

The system unit includes the following parts:

•Portable and ergonomic transmitter, with battery and antenna.

•Receiver for fixed installation, with antenna connector, and cable gland for connection cable.

•Approx. 14 cm long antenna for installation on top of the receiver. OPTIONAL: external antenna with 1,5m

cable for external mounting.

•Delta CH300, 115/ 230V mains-powered battery charger for transmitter, OPTIONAL.

See section 5.2.

Receiver

Transmitter

Charging station

Cable inlet

Antenna

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